CN113955868A - Multifunctional scale and corrosion inhibitor and preparation method thereof - Google Patents

Multifunctional scale and corrosion inhibitor and preparation method thereof Download PDF

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CN113955868A
CN113955868A CN202111102308.3A CN202111102308A CN113955868A CN 113955868 A CN113955868 A CN 113955868A CN 202111102308 A CN202111102308 A CN 202111102308A CN 113955868 A CN113955868 A CN 113955868A
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corrosion inhibitor
water
acid
scale
azole
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董升
董嘉裕
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Hebei Aobo Water Treatment Co ltd
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Hebei Aobo Water Treatment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/14Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus
    • C02F5/145Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus combined with inorganic substances

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
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  • Hydrology & Water Resources (AREA)
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  • Water Supply & Treatment (AREA)
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  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

A multifunctional scale and corrosion inhibitor and a preparation method thereof. The invention discloses a multifunctional scale and corrosion inhibitor which comprises the following components in percentage by mass: 1-15% of phosphate, 5-10% of sulfonate, 10-25% of phosphonate, 10-20% of polycarboxylic acid, 1-10% of azole, 0.5-1% of ammonia salt and the balance of water; a preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps: the method comprises the following steps: adding water into a container, adding phosphate and sulfonate solids, stirring and dissolving to obtain a dissolved solution; step two: adding phosphonate and polycarboxylic acid liquid into the dissolved solution, and stirring and mixing uniformly; step three: finally, adding azole, adding ammonia salt and stirring to obtain a finished product, thereby preparing the corrosion inhibitor; after the medicament components of ammonium bifluoride or diammonium bifluoride are added into the corrosion inhibitor, the application effect is improved and changed.

Description

Multifunctional scale and corrosion inhibitor and preparation method thereof
Technical Field
The invention relates to a multifunctional scale and corrosion inhibitor and a preparation method thereof, belonging to the field of corrosion inhibitors.
Background
At present, people need to carry out scale removal treatment on an industrial circulating cooling water system, a heat supply network system and boiler water under the condition of shutdown and production halt, acid cleaning is needed for removing scale of the industrial circulating cooling water system, the heat supply network system and the boiler water, normal production is influenced, corrosion of equipment is caused, alkaline is added for softening scale, certain corrosivity is achieved, and a drill rod shovel needs to be manually hammered to remove the scale, so that time and labor are wasted. In addition, in the existing water treatment agent, different treatment agents are used for removing scales of different systems, and the function is single, for example, the water treatment agent has a scale inhibition function, does not have a scale removal function, has a scale inhibition function, cannot be used in a heat supply network or a low-pressure boiler in industrial circulating cooling water, cannot be used for underground water in surface water, cannot be used for negative hard water in high-alkali and high-hard water, cannot be used for high concentration rate in low concentration rate and the like, so that the existing water treatment agent has various formulas and causes inconvenience in the use process.
The invention patent '200910073943.6' discloses a multifunctional scale and corrosion inhibitor and a preparation method thereof, which are used for industrial circulating cooling water, a heat supply network system and a water treatment agent of a low-pressure boiler. The product is prepared from phosphate, sulfonate, phosphonate, polycarboxylic acid, azole and water according to mass percentage. The preparation method comprises the steps of sequentially adding the components into a reaction container under the condition of normal temperature, stirring, dissolving and mixing to obtain the finished product. It meets the national standards of DL/T806-2002 (electric power) and SH260407-2003 (petrochemical) circulating cooling water scale and corrosion inhibitors. The scale inhibitor can be used for various water treatment systems to serve as water treatment agents of various water qualities, can be directly added into the water treatment systems to have the functions of scale inhibition, scale removal, corrosion inhibition and concentration rate improvement, and realizes the ideal effects of scale removal, scale prevention without scale and water saving, but the patents have the following problems: the effect of removing silicate scale is general.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a multifunctional scale and corrosion inhibitor and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a multifunctional scale and corrosion inhibitor comprises the following components in percentage by mass:
1-15% of phosphate, 5-10% of sulfonate, 10-25% of phosphonate, 10-20% of polycarboxylic acid, 1-10% of azole, 1-5% of ammonia salt and the balance of water.
Further, the corrosion inhibitor comprises the following components in percentage by mass:
1% of phosphate, 5% of sulfonate, 10% of phosphonate, 10% of polycarboxylic acid, 1% of azole, 1% of ammonia salt and the balance of water.
Further, the corrosion inhibitor comprises the following components in percentage by mass:
8% of phosphate, 7% of sulfonate, 17% of phosphonate, 15% of polycarboxylic acid, 5% of azole, 3% of ammonia salt and the balance of water.
Further, the corrosion inhibitor comprises the following components in percentage by mass:
15% of phosphate, 10% of sulfonate, 25% of phosphonate, 20% of polycarboxylic acid, 10% of azole, 5% of ammonia salt and the balance of water.
Further, the phosphate is sodium tripolyphosphate, the sulfonate is one of alkylsulfonic acid or sulfamic acid, the phosphonate is amino trimethylene phosphonic acid or ethylene diamine tetra methylene phosphonic acid or hydroxy-ethylene-bis-phosphoric acid, the polycarboxylic acid is one or two of polyacrylic acid, sodium polyacrylate or hydrolyzed polymaleic anhydride, the azole is one of benzotriazole, methylbenzothiazole or mercaptobenzothiazole, and the ammonium salt is one of ammonium bifluoride or diammonium bifluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water into a container, adding phosphate and sulfonate solids, stirring and dissolving to obtain a dissolved solution;
step two: adding phosphonate and polycarboxylic acid liquid into the dissolved solution, and stirring and mixing uniformly;
step three: finally, adding azole, adding ammonia salt and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Compared with the prior art, the invention has the following beneficial effects:
the agent is a multifunctional and multipurpose composite scale and corrosion inhibitor, is suitable for various water treatment systems and various water quality requirements, can be directly added into the water treatment system, and can better prevent and remove silicate scales under the precondition of having the functions of scale inhibition, scale removal, corrosion inhibition, high concentration ratio and the like, thereby realizing the real non-scale and non-corrosion of a circulating water system, improving the concentration ratio of circulating water, saving the water cost and the cost of water treatment agents, and the agent has simple production and wide application.
The scale and corrosion inhibitor provided by the invention has the following two characteristics:
(1) the scale and corrosion inhibitor has extremely strong capability of changing the crystal lattice of calcium carbonate, namely when the calcium carbonate in water is in a supersaturated state, the calcite form of the calcium carbonate is changed into the aragonite form, and the hexahedron is changed into the polyhedron or the sphere to form the water slag through the action of the corrosion inhibitor; because the water slag has poor adhesive capacity, the sediment is removed under the action of water flow.
(2) The inhibitor of the invention is added with the agent component ammonium bifluoride or diammonium bifluoride for removing silicate scale, so that the application effect is newly improved and changed; because of the addition of ammonium bifluoride or diammonium bifluoride, under the condition of ion state in water, the ammonium bifluoride or diammonium bifluoride is hydrolyzed to produce hydrofluoric acid, which is a weak inorganic acid and has strong dissolving capacity for silicon compound, on the other hand, it also has strong removing action for iron oxide, so that it can effectively prevent and eliminate silicate scale in boiler.
Detailed Description
The invention is illustrated by the following specific examples, which are not intended to be limiting.
Example 1
A multifunctional scale and corrosion inhibitor comprises the following components in percentage by mass:
1% of phosphate, 5% of sulfonate, 10% of phosphonate, 10% of polycarboxylic acid, 1% of azole, 1% of ammonia salt and the balance of water.
The phosphate is sodium tripolyphosphate, the sulfonate is alkylsulfonic acid, the phosphonate is amino trimethylene phosphonic acid and ethylene diamine tetramethylene phosphonic acid, the polycarboxylic acid is polyacrylic acid, the azole is benzotriazole, and the ammonia salt is ammonium bifluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water, sodium tripolyphosphate and alkyl sulfonic acid into a container, and stirring for dissolving to obtain a solution;
step two: adding amino trimethylene phosphonic acid, ethylene diamine tetramethylene phosphonic acid and polyacrylic acid into the solution, and stirring and mixing uniformly;
step three: and finally, adding benzotriazole and ammonium bifluoride, and stirring to obtain a finished product to prepare the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Example 2
A multifunctional scale and corrosion inhibitor comprises the following components in percentage by mass:
5% of phosphate, 6% of sulfonate, 15% of phosphonate, 13% of polycarboxylic acid, 4% of azole, 2% of ammonia salt and the balance of water.
The phosphate is sodium tripolyphosphate, the sulfonate is alkylsulfonic acid, the phosphonate is amino trimethylene phosphonic acid and ethylene diamine tetramethylene phosphonic acid, the polycarboxylic acid is sodium polyacrylate, the azole is methylbenzothiazole, and the ammonia salt is diammonium hydrogen fluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water, sodium tripolyphosphate and alkyl sulfonic acid into a container, and stirring for dissolving to obtain a solution;
step two: adding amino trimethylene phosphonic acid, ethylene diamine tetra methylene phosphonic acid and sodium polyacrylate into the dissolved solution, and stirring and mixing uniformly;
step three: and finally, adding methylbenzothiazole, adding diammonium hydrogen fluoride, and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Example 3
8% of phosphate, 7% of sulfonate, 17% of phosphonate, 15% of polycarboxylic acid, 5% of azole, 3% of ammonia salt and the balance of water.
The phosphate is sodium tripolyphosphate, the sulfonate is sulfamic acid, the phosphonate is amino trimethylene phosphonic acid and hydroxy ethyl diphosphate, the polycarboxylic acid is polyacrylic acid and sodium polyacrylate, the azole is mercaptobenzothiazole, and the ammonium salt is ammonium bifluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water, sodium tripolyphosphate and sulfamic acid into a container, and stirring for dissolving to obtain a dissolved solution;
step two: adding amino trimethylene phosphonic acid, hydroxyl ethyl diphosphonic acid, polyacrylic acid and sodium polyacrylate into the dissolved solution, and stirring and mixing uniformly;
step three: and finally adding mercaptobenzothiazole, adding ammonium bifluoride, and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Example 4
A multifunctional scale and corrosion inhibitor comprises the following components in percentage by mass:
10% of phosphate, 8% of sulfonate, 20% of phosphonate, 117% of polycarboxylic acid, 7% of azole, 4% of ammonia salt and the balance of water.
The phosphate is sodium tripolyphosphate, the sulfonate is sulfamic acid, the phosphonate is amino trimethylene phosphonic acid and hydroxy ethyl diphosphate, the polycarboxylic acid is polyacrylic acid and hydrolyzed polymaleic anhydride, the azole is benzotriazole, and the ammonium salt is diammonium hydrogen fluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water, sodium tripolyphosphate and sulfamic acid into a container, and stirring for dissolving to obtain a dissolved solution;
step two: adding amino trimethylene phosphonic acid, hydroxy ethyl diphosphonic acid, polyacrylic acid and hydrolytic polymaleic anhydride into the dissolved solution, and stirring and mixing uniformly;
step three: and finally, adding benzotriazole, adding diammonium hydrogen fluoride, and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Example 5
A multifunctional scale and corrosion inhibitor comprises the following components in percentage by mass:
15% of phosphate, 10% of sulfonate, 25% of phosphonate, 20% of polycarboxylic acid, 10% of azole, 5% of ammonia salt and the balance of water.
The phosphate is sodium tripolyphosphate, the sulfonate is sulfamic acid, the phosphonate is ethylenediamine tetramethylene phosphonic acid and hydroxy-ethylene-bis-phosphoric acid, the polycarboxylic acid is sodium polyacrylate and hydrolyzed polymaleic anhydride, the azole is methylbenzothiazole, and the ammonia salt is ammonium bifluoride.
A preparation method of a multifunctional scale and corrosion inhibitor comprises the following steps:
the method comprises the following steps: adding water, sodium tripolyphosphate and sulfamic acid into a container, and stirring for dissolving to obtain a dissolved solution;
step two: adding ethylenediamine tetramethylene phosphonic acid, hydroxyl-ethyl-diphosphonic acid, sodium polyacrylate and hydrolyzed polymaleic anhydride into the dissolved solution, and stirring and mixing uniformly;
step three: and finally, adding methylbenzothiazole, adding ammonium bifluoride, and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
Further, the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
Content of the experiment
Selecting 3 calcium carbonate scale samples and 3 calcium silicate scale samples, weighing and numbering the calcium carbonate scale samples and the calcium silicate scale samples respectively, wherein the numbers are number 1, number 2, number 3, number 4, number 5 and number 6, and then using the corrosion inhibitor in the embodiment 5 of the invention, wherein the corrosion inhibitor comprises the following components except ammonium salt: 15% of phosphate, 10% of sulfonate, 25% of phosphonate, 20% of polycarboxylic acid, 10% of azole and the balance of water.
Wherein, the corrosion inhibitor used in the number 1 and the number 4 is not added with ammonium salt, the corrosion inhibitor used in the number 2 and the number 5 is added with 3 percent of ammonium salt, the corrosion inhibitor used in the number 3 and the number 6 is added with 5 percent of ammonium salt, wherein, the ammonium salt adopts ammonium bifluoride; and weighing 6 scale samples after the scale samples with the numbers 1, 2, 3, 4, 5 and 6 are subjected to corrosion inhibitor application for 15 hours, and calculating the weight loss of each scale sample.
Specifically, table 1 is a calcium carbonate scale dissolution test record, and table 2 is a calcium silicate dissolution test record, note: AB-970 is the type of multifunctional scale and corrosion inhibitor, and the test dosage and unit are 100 g.
TABLE 1 calcium carbonate Scale dissolution test record
Figure BDA0003271247860000061
Figure BDA0003271247860000071
As can be seen from Table 1, the weight loss of No. 3 is the largest, the dissolution effect of the No. 3 medicament is the best compared with that of calcium carbonate scale, and the residue after dissolution is less.
TABLE 2 calcium silicate dissolution test record
Figure BDA0003271247860000072
As can be seen from Table 2, the maximum weight loss of No. 6 medicament ratio of No. 6 has the best dissolution effect on calcium silicate scale, and the scale sample is looser and gradually dissolved.
Therefore, the corrosion inhibitor of the invention is added with the medicament components of ammonium bifluoride or diammonium bifluoride, so that the application effect is improved and changed.
Finally, it should be noted that the above embodiments are only used for illustrating and not limiting the technical solutions of the present invention, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the present invention without departing from the spirit and scope of the present invention, and all modifications or partial substitutions should be covered by the scope of the claims of the present invention.

Claims (7)

1. The multifunctional scale and corrosion inhibitor is characterized by comprising the following components in percentage by mass:
1-15% of phosphate, 5-10% of sulfonate, 10-25% of phosphonate, 10-20% of polycarboxylic acid, 1-10% of azole, 1-5% of ammonia salt and the balance of water.
2. The multifunctional scale and corrosion inhibitor according to claim 1, which is characterized by comprising the following raw materials in parts by weight:
1% of phosphate, 5% of sulfonate, 10% of phosphonate, 10% of polycarboxylic acid, 1% of azole, 1% of ammonia salt and the balance of water.
3. The multifunctional scale and corrosion inhibitor according to claim 1, which is characterized by comprising the following raw materials in parts by weight:
8% of phosphate, 7% of sulfonate, 17% of phosphonate, 15% of polycarboxylic acid, 5% of azole, 3% of ammonia salt and the balance of water.
4. The multifunctional scale and corrosion inhibitor according to claim 1, which is characterized by comprising the following raw materials in parts by weight:
15% of phosphate, 10% of sulfonate, 25% of phosphonate, 20% of polycarboxylic acid, 10% of azole, 5% of ammonia salt and the balance of water.
5. The multifunctional scale and corrosion inhibitor according to any one of claims 1 to 4,
the phosphate adopts sodium tripolyphosphate and is prepared by mixing the components,
the sulfonate adopts one of alkyl sulfonic acid or sulfamic acid,
the phosphonate adopts two of amino trimethylene phosphonic acid, ethylene diamine tetra methylene phosphonic acid or hydroxy ethide diphosphonic acid,
the polycarboxylic acid is one or two of polyacrylic acid, sodium polyacrylate or hydrolyzed polymaleic anhydride,
the azole is one of benzotriazole, methylbenzothiazole or mercaptobenzothiazole,
the ammonia salt is one of ammonium bifluoride or diammonium bifluoride.
6. The preparation method of the multifunctional scale and corrosion inhibitor of claim 5, which is characterized by comprising the following steps:
the method comprises the following steps: adding water into a container, adding phosphate and sulfonate solids, stirring and dissolving to obtain a dissolved solution;
step two: adding phosphonate and polycarboxylic acid liquid into the dissolved solution, and stirring and mixing uniformly;
step three: finally, adding azole, adding ammonia salt and stirring to obtain a finished product, thereby preparing the corrosion inhibitor.
7. The preparation method of the multifunctional scale and corrosion inhibitor of claim 6, which is characterized by comprising the following steps:
the raw materials are mixed and stirred in a stirrer at the normal temperature of 25 ℃.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117534225A (en) * 2023-12-14 2024-02-09 湖北威特尔化工有限公司 WT-1 specific water softener and preparation process thereof

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US4806259A (en) * 1987-06-15 1989-02-21 The B. F. Goodrich Company Membrane cleaning compositions containing phosphorous compounds
CN101086065A (en) * 2007-06-13 2007-12-12 长沙市永峰水质处理服务有限公司 Descaling agent for cleaning central air conditioner main machine
CN101838057A (en) * 2009-03-16 2010-09-22 董兆祥 Multifunctional anti-incrustation corrosion inhibitor and preparation method thereof
CN103304045A (en) * 2013-07-03 2013-09-18 成都万潮表面技术有限公司 Scale and corrosion inhibitor and preparation method thereof
CN106191898A (en) * 2016-08-11 2016-12-07 黄平县力星清洗剂生产有限公司 A kind of abluent for cleaning dyeing apparatus surface smut
CN106380009A (en) * 2016-10-27 2017-02-08 辽宁石油化工大学 Scale and corrosion inhibitor for industrial circulating cooling water

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4806259A (en) * 1987-06-15 1989-02-21 The B. F. Goodrich Company Membrane cleaning compositions containing phosphorous compounds
CN101086065A (en) * 2007-06-13 2007-12-12 长沙市永峰水质处理服务有限公司 Descaling agent for cleaning central air conditioner main machine
CN101838057A (en) * 2009-03-16 2010-09-22 董兆祥 Multifunctional anti-incrustation corrosion inhibitor and preparation method thereof
CN103304045A (en) * 2013-07-03 2013-09-18 成都万潮表面技术有限公司 Scale and corrosion inhibitor and preparation method thereof
CN106191898A (en) * 2016-08-11 2016-12-07 黄平县力星清洗剂生产有限公司 A kind of abluent for cleaning dyeing apparatus surface smut
CN106380009A (en) * 2016-10-27 2017-02-08 辽宁石油化工大学 Scale and corrosion inhibitor for industrial circulating cooling water

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117534225A (en) * 2023-12-14 2024-02-09 湖北威特尔化工有限公司 WT-1 specific water softener and preparation process thereof

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