CN113968858A - Method for removing heavy metal from meropenem - Google Patents

Method for removing heavy metal from meropenem Download PDF

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Publication number
CN113968858A
CN113968858A CN202111282433.7A CN202111282433A CN113968858A CN 113968858 A CN113968858 A CN 113968858A CN 202111282433 A CN202111282433 A CN 202111282433A CN 113968858 A CN113968858 A CN 113968858A
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CN
China
Prior art keywords
meropenem
heavy metals
removing heavy
filtrate
temperature
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Pending
Application number
CN202111282433.7A
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Chinese (zh)
Inventor
徐永龙
薛军芳
袁国强
李世成
黄学川
邱增会
郝乐
张岩欣
谢子龙
李泽岚
姚慧涛
张娜
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Shijiazhuang Pharma Group Zhongnuo Pharmaceutical Shijiazhuang Co Ltd
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Shijiazhuang Pharma Group Zhongnuo Pharmaceutical Shijiazhuang Co Ltd
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Priority to CN202111282433.7A priority Critical patent/CN113968858A/en
Publication of CN113968858A publication Critical patent/CN113968858A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D477/00Heterocyclic compounds containing 1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. carbapenicillins, thienamycins; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulphur-containing hetero ring
    • C07D477/10Heterocyclic compounds containing 1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. carbapenicillins, thienamycins; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulphur-containing hetero ring with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, directly attached in position 4, and with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2
    • C07D477/12Heterocyclic compounds containing 1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. carbapenicillins, thienamycins; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulphur-containing hetero ring with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, directly attached in position 4, and with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2 with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, attached in position 6
    • C07D477/16Heterocyclic compounds containing 1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. carbapenicillins, thienamycins; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulphur-containing hetero ring with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, directly attached in position 4, and with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2 with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, attached in position 6 with hetero atoms or carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 3
    • C07D477/20Sulfur atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D477/00Heterocyclic compounds containing 1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. carbapenicillins, thienamycins; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulphur-containing hetero ring
    • C07D477/02Preparation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

The invention discloses a method for removing heavy metals from meropenem, and relates to the technical field of separation and purification of meropenem. The method comprises the following steps: (1) dissolving: adding meropenem into water, controlling the temperature, and dissolving and brightening after stirring; (2) removing heavy metals: adding chitosan, controlling the temperature, stirring, and then filtering by using a filter membrane to obtain a filtrate; (3) and adding acetone into the filtrate, and carrying out elution and crystallization to obtain meropenem with the heavy metal content within 2 ppm. The crystallization method is simple and convenient to operate, can obviously reduce the heavy metal content of meropenem, and has better medicine quality and safer medicine application.

Description

Method for removing heavy metal from meropenem
Technical Field
The invention relates to the technical field of meropenem separation and purification, and particularly relates to a method for removing heavy metals from meropenem.
Background
Meropenem is an artificially synthesized broad-spectrum carbapenem antibiotic, generates an antibacterial effect by inhibiting the synthesis of bacterial cell walls, and easily penetrates the cell walls of most gram-positive and gram-negative bacteria to achieve an action target point of Penicillin Binding Protein (PBPS). In addition to metallo beta-lactamases, they are more stable against hydrolysis by most beta-lactamases, including penicillinase and cephalosporinase produced by gram-positive and gram-negative bacteria. Meropenem is not suitable for the treatment of methicillin-resistant staphylococcal infections and sometimes exhibits cross-resistance to other carbapenem-resistant strains. In vitro experiments show that, for some isolated strains of pseudomonas aeruginosa, the combination of meropenem and aminoglycoside antibiotics can generate synergistic effect. Meropenem is suitable for adults and children with infections caused by a single or multiple bacteria sensitive to meropenem, such as endometritis sites, pneumonia (including nosocomial pneumonia); urinary tract infection; gynecological infection: such as endometritis and pelvic inflammatory disease; skin soft tissue infections; meningitis; sepsis. The empirical treatment can be used for patients with adult granulocytopenia accompanied with fever, and the product can be used alone or in combination with antiviral drugs or antifungal drugs. Meropenem is useful in the treatment of multiple bacterial infections, either alone or in combination with other antimicrobial agents. For the infant patients with neutropenia or primary and secondary immunodeficiency, the product has no use experience at present.
Meropenem, english name: meropenem, chemical name: (4R,5S,6S) -3- [ [ (3S,5S) -5- (dimethylcarbamoyl) -3-pyrrolidine ] thio ] -6- [ (1R) -1-hydroxyethyl ] -4-methyl-7-oxo-1-azabicyclo [3.2.0] hept-2-ene-2-carboxylic acid trihydrate.
In the hydrogenation step of the meropenem in the synthesis process, the reaction is carried out in a stainless steel hydrogenation kettle, meanwhile, in order to enable the reaction to be carried out, pressurization and vigorous stirring are required, and meanwhile, palladium carbon is used as a catalyst during hydrogenation, so that heavy metal, particularly palladium, in the meropenem product exceeds the required standard, and the medication safety is influenced.
At present, heavy metals can be reduced through recrystallization in meropenem production with high heavy metals, the method is mostly adopted in the production at present, but the meropenem needs to be dissolved and then added with a solvent for crystallization, the operation is complicated, the amount of experimental solvent is large, the cost is increased in the recrystallization process, and new sewage discharge is generated.
How to reduce heavy metal residue, control product impurities and improve product quality directly influences the medication safety, so the research on removing heavy metal by meropenem has very important significance. The prior literature does not disclose a method for removing heavy metals with chitosan.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for removing heavy metal in meropenem, which has the advantages of simple and convenient operation, short period, less waste water discharge and environmental protection, and the heavy metal content of the product is greatly reduced from 10ppm to 1 ppm. Heavy metals can cause toxicity to human bodies, reduce the content of heavy metals and ensure that the medicine is safer to use.
The invention provides a method for removing heavy metals from meropenem, which is characterized by comprising the following steps: (1) dissolving: adding meropenem into water, controlling the temperature, and dissolving and brightening after stirring; (2) removing heavy metals: adding chitosan, controlling the temperature, stirring, and then filtering with a filter membrane to obtain a filtrate; (3) and adding acetone into the filtrate, and carrying out elution and crystallization to obtain meropenem with the heavy metal content within 2 ppm.
The heavy metal is primarily palladium.
Preferably, in step (1), upon dissolution, meropenem: the water weight ratio is 1: 18-22, preferably 1: 20.
preferably, in the step (1), the temperature is controlled to be 20-25 ℃ during dissolution.
Preferably, in the step (2), the addition amount of the chitosan is 1-3%, preferably 2% of the mass of the solution.
Preferably, in the step (2), the temperature is controlled to be 5-10 ℃ during heavy metal removal.
Preferably, in the step (2), the stirring time is 20-40 minutes when the heavy metals are removed.
Preferably, in the step (2), when removing heavy metals, filtration is performed by using a 0.45 micron filter membrane.
Preferably, in the step (3), acetone is added in an amount of 4 to 6 times by volume, preferably 5 times by volume, during crystallization.
The invention further provides a method for removing heavy metals from meropenem, which comprises the following steps: (1) dissolving: adding the crude meropenem product (containing 10ppm of heavy metal) into water (the weight ratio of the meropenem to the water is 1: 20), controlling the temperature to be 20-25 ℃, and stirring and dissolving until the crude meropenem product is clear; (2) removing heavy metals: adding chitosan accounting for 2% of the solution obtained in the step (1), controlling the temperature to be 5-10 ℃, stirring for 20 minutes, and then filtering by using a 0.45-micrometer filter membrane to obtain a filtrate; (3) and adding acetone with the volume 5 times that of the filtrate into the filtrate, and carrying out elution and crystallization to obtain the meropenem with the heavy metal content within 1 ppm.
Compared with the prior production process for removing heavy metals, the technical scheme has the following beneficial effects:
(1) the method disclosed by the invention is simple and convenient to operate, short in period, less in waste water discharge, and has the advantage of environmental protection, the heavy metal content of meropenem is obviously reduced, and the safety of medicines is favorably improved.
(2) The method for the gravity crystallization can reduce the waste water consumption by 60 percent and has the advantage of environmental protection.
(3) The method for the gravity crystallization is simple, the dosage of the solvent is reduced by 60%, the cost is reduced by 25%, and the method has the cost advantage.
(4) The method is simple and convenient to operate, and the process is easy to control.
(5) The method can reduce the heavy metal content from 10ppm to below 1ppm, meets the requirement of ICH on meropenem, and is far less than 10ppm required by quality standard of pharmacopoeia 2015 edition.
(6) The recrystallization method is that after meropenem is dissolved, acetone is added for crystallization, a part of heavy metal is remained in mother liquor, the yield of the method is 85.2%, the purity is 98.0%, and the heavy metal is 5.0 ppm.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments.
Example 1
5.0g of meropenem (10 ppm of heavy metal and 98% of purity) is added into 100ml of water, the temperature is controlled to be 20-25 ℃, and the mixture is dissolved and brightened after stirring. Adding 2g of chitosan, controlling the temperature to be 5-10 ℃, stirring for 20 minutes, and then filtering by using a 0.45 micron filter membrane to obtain a filtrate; and adding 500ml of acetone into the filtrate, and carrying out elution and crystallization to obtain the meropenem. The yield is 90.4%, the purity is 98.1%, and the heavy metal content is 1.0 ppm.
Example 2
5.2g of meropenem (10 ppm of heavy metal and 98 percent of purity) is added into 100ml of water, the temperature is controlled to be 20-25 ℃, and the mixture is dissolved and brightened after stirring. Adding 3g of chitosan, controlling the temperature to be 5-10 ℃, stirring for 20 minutes, and then filtering by using a 0.45 micron filter membrane to obtain a filtrate; and adding 500ml of acetone into the filtrate, and carrying out elution and crystallization to obtain the meropenem. The yield is 91.8%, the purity is 98.5%, and the heavy metal content is 0.8 ppm.
Example 3
Adding 4.8g of meropenem (10 ppm of heavy metal and 98% of purity) into 100ml of water, controlling the temperature to be 20-25 ℃, and stirring to dissolve and brighten. Adding 1.5g of chitosan, controlling the temperature to be 5-10 ℃, stirring for 20 minutes, and then filtering by using a 0.45 micron filter membrane to obtain a filtrate; and adding 500ml of acetone into the filtrate, and carrying out elution and crystallization to obtain the meropenem. The yield is 90.1%, the purity is 98.9%, and the heavy metal content is 1.0 ppm.

Claims (10)

1. A method for removing heavy metals from meropenem is characterized by comprising the following steps:
(1) dissolving: adding meropenem into water, controlling the temperature, and stirring to dissolve and brighten.
(2) Removing heavy metals: adding chitosan, controlling the temperature, stirring, and then filtering with a filter membrane to obtain a filtrate;
(3) and adding acetone into the filtrate, and carrying out elution and crystallization to obtain meropenem with the heavy metal content within 2 ppm.
2. The method for removing heavy metals from meropenem according to claim 1, wherein: in the step (1), the weight ratio of meropenem to water is 1: 18 to 22.
3. The method for removing heavy metals from meropenem according to claim 2, wherein: in the step (1), the weight ratio of meropenem to water is 1: 20.
4. the method for removing heavy metals from meropenem according to claim 1, wherein: in the step (1), the temperature is controlled to be 22-25 ℃.
5. The method for removing heavy metals from meropenem according to claim 1, wherein: in the step (2), the addition amount of the chitosan is 1-3% by weight, and preferably 2%.
6. The method for removing heavy metals from meropenem according to claim 1, wherein: in the step (2), the temperature is controlled to be 5-10 ℃.
7. The method for removing heavy metals from meropenem according to claim 1, wherein: in the step (2), the stirring time was 20 minutes.
8. The method for removing heavy metals from meropenem according to claim 1, wherein: in step (2), filtration was performed using a 0.45 μm filter.
9. The method for removing heavy metals from meropenem according to claim 1, wherein: in the step (3), the volume of acetone added to the filtrate is 5 times of the volume of water in the step (1).
10. A method for removing heavy metals from meropenem is characterized by comprising the following steps: (1) dissolving: adding the crude meropenem product (containing 10ppm of heavy metal) into water (the weight ratio of the meropenem to the water is 1: 20), controlling the temperature to be 20-25 ℃, and stirring and dissolving until the crude meropenem product is clear; (2) removing heavy metals: adding chitosan accounting for 2% of the solution obtained in the step (1), controlling the temperature to be 5-10 ℃, stirring for 20 minutes, and then filtering by using a 0.45-micrometer filter membrane to obtain a filtrate; (3) and adding acetone with the volume 5 times that of the filtrate into the filtrate, and carrying out elution and crystallization to obtain the meropenem with the heavy metal content within 1 ppm.
CN202111282433.7A 2021-11-01 2021-11-01 Method for removing heavy metal from meropenem Pending CN113968858A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101297708A (en) * 2008-06-06 2008-11-05 石勇 Method from preparing high-purity edible fish oil from coarse fish oil
CN101560215A (en) * 2009-05-27 2009-10-21 复旦大学 Method for removing residual palladium of faropenem sodium
CN102731502A (en) * 2011-04-13 2012-10-17 石药集团中奇制药技术(石家庄)有限公司 Preparation method of carbpenem antibiotic
CN102731504A (en) * 2011-04-13 2012-10-17 石药集团中奇制药技术(石家庄)有限公司 Preparation method of meropenem
CN105601009A (en) * 2016-01-26 2016-05-25 廖丽萍 Preparation method of water special for traditional Chinese medicine decoction
CN111675742A (en) * 2020-07-20 2020-09-18 江西海富生物工程有限公司 Preparation method of neohesperidin with heavy metal removed

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101297708A (en) * 2008-06-06 2008-11-05 石勇 Method from preparing high-purity edible fish oil from coarse fish oil
CN101560215A (en) * 2009-05-27 2009-10-21 复旦大学 Method for removing residual palladium of faropenem sodium
CN102731502A (en) * 2011-04-13 2012-10-17 石药集团中奇制药技术(石家庄)有限公司 Preparation method of carbpenem antibiotic
CN102731504A (en) * 2011-04-13 2012-10-17 石药集团中奇制药技术(石家庄)有限公司 Preparation method of meropenem
CN105601009A (en) * 2016-01-26 2016-05-25 廖丽萍 Preparation method of water special for traditional Chinese medicine decoction
CN111675742A (en) * 2020-07-20 2020-09-18 江西海富生物工程有限公司 Preparation method of neohesperidin with heavy metal removed

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《水工业市场》杂志社主编: "《2011水处理典型技术案例大全》", 31 March 2012, 中国环境科学出版社 *
罗进等: "降低植物提取物中重金属含量研究进展", 《广东化工》 *

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Application publication date: 20220125