CN1139682C - Spinnable down and blent down-silk material and their production process - Google Patents
Spinnable down and blent down-silk material and their production process Download PDFInfo
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- CN1139682C CN1139682C CNB011148063A CN01114806A CN1139682C CN 1139682 C CN1139682 C CN 1139682C CN B011148063 A CNB011148063 A CN B011148063A CN 01114806 A CN01114806 A CN 01114806A CN 1139682 C CN1139682 C CN 1139682C
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- Prior art keywords
- staple
- silk
- textile fabric
- plumage
- blent
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- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 53
- 239000004753 textile Substances 0.000 claims abstract description 34
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000003672 processing method Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 239000004744 fabric Substances 0.000 claims description 30
- 239000010779 crude oil Substances 0.000 claims description 18
- 238000004945 emulsification Methods 0.000 claims description 14
- 238000009987 spinning Methods 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- -1 polypropylene Polymers 0.000 claims 3
- 229920002972 Acrylic fiber Polymers 0.000 claims 1
- 229920000049 Carbon (fiber) Polymers 0.000 claims 1
- 239000004952 Polyamide Substances 0.000 claims 1
- 239000004743 Polypropylene Substances 0.000 claims 1
- 229920000297 Rayon Polymers 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- 229920006231 aramid fiber Polymers 0.000 claims 1
- 239000004202 carbamide Substances 0.000 claims 1
- 239000004917 carbon fiber Substances 0.000 claims 1
- 239000000839 emulsion Substances 0.000 claims 1
- 239000003822 epoxy resin Substances 0.000 claims 1
- 239000003292 glue Substances 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 1
- 229920002647 polyamide Polymers 0.000 claims 1
- 229920000647 polyepoxide Polymers 0.000 claims 1
- 229920001155 polypropylene Polymers 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 claims 1
- 229920002635 polyurethane Polymers 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920001187 thermosetting polymer Polymers 0.000 claims 1
- 229920002554 vinyl polymer Polymers 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 7
- 230000035699 permeability Effects 0.000 abstract description 3
- 238000009940 knitting Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 17
- 210000003746 feather Anatomy 0.000 description 9
- 238000009941 weaving Methods 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 5
- 210000000085 cashmere Anatomy 0.000 description 4
- 239000010985 leather Substances 0.000 description 4
- 238000001467 acupuncture Methods 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000010775 animal oil Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000002649 leather substitute Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 241000272814 Anser sp. Species 0.000 description 1
- 241000381602 Vachellia nebrownii Species 0.000 description 1
- 210000005252 bulbus oculi Anatomy 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention relates to a blended material and a processing method thereof, particularly to a spinnable down and blended down-silk material and a processing method thereof. The present invention is characterized in that the present invention is composed of the following raw materials (counted by W/W%) of 40% to 80% of down and 20% to 60% of textile fibers with the length of 30mm. The down (down silk) and opening textile fibers are put in a mixing chamber (machine) to be mixed sufficiently, and then, the mixed down (down silks) are loaded in an opening machine to carry out opening mixing so as to cause the down (down silks) to evenly and naturally embrace the textile fibers together in a cross way to form a spinnable material. The present invention has the following advantages that the present invention is suitable for the processing of textiles, knitting or nonwoven technology, and thereby, garments or bed necessaries are made. The present invention has the advantages of good air permeability, good hydroscopic property and good heat conservation performance.
Description
Technical field
The present invention relates to blended material and processing method thereof, particularly a kind of staple, blent down-silk material and processing method thereof spun.
Background technology
Eider down, feather be people generally acknowledge best natural heat insulating material formed, have the irreplaceable advantages of other any material such as soft, light, warm.The most frequently used natural fabric is cotton, hair, fiber crops, silk four big classes in world's field of textiles.The output of China's staple, feather is only second to four kinds of natural fabrics output cotton and hair (wool) and comes the 3rd afterwards, surpasses the output of fiber crops and silk.Do heat insulating material formed usefulness yet but can not as cotton, hair, fiber crops, silk, can serve as filler, can also be as textile material, form in the articles for daily use that multiple textiles is widely used in people.Staple, feather but can only be used on clothes and the bedding as fluffy diffusing filler for many years.The physical characteristic of natural fabric cotton, hair, fiber crops, silk is the individual filament shape, and it is curling to have nature, and thickness length all is suitable for weaving processing, and this is that staple, feather are not available.Because the physical characteristic of staple: be a shape, single staple does not have crimpness, and sliding, short, single staple does not have each other to be embraced and power; The form of feather in the form of sheets, single plumage silk ribbon is jagged, do not have to curl, does not have and embrace and power, is fluffy diffusing state, can't feed in the existing Weaving device.Even feeding can not come and other mixed with fibers on machinery shop layer, so staple, feather all do not belong to the notion of textile fabric, single staple, plumage silk all do not belong to the spinnability material.People can't spin processing in order to making clothes and bedding or the like with traditional textile technology with it always, thereby staple, feather are restricted on range of application.
Summary of the invention
The purpose of this invention is to provide a kind of staple, plumage silk of making from spinning spun staple, the blent down-silk material that becomes spinnability.
Another object of the present invention provides and a kind of staple, plumage silk is processed into the method with spinnability material.
The object of the present invention is achieved like this: a kind of staple, blent down-silk material of spinning is characterized in that it is to become (W/W% meter) by following raw material group: staple (plumage silk) 40%-80%, textile fabric 20%-60%.
Purpose of the present invention also can be achieved like this: a kind of processing method of spinning staple, blent down-silk material, it is characterized in that the textile fabric after staple (plumage silk) and the shredding is placed on the mixing chamber (machine) of sealing after interior abundant the mixing, again mixed staple (plumage silk) is sent into shredding mixing in the loosening mixer, make staple (plumage silk) and textile fabric evenly intersect obvolvent together, form a kind of composite material that spins.
The present invention has following advantage: by staple, plumage silk are processed, make staple, plumage silk by the blended material that can not the property spun becomes spinnability, be applicable to the processing of weaving, knitting or non-woven one-tenth technology, thereby make clothes or bedding, this product has gas permeability, hygroscopicity and thermal property are good, it is suitable to wear, cover Kuai, a state in the Zhou Dynasty, thereby have widened the scope of application of staple, plumage silk greatly.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
The present invention is described in further detail below in conjunction with drawings and Examples: a kind of staple, blent down-silk material of spinning, it is characterized in that it forms (W/W% meter) by following raw material: staple (plumage silk) 40%-80%, textile fabric 20%-60%, or staple 40%-80%, length is that the textile fabric 20%-60% more than 30 millimeters forms; Or plumage silk 40%-90%, textile fabric 10%-60%; A kind of processing method of spinning staple, blent down-silk material, it is characterized in that the textile fabric after staple (plumage silk) and the shredding is placed on the mixing chamber (machine) of sealing after interior abundant the mixing, again mixed staple (plumage silk) is sent into shredding mixing in the opener, make staple (plumage silk) and textile fabric evenly intersect the nature obvolvent together, but form a kind of woven material.The fiber opening of weight will be prepared by a certain percentage; The staple that feeding is special-purpose, in the feather closed mixer, again that proportioning is good staple or plumage silk are by the negative-pressure air-flow pipeline, suck in the mixer simultaneously, staple or plumage silk and fiber reciprocation cycle in mixer under the effect of air-flow, in cyclic process, just undertaken by agitator, reciprocal stirring, staple or plumage silk and fiber are fully mixed, in mixer, be provided with atomizing and close the crude oil sprinkler, crude oil is closed in the emulsification that even sprinkling prepares in proportion, carried out " shredding mixes " once more with the compound of fiber spraying uniform staple of the mixed proportion of closing crude oil or plumage silk, made that staple or plumage silk and fiber are full and uniform to be combined and embrace naturally and be in the same place.
Crude oil → fiber opening → mixed (spray emulsification simultaneously and close crude oil) → again shredding mixing → weaving or nonwovens process processing are closed in preparation emulsification.
The staple of indication of the present invention is meant goose down, duck's down and staple; The plumage silk is meant that the feather workprint removes to obstruct the pinnule monofilament that is processed into by mechanical or manual; Fiber is meant chemistry weaving and natural textile fiber.
Embodiment 1: get staple 50%, and superfine chemical fiber 50%, the setting grammes per square metre is 200/M
2The good superfine fibre of staple and shredding is by mixing in the described process feeding mixer, again through shredding, combing, the mixed and disorderly one-tenth of machinery net, footpath water thorn or acupuncture concretion method are fixed, form the two-in-one non-weaving cloth of staple superfine fibre, this invention is processed to form the warming new lining of the flock suede with distinct advantages by suede finish, can be used to make high-grade warming fashionable dress.
Embodiment 2: staple 80%, felt fiber 20%, the good felt fiber of staple and shredding is by mixing in the described process feeding mixer, become net through shredding, combing, random web-laying equipment again, fixed through the acupuncture concretion method, form the insulation garment liner of high down content, this invention has gently, breathes freely, moisture absorption, advantages such as the heat conduction is extremely low belong to hot non-conductor dress materials.
Embodiment 3: plumage silk 70%, cashmere 30%, the good cashmere fiber of plumage silk and shredding is by mixing in the described process feeding mixer, again through shredding, combing, the mixed and disorderly one-tenth of machinery net, fixed through the acupuncture concretion method, form natural plumage silk synthetic leather base cloth, because air is big in the plumage silk, plumage silk surface fur stings many and grows, natural physical characteristics such as the material still air content that forms is many, has good hygroscopicity again, and heat-insulating property is strong, adopt dry method or wet-method synthetic leather in the existing technology to add the various footwear leather that technology is made, clothing leather not only has the moisture absorption of natural leather, gas permeability, also have natural leather do not possess warming, property such as light.
Embodiment 4: adopt staple 60%, eyeball synthetic fibre 30%, adhesive 10%, process by weight ratio.
(1) the crude oil preparation is closed in emulsification: close crude oil and adopt animal oil, vegetable oil, mineral oil by oil/water=1/3-6 part by weight preparation, emulsification forms.
(2) staple sprays emulsification and closes crude oil: be to calculate to close crude oil with 2%-3% in confined chamber; Emulsification is closed crude oil and evenly is sprayed on the staple.
(3) stacking is soaked into: the staple of operation (2) is stacked with the Polypropylence Sheet sealing waited the abundant staple that soaks into to end in 12-24 hour.
(4) fiber opening: adopt opener with the abundant shredding of fiber.
(5) mix: will stack infiltration staple and opening fiber and in closed mixer, mix.
(6) shredding: adopt opener that the further shredding of the mixed staple fiber of operation (5) is mixed.
(7) combing: adopt existing carding equipment to carry out.
(8) auxilliary net: adopt existing lapping plant machinery lapping or air lay.
(9) spray adhesive: adopt gum sprayed cotton equipment, spray vaporific adhesive respectively in that operation (8) staple fiber web is upper and lower, adhesive is evenly distributed and unsaturated staple, textile fabric inside of being penetrated into, stick on the crosspoint of mixed fiber, most of zone of mixed fiber is not by the adhesive adhesion.
(10) heat baking: adopt the tunnel type drying baker, heat baking temperature is 110 ℃-130 ℃, makes adhesive fixed fully, and still, the most of zone of blended fiber is not solid by the adhesion knot.
(11) cut edge: adopt bead cutter same as the prior art.
Embodiment 5: staple 50%, short silk fiber 20%, low melting point meldable fibre 30% process.
(1) fiber opening: short silk fiber and low melting point meldable fibre shredding respectively.
(2) become staple, silk short fiber, low melting point meldable fibre mixing fibre web by described working procedure processing.
(3) heat baking: through the baking of no collodion equipment heat, heat baking temperature is 130 ℃-150 ℃, makes low melting point meldable fibre surface melting, makes this fibre web intersection point cementation after the cooling.
Embodiment 6: plumage silk 80%, meldable fibre 20% processes.
(1) the crude oil preparation is closed in emulsification: close crude oil and adopt animal oil, vegetable oil, mineral oil by oil/water=1/3-6 part by weight preparation, emulsification forms.
(2) spill emulsification and close crude oil: in confined chamber, incite somebody to action (2-3 calculates to close crude oil); Emulsification is closed crude oil and evenly is sprayed on the plumage silk.
(3) stack to soak into: the plumage silk of operation (2) is stacked with the Polypropylence Sheet sealing waited emulsification to close crude oil in 12-24 hour fully to soak into staple and end.
(4) fiber opening: adopt opener with the abundant shredding of fiber.
(5) mix: will stack infiltration staple and opening fiber and in closed mixer, mix.
(6) shredding; Adopt opener with the mixed further shredding of plumage silk fiber of operation (5).
(7) combing; Adopt existing carding equipment to carry out.
(8) auxilliary net; Adopt existing lapping plant machinery lapping or air lay.
(9) heat baking: adopt no collodion equipment, carry out the heat baking through the hot baking process of tunnel type, make the fusion of low melting point meldable fibre, stick on the crosspoint of plumage silk fibre web, make the crosspoint fixed through cooling at operation (8) plumage silk fiber net.Make plumage silk fibre web form fixing tridimensional network.Heat baking temperature is at 130 ℃-150 ℃.
(10) cut edge: adopt bead cutter same as the prior art.
Embodiment 7: staple or plumage silk 60%, cashmere 20%, terylene 20%.
(11) cashmere, terylene are pressed and staple or plumage silk preset proportion feeding mixer after the shredding respectively, weave with reference to previous embodiment and the existing textile technology of utilization, unique advantages such as this yarn can be made weaving or knitwear, and it is warm to have feel, and bulking intensity is good, light.
Claims (10)
1. one kind can be spun staple, blent down-silk material, it is characterized in that it forms (W/W% meter) by following raw material: staple (plumage silk) 40%-80%, textile fabric 20%-60%.
2. staple, the blent down-silk material of spinning as claimed in claim 1 is characterized in that staple plumage silk before mixing, and add the bullet arrangement, made staple staple, plumage silk produce the nature crimpness.
3, as claimed in claim 1ly a kind ofly spin staple, blent down-silk material is characterized in that the equal viscose glue of textile fabric or polyamide fibre or acrylic fibers or terylene or polypropylene fibre or polyvinyl or aramid fiber or chemical fibres such as carbon fiber or low melting point meldable fibre.
4. as a kind of staple, blent down-silk material of spinning of claim 1, it is characterized in that textile fabric refers to that cotton is arranged, the natural fabric of hair, fiber crops, silk.
5. a kind of staple, blent down-silk material of spinning as claimed in claim 1 is characterized in that adhesive is epoxy resin or phenolic aldehyde or urea aldehyde or polyurethane thermosetting resin or acrylic emulsion.
6. the processing method that can spin staple, blent down-silk material, it is characterized in that the textile fabric after staple (plumage silk) and the shredding is placed on the mixing chamber (machine) of sealing after interior abundant the mixing, again mixed staple (plumage silk) silk is sent into shredding mixing in the loosening mixer, make staple (plumage silk) and textile fabric evenly intersect the nature obvolvent together, form a kind of composite material that spins.
7. a kind of processing method of spinning staple, blent down-silk material as claimed in claim 6, it is characterized in that with the textile fabric after staple (plumage silk) and the shredding be to enter in the mixer by pipeline with the negative pressure form, make staple (plumage silk) in mixer, make staple (plumage silk) and textile fabric reciprocation cycle by air-flow, fully mix by agitator, staple (plumage silk) and textile fabric are combined; Again with the staple (plumage silk) that mixes with carry out shredding in textile fabric is sent into loosening mixer and mix, make staple (plumage silk) and textile fabric evenly intersect the nature obvolvent together, form a kind of composite material that spins.
8. a kind of processing method of spinning staple, blent down-silk material as claimed in claim 6 is characterized in that the textile fabric after staple (plumage silk) and the shredding is placed in the closed chamber with the mixing that interlocks of artificial mode; Send into again and carry out the shredding mixing in the loosening mixer, make staple (plumage silk) and textile fabric evenly intersect the nature obvolvent together, form a kind of composite material that spins.
9. a kind of processing method of spinning staple, blent down-silk material as claimed in claim 7 is characterized in that with the textile fabric after staple (plumage silk) and the shredding it being to suck in the internal mixture by pipeline with the negative pressure form, sprays emulsification simultaneously and closes crude oil.
10. as a kind of processing method of spinning staple, blent down-silk material as described in the claim 8, it is characterized in that the textile fabric after staple (plumage silk) and the shredding is placed in the closed chamber, close crude oil by artificial sprinkling emulsification simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011148063A CN1139682C (en) | 2001-06-18 | 2001-06-18 | Spinnable down and blent down-silk material and their production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011148063A CN1139682C (en) | 2001-06-18 | 2001-06-18 | Spinnable down and blent down-silk material and their production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1332279A CN1332279A (en) | 2002-01-23 |
| CN1139682C true CN1139682C (en) | 2004-02-25 |
Family
ID=4661417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB011148063A Expired - Fee Related CN1139682C (en) | 2001-06-18 | 2001-06-18 | Spinnable down and blent down-silk material and their production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1139682C (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1224741C (en) * | 2003-01-24 | 2005-10-26 | 张立文 | Feathery-needle fiber weaved article and its production method |
| CN1330812C (en) * | 2006-08-18 | 2007-08-08 | 东华大学 | Method for producing eiderdown flock material |
| CN102345209A (en) * | 2011-04-19 | 2012-02-08 | 常熟市一心无纺制品有限公司 | Down feather filling material |
| CN103060954A (en) * | 2011-10-21 | 2013-04-24 | 江苏白玉兰纺织印染有限公司 | Polypropylene fiber and eiderdown non-woven filling material |
| CN103011047B (en) * | 2012-12-19 | 2015-07-08 | 杭州三星羽绒制品有限公司 | Down feather lyocell and processing method thereof |
| CN103276605A (en) * | 2013-05-10 | 2013-09-04 | 安徽一隆羽绒有限公司 | Anti-static feather floss and feather fiber combined feather cotton and preparation method thereof |
| CN103276530B (en) * | 2013-05-10 | 2016-03-02 | 安徽一隆羽绒有限公司 | Feather cotton that fire-retardant eider down, feather fiber combine and preparation method thereof |
| CN103276529A (en) * | 2013-05-10 | 2013-09-04 | 安徽一隆羽绒有限公司 | Eiderdown cotton of combination of down feather and feather fiber and preparation method thereof |
| JP7220020B2 (en) * | 2017-01-06 | 2023-02-09 | モリリン株式会社 | Mixed cotton batting |
| CN108867075A (en) * | 2018-07-10 | 2018-11-23 | 安徽省宇鸿纺织工艺制品有限公司 | A kind of eiderdown shell fabric soft treatment technique |
| CN115191681A (en) * | 2022-08-12 | 2022-10-18 | 高梵(浙江)信息技术有限公司 | Heat-storing child down jacket and preparation method thereof |
-
2001
- 2001-06-18 CN CNB011148063A patent/CN1139682C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1332279A (en) | 2002-01-23 |
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