CN113968514B - A multifunctional cable pay-off device applied to municipal electric power construction - Google Patents
A multifunctional cable pay-off device applied to municipal electric power construction Download PDFInfo
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- CN113968514B CN113968514B CN202111291198.XA CN202111291198A CN113968514B CN 113968514 B CN113968514 B CN 113968514B CN 202111291198 A CN202111291198 A CN 202111291198A CN 113968514 B CN113968514 B CN 113968514B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/34—Arrangements for effecting positive rotation of packages
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/005—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for cutting cables or wires, or splicing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1265—Machines the cutting element rotating about the wire or cable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
本发明涉及电缆放线技术领域的一种应用于市政电力建设的多功能电缆放线装置,包括移动板车、托轮机构、辅助机构,移动板车上板面中部设有用于支撑待放线的卷线盘的托轮机构,移动板车位于托轮机构两侧的上板面均设有用于把待放线的卷线盘放置在托轮机构,且辅助托轮机构稳定待放线的卷线盘的辅助机构。本发明辅助机构的设置实现了自动把卷线盘安放在托轮机构上的功能,以及在放线过程中,防止卷线盘左右摆动的功能;托轮机构的设置方便了卷线盘移动至托轮机构上,以及防止第二托轮受到卷线盘的撞击。
The invention relates to a multi-functional cable pay-off device applied to municipal electric power construction in the field of cable pay-off technology, which includes a mobile trolley, a support wheel mechanism, and an auxiliary mechanism. The supporting wheel mechanism of the winding reel, the upper plate surface of the mobile trolley located on both sides of the supporting wheel mechanism is equipped with a device for placing the reel to be released on the supporting wheel mechanism, and the auxiliary supporting wheel mechanism is stable to be released. Auxiliary mechanism for the reel. The setting of the auxiliary mechanism of the present invention realizes the function of automatically placing the wire reel on the supporting wheel mechanism, and prevents the wire reel from swinging left and right during the wire unwinding process; the setting of the supporting wheel mechanism facilitates the movement of the wire reel to on the supporting wheel mechanism, and prevent the second supporting wheel from being impacted by the reel.
Description
技术领域technical field
本发明涉及电缆放线技术领域,特别是涉及一种应用于市政电力建设的多功能电缆放线装置。The invention relates to the field of cable pay-off technology, in particular to a multifunctional cable pay-off device applied to municipal power construction.
背景技术Background technique
所谓电力工程,就是与电能的生产、输送、分配有关的工程,广义上还包括把电作为动力和能源在多种领域中应用的工程,在电力工程中,电缆铺设是非常关键的工作,电缆盘绕于卷线盘上,卷线盘放线时需要安装于放线架上进行放线。The so-called electric power engineering refers to projects related to the production, transmission and distribution of electric energy. In a broad sense, it also includes projects that use electricity as power and energy in various fields. In electric power engineering, cable laying is a very critical work. Coiled on the reel, the reel needs to be installed on the pay-off frame to pay off the wire.
但是传统的放线装置分为两种,一种是对卷线盘的中心孔进行支撑,适用于小型的卷线盘;一种是利用托轮对卷线盘外圆进行支撑,适用于大型的卷线盘;这一种放线装置存在以下缺陷;1、托轮上下位置固定,需要利用其它设备或多人协作才能把大型的卷线盘放置在托轮上;2、放线时,稳定性较低,卷线盘容易出现晃动情况。However, there are two types of traditional pay-off devices, one is to support the center hole of the reel, which is suitable for small reels; the other is to use supporting wheels to support the outer circle of reels, which is suitable for large There are the following defects in this kind of pay-off device; 1. The upper and lower positions of the supporting wheel are fixed, and it is necessary to use other equipment or the cooperation of multiple people to place the large-scale reel on the supporting wheel; 2. When paying off the line, The stability is low, and the reel is prone to shaking.
发明内容Contents of the invention
本发明的目的就在于为了解决上述问题而提供一种应用于市政电力建设的多功能电缆放线装置。The object of the present invention is to provide a multifunctional cable pay-off device applied to municipal electric power construction in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:The present invention achieves the above object through the following technical solutions:
一种应用于市政电力建设的多功能电缆放线装置,包括移动板车、托轮机构、辅助机构,移动板车上板面中部设有用于支撑待放线的卷线盘的托轮机构, 移动板车位于托轮机构两侧的上板面均设有用于把待放线的卷线盘放置在托轮机构,且辅助托轮机构稳定待放线的卷线盘的辅助机构;辅助机构包括套管、内杆、电动伸缩杆、安装块、第一丝杠、支撑轴、环形挡板,套管下端与移动板车上板面铰接,套管内腔滑动配合有内杆,且内杆上端伸出套管,内杆该端安装有安装块,安装块螺接有与待放线的卷线盘同轴的第一丝杠,第一丝杠内端转动连接有与第一丝杠同轴的,且能够与待放线的卷线盘的中心轴孔匹配的支撑轴,支撑轴与第一丝杠连接的一端外缘设有用于防止卷线盘左右晃动的环形挡板;电动伸缩杆固定端与移动板车一端铰接,电动伸缩杆的伸缩端部与对应的套管上端铰接,且电动伸缩杆与对应的套管共面。A multifunctional cable pay-off device applied to municipal electric power construction, including a mobile trolley, a supporting wheel mechanism, and an auxiliary mechanism. The middle part of the upper surface of the mobile trolley is provided with a supporting wheel mechanism for supporting the reel to be unwound. The upper plate surface of the mobile trolley located on both sides of the supporting wheel mechanism is equipped with an auxiliary mechanism for placing the reel to be unwound on the supporting wheel mechanism, and the auxiliary supporting wheel mechanism stabilizes the reel to be unwound; the auxiliary mechanism Including casing, inner rod, electric telescopic rod, installation block, first lead screw, support shaft, annular baffle, the lower end of the casing is hinged with the upper surface of the mobile cart, the inner cavity of the casing is slidably fitted with an inner rod, and the inner rod The upper end protrudes from the casing, and the end of the inner rod is equipped with a mounting block, which is screwed with the first lead screw coaxial with the reel to be unwound, and the inner end of the first lead screw is connected with the first lead screw in rotation. A support shaft that is coaxial and can match the central shaft hole of the reel to be unwound. The outer edge of one end of the support shaft connected to the first lead screw is provided with an annular baffle for preventing the reel from shaking left and right; The fixed end of the telescopic rod is hinged to one end of the mobile cart, the telescopic end of the electric telescopic rod is hinged to the upper end of the corresponding casing, and the electric telescopic rod is coplanar with the corresponding casing.
优选的,托轮机构包括固定座、安装座、第一托轮、第二托轮、第一楔形块,安装座为V型结构,且尖端与安装在移动板车上板面的固定座铰接,安装座开口两侧的端头分别转动连接有用于支撑待放线的卷线盘盘面的第一托轮和第二托轮,移动板车上板面设有与安装座开口一侧相对应的第一楔形块。Preferably, the supporting wheel mechanism includes a fixed seat, a mounting seat, a first supporting wheel, a second supporting wheel, and a first wedge block, the mounting seat is a V-shaped structure, and the tip is hinged to the fixed seat installed on the upper surface of the mobile cart , the ends on both sides of the opening of the mounting seat are respectively rotated and connected with the first supporting wheel and the second supporting wheel for supporting the surface of the reel to be unwound. of the first wedge.
优选的,第一托轮的回转中心与安装座的回转中心之间的距离小于第二托轮的回转中心与安装座的回转中心之间的距离,第一楔形块与安装座转动连接有第二托轮的开口一侧相对应。Preferably, the distance between the center of rotation of the first supporting wheel and the center of rotation of the mounting seat is smaller than the distance between the center of rotation of the second supporting wheel and the center of rotation of the mounting seat, and the first wedge block is rotatably connected to the mounting seat by a second The opening side of the two supporting rollers is corresponding.
优选的,移动板车包括底板、车轮、支撑腿,底板一端两侧设有推把,底板两侧中间位置设有车轮,底板另一端设有用于支撑底板的支撑腿,且支撑腿的高度低于车轮位于底板下方部分的高度。Preferably, the mobile trolley includes a base plate, wheels, and support legs. Push handles are provided on both sides of one end of the base plate, wheels are provided in the middle of both sides of the base plate, and support legs for supporting the base plate are provided at the other end of the base plate, and the height of the support legs is low. at the height of the part of the wheel below the floor.
优选的,移动板车上板面一端设有方便卷线盘滚至托轮机构上的第二楔形块。Preferably, one end of the upper plate surface of the mobile trolley is provided with a second wedge-shaped block that facilitates the winding reel to roll onto the supporting wheel mechanism.
优选的,移动板车上板面设有用于夹持待放线的卷线盘上线缆端头的夹线机构。Preferably, the upper surface of the mobile trolley is provided with a clamping mechanism for clamping the end of the cable on the reel to be unwound.
优选的,夹线机构包括立柱、支撑轮、压轮、第二丝杠,支撑轮轮轴的中心轴线与待放线的卷线盘中心轴孔的中心轴线平行设置,且支撑轮的轮轴一端转动连接在立柱一侧面上,立柱位于支撑轮上方的位置设有滑槽,滑槽内上下滑动配合有滑块;支撑轮上方设有压轮,且压轮的轮轴与滑块转动连接,支撑轮和压轮轮身均设有线槽,且两个线槽相对设置;立柱位于滑槽上方的位置螺接有竖直的第二丝杠,第二丝杠下端伸进滑槽内,且与滑块转动连接。Preferably, the thread clamping mechanism includes a column, a support wheel, a pressure wheel, and a second lead screw, the central axis of the support wheel axle is arranged parallel to the central axis of the central axis hole of the reel to be unwound, and one end of the axle of the support wheel rotates Connected to one side of the column, the column above the support wheel is provided with a chute, and a slider slides up and down in the chute; there is a pressure wheel above the support wheel, and the axle of the pressure wheel is connected to the slider in rotation, and the support wheel There are wire grooves on the wheel body and the pinch roller, and the two wire grooves are set opposite to each other; the vertical column is screwed with a second screw screw at the position above the chute, and the lower end of the second screw extends into the chute and is connected with the slide The blocks turn to connect.
优选的,立柱背离待放线的卷线盘的一侧设有延伸部,该延伸部通过管卡设有与支撑轮上部面的线槽匹配的支撑管,支撑管管身设有用于剪断电缆的剪切机构和用于对电缆进行剥皮的剥皮机构,支撑管管身设有与剪切机构和剥皮机构匹配的环形缺口。Preferably, an extension is provided on the side of the column away from the wire reel to be unwound, and the extension is provided with a support tube that matches the wire groove on the upper surface of the support wheel through a tube clip, and the support tube body is provided with a cable for cutting the cable. The shearing mechanism and the stripping mechanism for stripping the cables, the support tube body is provided with an annular gap matching the shearing mechanism and the stripping mechanism.
优选的,剥皮机构包括转动环、外齿环、第一电机、扭力电机、刀片,外齿环固定套接在支撑管管身上,且位于对应的环形缺口一侧,转动环转动连接在支撑管管身上,且位于外齿环与外齿环临近的环形缺口之间,转动环环身安装有第一电机和扭力电机,扭力电机的输出轴的中心轴线与支撑管的中心轴线平行,扭力电机的输出轴安装有刀片,且刀片的刀刃与对应的环形缺口相匹配,第一电机的输出轴通过齿轮与外齿环啮合。Preferably, the peeling mechanism includes a rotating ring, an external gear ring, a first motor, a torque motor, and a blade. The external gear ring is fixedly sleeved on the support tube body and is located on one side of the corresponding annular gap. The rotating ring is rotatably connected to the support tube. On the body of the tube, it is located between the outer gear ring and the adjacent annular gap of the outer gear ring. The first motor and the torque motor are installed on the ring body of the rotating ring. The central axis of the output shaft of the torque motor is parallel to the central axis of the support tube. The torque motor The output shaft of the first motor is equipped with a blade, and the cutting edge of the blade matches the corresponding annular notch, and the output shaft of the first motor meshes with the outer gear ring through the gear.
优选的,托轮机构还包括变频电机,第二托轮的轮轴与安装在安装座上的变频电机的输出轴传动连接。Preferably, the supporting wheel mechanism further includes a variable frequency motor, and the wheel shaft of the second supporting wheel is in transmission connection with the output shaft of the variable frequency motor installed on the mounting base.
有益效果在于:The beneficial effects are:
1、在安装卷线盘时,启动电动伸缩杆,电动伸缩杆伸长,使得套管上端转动,然后拉动内杆,使得支撑轴与卷线盘的中心孔对应,然后转动第一丝杠,第一丝杠带动支撑轴向内移动,使得支撑轴内端伸进卷线盘的中心孔,随后再次启动电动伸缩杆,电动伸缩杆的收缩带动套管复位,此时支撑轴牵拉卷线盘移动,实现了卷线盘自动移动至托轮机构上的功能,实现了自动安放卷线盘的功能;1. When installing the reel, start the electric telescopic rod, and the electric telescopic rod is extended to make the upper end of the casing rotate, then pull the inner rod so that the support shaft corresponds to the center hole of the reel, and then turn the first lead screw, The first lead screw drives the support shaft to move inward, so that the inner end of the support shaft extends into the center hole of the reel, and then the electric telescopic rod is started again, and the contraction of the electric telescopic rod drives the casing to reset, and the support shaft pulls the coil at this time The movement of the reel realizes the function of automatically moving the reel to the supporting wheel mechanism, and realizes the function of automatically placing the reel;
2、由于支撑轴对应第一丝杠的一端轴身设有用于防止卷线盘左右晃动的环形挡板,因此环形挡板能够防止卷线盘左右晃动,因此保证了放线时,卷线盘的稳定性,由于内杆和套管滑动配合,因此内杆和套管的长度能够根据需求进行改变,所以辅助机构能够对不用规格的卷线盘进行限制;2. Since one end of the support shaft corresponding to the first lead screw is provided with an annular baffle for preventing the reel from shaking left and right, the ring baffle can prevent the reel from swaying left and right, thus ensuring that the reel will Because of the sliding fit between the inner rod and the sleeve, the length of the inner rod and the sleeve can be changed according to the demand, so the auxiliary mechanism can limit the reel of different specifications;
3、固定座、安装座、第一托轮、第二托轮、第一楔形块的设置,因此卷线盘能够轻易的滚至第一托轮上方,进一步方便把卷线盘放置在托轮机构上,放置卷线盘后,安装座具有向后转动的趋势,所以放线时,电动伸缩杆只需输出较小的功率,甚至可以被关闭;3. The setting of the fixed seat, the mounting seat, the first support roller, the second support roller and the first wedge block, so that the reel can be easily rolled to the top of the first support roller, and it is further convenient to place the reel on the support roller In terms of mechanism, after placing the reel, the mounting seat has a tendency to rotate backwards, so when unwinding, the electric telescopic rod only needs to output a small power, and can even be closed;
4、支撑管、剪切机构和剥皮机构的设置,实现了自动剪断电缆的功能,且还实现了对剪断后的端头进行剥皮的功能,无需人工剪断,和在安装电缆时,无需人工剥皮。4. The setting of the support tube, the shearing mechanism and the peeling mechanism realizes the function of automatically cutting the cable, and also realizes the function of peeling the cut end without manual cutting, and when installing the cable, there is no need for manual peeling .
本发明的附加技术特征及其优点将在下面的描述内容中阐述地更加明显,或通过本发明的具体实践可以了解到。The additional technical features and advantages of the present invention will be more clearly set forth in the following description, or can be understood through the specific practice of the present invention.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的俯视图;Fig. 2 is a top view of the present invention;
图3是图2中的A-A剖视图;Fig. 3 is A-A sectional view among Fig. 2;
图4是图2中的B-B剖视图;Fig. 4 is B-B sectional view among Fig. 2;
图5是本发明中托轮机构的结构示意图;Fig. 5 is the structural representation of supporting wheel mechanism among the present invention;
图6是图1中的I局部放大图;Fig. 6 is a partial enlarged view of I in Fig. 1;
图7是本发明中剥皮机构与支撑管的装配结构示意图。Fig. 7 is a schematic diagram of the assembly structure of the peeling mechanism and the support tube in the present invention.
附图标记说明如下:The reference signs are explained as follows:
1、移动板车;11、底板;12、车轮;13、第二楔形块;14、支撑腿;2、托轮机构;21、固定座;22、安装座;23、第一托轮;24、第二托轮;25、变频电机;26、第一楔形块;3、辅助机构;31、套管;32、内杆;33、电动伸缩杆;34、安装块;35、第一丝杠;36、支撑轴;37、环形挡板;4、夹线机构;41、立柱;411、滑槽;42、支撑轮;43、压轮;44、第二丝杠;5、支撑管;6、剪切机构;7、剥皮机构;71、转动环;72、外齿环;73、第一电机;74、扭力电机;75、刀片。1. Mobile trolley; 11. Bottom plate; 12. Wheel; 13. Second wedge block; 14. Support leg; 2. Supporting wheel mechanism; 21. Fixed seat; 22. Mounting seat; 23. First supporting wheel; , the second supporting wheel; 25, the frequency conversion motor; 26, the first wedge block; 3, the auxiliary mechanism; 31, the casing; 32, the inner rod; 33, the electric telescopic rod; 34, the installation block; 35, the first lead screw ; 36, support shaft; 37, annular baffle; 4, clamping mechanism; 41, column; 411, chute; 42, support wheel; 43, pressure wheel; 44, the second leading screw; , shearing mechanism; 7, peeling mechanism; 71, rotating ring; 72, external gear ring; 73, first motor; 74, torque motor; 75, blade.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
实施例一,如图1-7所示,一种应用于市政电力建设的多功能电缆放线装置,包括移动板车1、托轮机构2、辅助机构3,移动板车1上板面中部设有用于支撑待放线的卷线盘的托轮机构2, 移动板车1位于托轮机构2两侧的上板面均设有用于把待放线的卷线盘放置在托轮机构2,且辅助托轮机构2稳定待放线的卷线盘的辅助机构3;辅助机构3包括套管31、内杆32、电动伸缩杆33、安装块34、第一丝杠35、支撑轴36、环形挡板37,套管31下端与移动板车1上板面铰接,套管31内腔滑动配合有内杆32,且内杆32上端伸出套管31,内杆32上端安装有安装块34,安装块34螺接有与待放线的卷线盘同轴的第一丝杠35,第一丝杠35内端转动连接有与第一丝杠35同轴的,且能够与待放线的卷线盘的中心轴孔匹配的支撑轴36,支撑轴36与第一丝杠35连接的一端外缘设有用于防止卷线盘左右晃动的环形挡板37,支撑轴36的直径可以小于卷线盘中心孔的直径,这样即使支撑轴36与卷线盘中心孔不同轴,也可以方便的把支撑轴伸进该中心孔内,此处环形挡板37至直径大于卷线盘中心孔的直径,由于支撑轴36的直径可以小于卷线盘中心孔的直径,因此环形挡板37可以设为椭圆形,且支撑轴36与椭圆形的环形挡板37偏心设置,只需保证椭圆形的环形挡板37不能进入到卷线盘中心孔内即可,支撑轴36位于这样可以在放卷时,第一丝杠35不会左右移动,保证了环形挡板37夹持卷线盘的稳定,因此可以防止卷线盘左右晃动;电动伸缩杆33固定端与移动板车1一端铰接,电动伸缩杆33的伸缩端部与对应的套管31上端铰接,且电动伸缩杆33与对应的套管31共面;
这样设置在安装卷线盘时,启动电动伸缩杆33,电动伸缩杆33伸长,使得套管31上端转动,然后拉动内杆32,使得支撑轴36与卷线盘的中心孔对应,然后转动第一丝杠35,第一丝杠35带动支撑轴36向内移动,使得支撑轴36内端伸进卷线盘的中心孔,随后再次启动电动伸缩杆33,电动伸缩杆33的收缩带动套管31复位,此时支撑轴36牵拉卷线盘移动,实现了卷线盘自动移动至托轮机构2上的功能,实现了自动安放卷线盘的功能;由于支撑轴36对应第一丝杠35的一端轴身设有用于防止卷线盘左右晃动的环形挡板37,因此环形挡板37能够防止卷线盘左右晃动,因此保证了放线时,卷线盘的稳定性;由于内杆32和套管31滑动配合,因此内杆32和套管31的长度能够根据需求进行改变,所以辅助机构3能够对不同规格的卷线盘进行限制,即不同规格的卷线盘放置在托轮机构2上后,支撑轴36都能伸进该卷线盘的中心孔内,两个环形挡板37都能对该卷线盘进行限位。In this way, when the reel is installed, the electric telescopic rod 33 is started, and the electric telescopic rod 33 is extended, so that the upper end of the sleeve pipe 31 rotates, and then the inner rod 32 is pulled so that the support shaft 36 corresponds to the central hole of the reel, and then rotates The first lead screw 35, the first lead screw 35 drives the support shaft 36 to move inwardly, so that the inner end of the support shaft 36 stretches into the central hole of the reel, and then starts the electric telescopic rod 33 again, and the contraction of the electric telescopic rod 33 drives the sleeve Pipe 31 resets, and now support shaft 36 pulls the wire reel to move, realizing the function of the wire reel automatically moving to the supporting wheel mechanism 2, and realizing the function of automatically placing the wire reel; because the support shaft 36 corresponds to the first wire One end of the bar 35 is provided with an annular baffle 37 for preventing the reel from shaking left and right, so the annular baffle 37 can prevent the reel from shaking left and right, thus ensuring the stability of the reel during unwinding; The rod 32 and the sleeve pipe 31 are slidingly fitted, so the length of the inner rod 32 and the sleeve pipe 31 can be changed according to requirements, so the auxiliary mechanism 3 can limit the reels of different specifications, that is, the reels of different specifications are placed on the tray After the wheel mechanism 2 is on, the support shaft 36 can stretch into the center hole of the wire reel, and the two annular baffles 37 can limit the wire reel.
实施例二,在实施例一的基础上,如图1-5所示,托轮机构2包括固定座21、安装座22、第一托轮23、第二托轮24、第一楔形块26,安装座22为V型结构,且尖端与安装在移动板车1上板面的固定座21铰接,安装座22开口两侧的端头分别转动连接有用于支撑待放线的卷线盘盘面的第一托轮23和第二托轮24,移动板车1上板面设有与安装座22开口一侧相对应的第一楔形块26,安装座22也可以为T型结构或其他结构,只要能够保证第一托轮23和第二托轮24与待放线的卷线盘盘面接触,且安装座22不与待放线的卷线盘接触即可,这样设置由于安装座22与固定座21铰接,因此在放置卷线盘时,第一托轮23高度能够下降,因此卷线盘能够轻易的滚至第一托轮23上方,当支撑轴36与卷线盘的中心孔完全匹配时,还可以保证卷线盘能够缓慢的靠近第二托轮24,防止第二托轮24受到强烈的撞击,进一步方便把卷线盘放置在托轮机构2上,第一楔形块26的设置可以保证卷线盘放置在托轮机构2上后,配合电动伸缩杆33,使得托轮机构2不会前后摆动,且只需电动伸缩杆33输出较小的功率即可;
第一托轮23的回转中心与安装座22的回转中心之间的距离小于第二托轮24的回转中心与安装座22的回转中心之间的距离,第一楔形块26与安装座22转动连接有第二托轮24的开口一侧相对应,这样设置使得放置卷线盘后,卷线盘对第二托轮24的作用力大于对第一托轮23的作用力,因此安装座22具有向后转动的趋势,又由于第一楔形块26的设置,限制安装座22向后转动,因此安装座22较为稳定,进一步减小电动伸缩杆33输出功率,甚至在放卷时,可以关闭电动伸缩杆33,减小电能的消耗;The distance between the center of revolution of the
托轮机构2还包括变频电机25,第二托轮24的轮轴与安装在固定座21上的变频电机25的输出轴传动连接,这样设置可以通过变频电机25带动第二托轮24转动,第二托轮24能够带动卷线盘转动,实现了放线的功能,由于变频电机25的输出轴的转速可以调节,因此可以根据当前放线的电缆的位置调节变频电机25的输出轴的转速,实现匀速放线的功能。The supporting
实施例三,在实施例一的基础上,如图1所示,移动板车1包括底板11、车轮12、支撑腿14,底板11一端两侧设有推把,底板11两侧中间位置设有车轮12,底板11另一端设有用于支撑底板11的支撑腿14,且支撑腿14的高度低于车轮12位于底板11下方部分的高度,这样设置当支撑腿14着地时,底板11处于倾斜的状态,且后端向下倾斜,这样可以通过支撑腿14的着地,使得移动板车1不会自主移动,因此在放卷时,无需工作人员把持移动板车1,由于车轮位于底板11两侧,且车轮的轮轴位于底板11上方,最好为车轮的直径不下于1000mm,因此移动板车1能够在不平整甚至路基外侧的草地上行走,提高了实用性;Embodiment three, on the basis of embodiment one, as shown in Figure 1,
移动板车1上板面一端设有方便卷线盘滚至托轮机构2上的第二楔形块13,也就是说,第一托轮23位于最低处时,第一托轮23最高点与第二楔形块13的最高点平齐,且间距不大,这样设置在把卷线盘移动至托轮机构2上方时,使得卷线盘平稳的移动至第二楔形块13上,然后在平稳的移动至第一托轮23上,防止因第一托轮23与移动板车1之间存在一定的台阶,使得把卷线盘移动至托轮机构2上方时更加的省力。One end of the upper plate surface of the
实施例四,在实施例一的基础上,如图1、6所示,移动板车1上板面设有用于夹持待放线的卷线盘上线缆端头的夹线机构4;夹线机构4包括立柱41、支撑轮42、压轮43、第二丝杠44,支撑轮42轮轴的中心轴线与待放线的卷线盘中心轴孔的中心轴线平行设置,且支撑轮42的轮轴一端转动连接在立柱41一侧面上,立柱41位于支撑轮42上方的位置设有滑槽411,滑槽411内上下滑动配合有滑块;支撑轮42上方设有压轮43,且压轮43的轮轴与滑块转动连接,支撑轮42和压轮43轮身均设有线槽,且两个线槽相对设置;立柱41位于滑槽411上方的位置螺接有竖直的第二丝杠44,第二丝杠44下端伸进滑槽411内,且与滑块转动连接,这样设置可以把卷线盘上的电缆外端放置在支撑轮42上,然后转动第二丝杠44,第二丝杠44带动压轮43下降,使得电缆该端被挤压在支撑轮42和压轮43之间,防止在移动本装置时,防止电缆外端摆动。
实施例五,在实施例一的基础上,如图1、6和7所示,立柱41背离待放线的卷线盘的一侧设有延伸部,该延伸部通过管卡设有与支撑轮42上部面的线槽匹配的支撑管5,具体的保证待放线的卷线盘上的线缆通过支撑轮42和压轮43后,能够顺利的从支撑管5内腔中穿过,并保证线缆支撑轮42和支撑管5之间的区域不出现折弯的情况,在支撑管5管身设有用于剪断电缆的剪切机构6和用于对电缆进行剥皮的剥皮机构7,支撑管5管身设有与剪切机构6和剥皮机构7匹配的环形缺口;
剥皮机构7包括转动环71、外齿环72、第一电机73、扭力电机74、刀片75,外齿环72固定套接在支撑管5管身上,且位于对应的环形缺口一侧,转动环71转动连接在支撑管5管身上,且位于外齿环72与外齿环72临近的环形缺口之间,转动环71环身安装有第一电机73和扭力电机74,扭力电机74的输出轴的中心轴线与支撑管5的中心轴线平行,扭力电机74的输出轴安装有刀片75,且刀片75的刀刃与对应的环形缺口相匹配,第一电机73的输出轴通过齿轮与外齿环72啮合,这样设置可以通过第一电机73带动与外齿环72啮合的齿轮转动,由于外齿环72固定在支撑管5管身上,因此第一电机73带动转动环71转动,转动环71带动扭力电机74转动,扭力电机74带动刀片75转动,使得刀片75对电缆的外皮施加一定的作用力,由于转动环71带动扭力电机74转动,因此刀片75围绕电缆圆周运动,实现了切割电缆的外皮的作用,即实现了剥皮的功能;The
剪切机构6与剥皮机构7结构相同,区别在于剥皮机构7用的扭力电机74与剪切机构6的扭力电机74输出扭力不同,此处不再对剪切机构6进行赘述。The
上述结构中,放置卷线盘时,首先把移动板车1移动至合适的位置,然后启动电动伸缩杆33,电动伸缩杆33伸长,使得套管31上端转动,然后拉动内杆32,使得支撑轴36与卷线盘的中心孔对应,然后转动第一丝杠35,第一丝杠35带动支撑轴36向内移动,使得支撑轴36内端伸进卷线盘的中心孔,随后再次启动电动伸缩杆33,电动伸缩杆33的收缩带动套管31复位,此时支撑轴36牵拉卷线盘移动,当卷线盘接触第一托轮23时,对第一托轮23具有一个向下的作用力,此时安装座22自动向前转动,直到第一托轮23下降至最低位置,此时卷线盘能够顺利的移动至第一托轮23和第二托轮24之间,由于第一托轮23的回转中心与安装座22的回转中心之间的水平距离小于第二托轮24的回转中心与安装座22的回转中心之间的水平距离,且稳定放置卷线盘后,卷线盘的中心轴线位于安装座22的回转中心后方,因此卷线盘自动移动至稳定的位置,完成安放卷线盘的工作,随后把电缆的外端放置在支撑轮42上,然后转动第二丝杠44,第二丝杠44带动压轮43下降,使得电缆该端被挤压在支撑轮42和压轮43之间,随后牵拉电缆,使得电缆穿过支撑管5即可;In the above structure, when placing the reel, first move the
使用时,可以把移动板车1放置在合适的位置,并使得支撑腿14着地,工作人员牵拉电缆并启动变频电机25,此时电缆对卷线盘具有一个作用力,该作用力分解后为向下或向上的作用力A和向移动板车1后方的作用力B,作用力B的存在,使得卷线盘具有向移动板车1后方移动的趋势,因此使得安装座22下压第一楔形块26,且使得支撑腿14具有向下的趋势,保证了移动板车1放置后的稳定;也可以把电缆外端固定在一个位置,通过移动移动板车1,并启动变频电机25,实现放线的功能;当放线结束后,启动剪切机构6和剥皮机构7,此时第一电机73带动与外齿环72啮合的齿轮转动,由于外齿环72固定在支撑管5管身上,因此第一电机73带动转动环71转动,转动环71带动扭力电机74转动,扭力电机74带动刀片75转动,使得刀片75对电缆的外皮施加一定的作用力,由于转动环71带动扭力电机74转动,因此刀片75围绕电缆圆周运动,实现了切割电缆的外皮的作用,即实现了剥皮的功能,剪切机构6工作原理与剥皮机构7相同。When in use, the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their effects.
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| CN207192452U (en) * | 2017-08-10 | 2018-04-06 | 湖北钜鑫工贸有限公司 | A kind of actinobacillus device of wire rod |
| CN211545467U (en) * | 2019-11-11 | 2020-09-22 | 朝辉线缆有限公司 | Multifunctional cable reel laying and paying-off device |
| CN212101430U (en) * | 2020-04-27 | 2020-12-08 | 广东永锐线缆科技有限公司 | A wire cutting machine storage device |
| CN111362074A (en) * | 2020-04-29 | 2020-07-03 | 中国二十二冶集团有限公司 | Large-diameter cable reel paying-off device and construction method thereof |
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|---|---|
| CN113968514A (en) | 2022-01-25 |
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