CN113958576A - Spraying device for emulsion tank and using method - Google Patents
Spraying device for emulsion tank and using method Download PDFInfo
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- CN113958576A CN113958576A CN202111105396.2A CN202111105396A CN113958576A CN 113958576 A CN113958576 A CN 113958576A CN 202111105396 A CN202111105396 A CN 202111105396A CN 113958576 A CN113958576 A CN 113958576A
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- 238000005507 spraying Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 5
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- 239000002893 slag Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
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- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- WERKSKAQRVDLDW-ANOHMWSOSA-N [(2s,3r,4r,5r)-2,3,4,5,6-pentahydroxyhexyl] (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO WERKSKAQRVDLDW-ANOHMWSOSA-N 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
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- 229940063655 aluminum stearate Drugs 0.000 description 1
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- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
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- 239000003638 chemical reducing agent Substances 0.000 description 1
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- 230000010354 integration Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/16—Hydraulic or pneumatic features, e.g. circuits, arrangement or adaptation of valves, setting or retracting devices
- E21D23/26—Hydraulic or pneumatic control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Mining & Mineral Resources (AREA)
- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model introduces a spraying device for an emulsion tank, which comprises a nozzle, a special nut, a nozzle base and a pipeline assembly, wherein the nozzle base is welded on the pipeline assembly, the nozzle is installed on the fixed nozzle base through the special nut, the nozzle is of a spherical structure, the number of the nozzles arranged on the pipeline assembly is multiple, the nozzles can adjust angles according to cleaning conditions, the nozzle is also provided with a water flow meter and a microprocessor, the microprocessor is provided with a sensing assembly, the sensing assembly is directly connected with a water flow sensor, the microprocessor is connected with a wireless communication module and uploads data to a processing platform, and the spraying device is installed on the emulsion tank. The device introduces the water source of taking the pressure and sprays the washing through the water jet device to the liquid tank inner chamber, and microprocessor realizes carrying out fault monitoring to the nozzle, and the easy access, simple structure saves artifical scarfing cinder, and convenient to use has prolonged the life of each components and parts of liquid tank.
Description
Technical Field
The utility model relates to cleaning of a liquid tank in an emulsion pump station of fully mechanized mining equipment for a coal mine, in particular to a spraying device used on an emulsion tank and a using method.
Background
As is known, the heart of the coal mine fully-mechanized mining equipment, namely an emulsion pump station, plays a very important role in the operation process of the coal mining machine. The emulsion tank is an atmospheric vessel that provides a source of emulsion and liquid recovery. The emulsion tank is formed from the surface → the emulsion pump → the filtering station → the hydraulic support → a hydraulic circulation system of the emulsion tank. The emulsion box is used for storing, recovering and filtering emulsion, is provided with a hydraulic control system required by the normal work of the emulsion pump, and forms a power source of the working surface hydraulic support together with the emulsion pump.
The emulsion tank generally comprises a settling chamber, a magnetic filter chamber and a working chamber, and also comprises a plate-type filter. The magnetic filter chamber contains magnetic filter and filter screen groove. The emulsion passes through the magnetic filter chamber to adsorb suspended magnetic particles, enters a net type filter tank to remove other suspended particles and foam, and finally enters a working chamber. The first cleaning of the emulsion tank is generally carried out by starting the pump and stopping the pump for 10 days, and the main steps are that the emulsion is emptied, then the filter element of the liquid return filter and the plate type filter plate are taken out for washing with clear water, the inner cavity of the emulsion tank is washed, finally sediments, various impurity garbage and the like are cleaned, and the cleaning is carried out daily once every month. Wherein, the emulsion is composed of 95 percent of water and 5 percent of oil, and the emulsion as a main chemical component of a chemical substance comprises: water, base oils (mineral oil, vegetable oil, synthetic esters or mixtures thereof), surfactants, rust-inhibiting additives (zinc naphthenate, sodium petroleum sulfonate, i.e. emulsifiers, barium petroleum sulfonate, benzotriazole, sorbitol monooleate, aluminum stearate), extreme pressure additives (polar compounds containing elements such as sulfur, phosphorus, chlorine, etc.), friction modifiers (friction reducers or oily additives), antioxidants. Due to the chemical characteristics of the emulsified liquid, the emulsified liquid is not easy to clean, if the liquid tank is not cleaned and cleaned for a long time, impurities, adsorbates, oil sludge and the like of the emulsified liquid can be firmly adsorbed on the inner wall and the bottom of the tank body, the cleaning is extremely difficult, the labor intensity of workers of a coal mine pump station is greatly increased, and the working efficiency is reduced.
Like patent CN209935019U provides a spray set for emulsion, including fixture, adjustment mechanism, spray mechanism, vacuum pump, bin, fixture be fixed in on the lateral wall of stock box, adjustment mechanism be fixed in fixture on, spray mechanism with adjustment mechanism link to each other, the one end of vacuum pump pass through the connecting pipe with spray mechanism link to each other, the other end with the bin link to each other. The spraying device for the emulsion is provided with the clamping mechanism, the adjusting mechanism and the spraying mechanism, wherein the clamping mechanism is tightly clamped on the side wall, the position of each time of use can be adjusted, the adjusting mechanism can adjust the spraying direction at any time, the spraying mechanism sprays materials, and the combination of the clamping mechanism, the adjusting mechanism and the spraying mechanism can spray the materials at zero dead angle, so that the direct friction of the materials is reduced to the maximum extent, and the problem of storing a steel plate is mainly solved. And patent CN207393634U provides an automatic back-flushing emulsion tank capable of back-flushing a filter, avoiding repeated replacement of the filter and reducing use cost, which comprises an emulsion tank, a liquid inlet filter, and an emulsion pump for pumping the emulsion in the emulsion tank to the liquid inlet filter; the outlet of the emulsion pump is communicated with the inlet of the liquid inlet filter through a liquid inlet branch which is connected with a liquid inlet electromagnetic valve in series, and is also communicated with the outlet of the liquid inlet filter through a back washing branch which is connected with a back washing electromagnetic valve in series; the inlet and the outlet of the liquid inlet filter are respectively provided with a liquid inlet pressure gauge for detecting the pressure at the inlet of the liquid inlet filter and a liquid outlet pressure gauge for detecting the pressure at the outlet of the liquid inlet filter; the inlet of the liquid inlet filter is also communicated with a sewage branch which is connected with a valve in series, and the design is carried out on the emulsion tank.
Therefore, the design of the spraying device which can clean the inner cavity of the emulsion tank by means of a pressure water source so as to improve the cleaning cleanliness and efficiency, reduce the labor intensity of workers, monitor and feed back faults of whether the water flow jet orifice is blocked or not and facilitate the maintenance work is an important problem to be solved.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model introduces the special device which is provided with the pressure water source and sprays and cleans the inner cavity of the liquid tank through the water jet device, thereby saving the trouble of manual slag removal, correspondingly prolonging the service life of each component of the liquid tank, achieving the purposes of convenient use of the whole device, meeting the requirements of coal mines, being efficient, rapid and convenient, and having low cost and the like.
In order to achieve the above purpose, the present application provides the following technical solutions:
the utility model provides a spray set for emulsion case is last, spray set includes nozzle, special nut, nozzle base, pipeline subassembly, the nozzle base welds on the pipeline subassembly, the nozzle passes through special nut to be installed on the nozzle base that is fixed well.
Preferably, the nozzle is of a spherical structure, and the number of the nozzles arranged on the pipeline assembly is multiple.
Preferably, the nozzle is capable of angular adjustment according to a washing condition.
Preferably, a water flow meter for displaying the passing of water flow is arranged on the nozzle and used for monitoring the water yield.
Preferably, the nozzle is further provided with a microprocessor for monitoring the water flow spraying state of the nozzle 101, and the microprocessor is provided with a sensing assembly which is directly connected with the water flow sensor.
Preferably, the microprocessor is connected with the wireless communication module and uploads the data to the processing platform.
Preferably, the spraying device is mounted on the emulsion tank.
Preferably, the pipeline assembly is formed by assembling and welding stainless steel pipes.
Preferably, the rear end face of the emulsion tank is provided with a spraying water supply joint, one end of the spraying water supply joint is inserted into a water source not lower than 2.5MPa, and the other end of the spraying water supply joint is connected with the pipeline assembly, so that the automatic cleaning function of the inner wall of the working chamber and the plate-assembled filter screen is realized.
The application provides a use method for a spraying device on an emulsion box, which comprises the following steps:
s101, mounting the spraying device on an emulsion tank after the spraying device is assembled;
s102, adjusting the angle and the direction of a nozzle according to a pre-designed direction to determine whether the angle and the direction are reasonable, fixing the nozzle, connecting a water valve at a spray water supply joint, and adjusting whether the nozzle can normally jet water flow;
s103, during operation, water flow enters the position where the water flow reaches the nozzle along the pipeline assembly to perform a cleaning function;
and S104, after cleaning is finished, opening a liquid discharging plug which is discharged from the inclined bottom of the emulsion tank to perform slag removal treatment.
The application has the advantages and effects as follows:
1) the spraying device disclosed by the utility model introduces a water source with pressure through the pipeline assembly, the nozzle and the matching use with the emulsion tank, the spraying device sprays and cleans the inner wall of the liquid tank and the filter screen, the operation is simple, the slag can be removed by matching with the liquid discharging plug of the tank body, the step of manual slag removal is omitted, and the working efficiency is improved.
2) Spray set simple structure, high durability and convenient use, a specially-made device for spraying and cleaning liquid tank inner chamber, the service life of each component of liquid tank is prolonged and the purpose of high efficiency, rapidness and convenience is met for coal mines, whether the nozzle of the water flow jet is blocked or not can be realized by the water flow meter and the microprocessor, when the nozzle is not discharged, the microprocessor can feed back fault information, the staff is convenient to overhaul and change fault parts, and the nozzles are not required to be overhauled in turn, and the reference numerals are carried out on each nozzle, and the treatment to the fault parts is more convenient.
3) The spraying device is simple in structure, capable of adjusting structural components of the device according to operation requirements, high in adaptability, low in cost and high in efficiency.
The foregoing description is only an overview of the technical solutions of the present application, so that the technical means of the present application can be more clearly understood and the present application can be implemented according to the content of the description, and in order to make the above and other objects, features and advantages of the present application more clearly understood, the following detailed description is made with reference to the preferred embodiments of the present application and the accompanying drawings.
The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic structural diagram of a spraying device used on an emulsion tank according to the utility model;
FIG. 2 is a cross-sectional view of a spherical nozzle in the spray assembly of the present invention;
FIG. 3 is a cross-sectional view of a special nut of the present invention;
FIG. 4 is a schematic view of the installation of the spraying device of the present invention on an emulsion tank;
wherein, 1, a spraying device; 101. a nozzle; 102. a special nut; 103. a nozzle base; 104. a tubing assembly; 2. emulsion case.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. In the following description, specific details such as specific configurations and components are provided only to help the embodiments of the present application be fully understood. Accordingly, it will be apparent to those skilled in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, descriptions of well-known functions and constructions are omitted in the embodiments for clarity and conciseness.
It should be appreciated that reference throughout this specification to "one embodiment" or "the embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrase "one embodiment" or "the present embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Further, the present application may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
The term "and/or" herein is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: a exists alone, B exists alone, and A and B exist at the same time, and the term "/and" is used herein to describe another association object relationship, which means that two relationships may exist, for example, A/and B, may mean: a alone, and both a and B alone, and further, the character "/" in this document generally means that the former and latter associated objects are in an "or" relationship.
The term "at least one" herein is merely an association relationship describing an associated object, and means that there may be three relationships, for example, at least one of a and B, may mean: a exists alone, A and B exist simultaneously, and B exists alone.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion.
Example 1
The embodiment describes a spraying device for an emulsion tank, wherein the spraying device 1 comprises a nozzle 101, a special nut 102, a nozzle base 103 and a pipeline assembly 104, the nozzle base 103 is welded on the pipeline assembly 104, and the nozzle 101 is mounted on the fixed nozzle base 103 through the special nut 102.
The nozzles 101 are spherical structures, the number of the nozzles 101 arranged on the pipeline assembly 104 is multiple, and each nozzle 101 is marked, so that the position determination during the maintenance is more convenient.
The nozzle 101 can adjust the angle according to the cleaning condition, and a water flow meter for displaying the passing of water flow is arranged on the nozzle 101 and used for monitoring the water yield; still be provided with the microprocessor that is used for monitoring the rivers injection state of nozzle 101 on the nozzle 101, microprocessor sets up sensing assembly, sensing assembly and rivers sensor lug connection, microprocessor and wireless communication module are connected to upload processing platform with data.
Microprocessor is monitoring whether the rivers that reach nozzle 101 through pipeline subassembly 104 and spray are normal operating condition, when rivers can not normally spray rivers through nozzle 101, the rivers flowmeter on nozzle 101 no longer shows the rivers state, sensor module in the microprocessor makes response feedback, with fault information feedback to processing platform on, the staff can fix a position the nozzle 101 position that breaks down easily according to fault feedback information and carry out the fixed point and overhaul, and all the other nozzles 101 are not influenced, this has just avoided being difficult to confirm the fault point in a plurality of nozzle 101 works, need be the problem of inspection by a plurality of.
The pipeline assembly 104 is formed by assembling and welding stainless steel pipes.
Further, emulsion case 2 rear end face is equipped with sprays water supply joint (not shown), the water source that is not less than 2.5MPa is intervene to the one end of spraying water supply joint department, the other end with pipeline subassembly 104 is connected, realizes the self-cleaning function to studio's inner wall and group board-like filter screen.
Further, a ball-shaped stop valve of KJ32 can be connected to the spray water supply joint.
This embodiment passes through pipeline subassembly 104 and nozzle 101 and uses the work of accomplishing self-cleaning, the simple operation with emulsion case 2 cooperation.
Example 2
On the basis of the above embodiments, the present embodiment explains the installation of a shower device used in an emulsion tank.
1. Assembling and welding a set of pipe assemblies 104 and 58 sets of nozzle holders 102 together;
2. a special nut 102 is used for fixing a nozzle 101 on a pipeline, and a water flow meter and a microprocessor are arranged on the nozzle 101;
3. the spraying device 1 is fixed at the upper part of the emulsion tank 2;
4. one end of the pipeline assembly 104 is connected with a spray water supply joint of the emulsion tank 2.
The device has the advantages of simple overall structure, easy assembly, high replaceability of used parts, low cost, realization of efficient cleaning, and no interference to the work of other devices in the emulsion tank 2 in use.
Example 3
On the basis of the embodiments 1 and 2, the present embodiment briefly describes the usage of the spraying device used in the emulsion tank.
S101, mounting the spraying device 1 on an emulsion tank 2 after the spraying device is assembled;
s102, adjusting the angle and the direction of the nozzle 101 according to a pre-designed direction to determine whether the angle and the direction are reasonable, fixing the nozzle 101, connecting a water valve at a spray water supply joint, and debugging whether the nozzle 101 can normally jet water flow;
the water flow meter and the microprocessor which are arranged on the nozzles 101 are convenient for overhauling the spraying device 1 with problems, and when water flowing in through the pipeline assembly 104 normally flows out of the nozzles 101, the inside of the box is cleaned; when one of the nozzles 101 on the pipeline assembly 104 has a problem and cannot normally spray water flow, the water flow meter on the nozzle 101 stops metering, and the microprocessor senses that the water flow meter does not work and feeds back the water flow meter to transmit a signal to an external display;
s103, during operation, water flow enters the position where the water flow reaches the nozzle along the pipeline assembly to perform a cleaning function;
and S104, after cleaning is finished, opening a liquid discharging plug which is discharged from the inclined bottom of the emulsion tank to perform slag removal treatment.
The above description is only a preferred embodiment of the present invention, and it is not intended to limit the scope of the present invention, and various modifications and changes may be made by those skilled in the art. Variations, modifications, substitutions, integrations and parameter changes of the embodiments may be made without departing from the principle and spirit of the utility model, which may be within the spirit and principle of the utility model, by conventional substitution or may realize the same function.
Claims (10)
1. The utility model provides a spray set for on emulsion case which characterized in that: the spraying device (1) comprises a nozzle (101), a special nut (102), a nozzle base (103) and a pipeline assembly (104), wherein the nozzle base (103) is welded on the pipeline assembly (104), and the nozzle (101) is installed on the fixed nozzle base (103) through the special nut (102).
2. The spray assembly of claim 1, further comprising: the nozzle (101) is of a spherical structure, and the number of the nozzles (101) arranged on the pipeline assembly (104) is multiple.
3. The spraying device for the emulsion tank as claimed in claim 2, wherein: the nozzle (101) can be adjusted in angle according to the cleaning condition.
4. A spray assembly for an emulsion tank as claimed in claim 3 wherein: and a water flow meter for displaying the passing of water flow is arranged on the nozzle (101) and is used for monitoring the water yield.
5. The spraying device for the emulsion tank as claimed in claim 4, wherein: the nozzle (101) is also provided with a microprocessor for monitoring the water flow spraying state of the nozzle (101), the microprocessor is provided with a sensing assembly, and the sensing assembly is directly connected with the water flow sensor.
6. The spraying device for the emulsion tank as claimed in claim 5, wherein: and the microprocessor is connected with the wireless communication module and uploads the data to the processing platform.
7. The spray assembly of claim 1, further comprising: the pipeline assembly (104) is formed by assembling and welding stainless steel pipes.
8. The spray assembly of claim 1, further comprising: the spraying device (1) is arranged on the emulsion tank (2).
9. The spray assembly of claim 8, further comprising: the rear end face of the emulsion tank (2) is provided with a spraying water supply joint, one end of the spraying water supply joint is connected with a water source not lower than 2.5MPa, and the other end of the spraying water supply joint is connected with the pipeline assembly (104), so that the automatic cleaning function of the inner wall of the working chamber and the plate-assembled filter screen is realized.
10. Use of a spraying device for emulsion tanks according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s101, mounting the spraying device (1) on an emulsion tank (2) after the spraying device is assembled;
s102, adjusting the angle and the direction of the nozzle (101) according to a pre-designed direction to determine whether the angle and the direction are reasonable, fixing the nozzle (101), connecting a water valve at a spray water supply joint, and adjusting whether the nozzle (101) can normally jet water flow;
s103, during operation, water flow enters the position of the nozzle (101) along the pipeline assembly to perform a cleaning function;
and S104, after cleaning is finished, opening a liquid discharging plug which is discharged from the inclined bottom of the emulsion tank (2) to carry out slag removal treatment.
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