CN113955427B

CN113955427B - Transmission belt with real-time visual monitoring of running state

Info

Publication number: CN113955427B
Application number: CN202110956124.7A
Authority: CN
Inventors: 宿玥
Original assignee: Shandong Xinbaolong Industrial Technology Co ltd
Current assignee: Shandong Xinbaolong Industrial Technology Co ltd
Priority date: 2021-08-19
Filing date: 2021-08-19
Publication date: 2023-04-25
Anticipated expiration: 2041-08-19
Also published as: CN113955427A

Abstract

The invention discloses a transmission belt with real-time visual monitoring of an operating state, and relates to the technical field of transmission machinery. This transmission band with real-time visual monitoring of running state includes installing support and transmission band body, the transmission band body inboard is provided with interior draw-in groove, is located the interior draw-in groove at transmission band body both ends and fixes the external tooth meshing at the pivot, the pivot both ends are connected with the installing support rotation, the transmission band body outside is fixed with the inclined plane that a plurality of equidistance set up, and the contained angle that is located between inclined plane left side at transmission band body top and the transmission band body is the acute angle. This conveyer belt with real-time visual monitoring of running state, conveyer belt body transmission goods in-process, when the conveyer belt body is because the stop that the card leads to is rotated into the foreign matter, monitoring mechanism can be with the signal transmission of monitoring to management terminal to reach the effect of in time reminding, prevent to produce the influence to the assembly line.

Description

Transmission belt with real-time visual monitoring of running state

Technical Field

The invention relates to the technical field of transmission machinery, in particular to a transmission belt with real-time visual monitoring of an operating state.

Background

The conveyer belt is suitable for material transportation in industries such as coal, mine, port, electric power, metallurgy, building materials and the like, and has the advantages of high tensile strength, long service life, small use elongation, good grooving performance, good flexure resistance, and long-distance, large-span, large-traffic and high-speed material transportation. Is commonly used for flow packaging of pipeline and warehouse goods. The next generation network is also called a next generation network. The main idea is to provide multimedia services in a unified management manner on a unified network platform, integrate the existing urban fixed telephone and mobile telephone, and add multimedia data services and other value-added services.

The existing conveying belt is in the process of conveying goods, if foreign matters are clamped between the conveying belt and the driving wheel, the conveying of the conveying belt is stopped, and the running state of each conveying belt cannot be monitored in real time because of the large number of the conveying belts on part of large-scale factory assembly lines, so that the production of the whole assembly line can be influenced due to the fact that the clamping shell of one conveying belt is stopped, the production efficiency of products is further influenced, and certain defects exist.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the invention provides a transmission belt with real-time visual monitoring of the running state, and solves the problems in the background art.

(II) technical scheme

In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a conveyer belt with real-time visual monitoring of running state, includes installing support and conveyer belt body, the conveyer belt body inboard is provided with interior draw-in groove, is located the interior draw-in groove at conveyer belt body both ends and fixes at the outer card tooth meshing of pivot, pivot both ends are connected with the installing support rotation, the conveyer belt body outside is fixed with the hang plate that a plurality of equidistances set up, and contained angle between hang plate left side at conveyer belt body top and the conveyer belt body is the acute angle, and contained angle between hang plate left side at conveyer belt body bottom and the conveyer belt body is the obtuse angle, conveyer belt body center department bottom is provided with the monitoring mechanism that is used for the real-time visual monitoring to conveyer belt body state.

In the process of conveying goods by the conveying belt body, when the conveying belt body stops rotating due to the fact that foreign matters are clamped in, the monitoring mechanism can transmit monitored signals to the management terminal, so that the effect of timely reminding is achieved, and the influence on production of a production line is prevented.

Preferably, in order to play real-time supervision to the operation of conveyer belt body, monitoring facilities includes slope monitoring board, pressure sensor and wireless network signal transmitter, center department and vertical installation strip rotation between the high and left and right sides both ends in slope monitoring board left end is higher than right-hand member is connected, vertical installation strip bottom is fixed with horizontal mounting panel top, horizontal mounting panel side is fixed with the installing support, slope monitoring board right-hand member bottom is fixed with the pressure block, the pressure block bottom is laminated with pressure sensor's detection end, pressure sensor and wireless network signal transmitter electric connection, and pressure sensor and wireless network signal transmitter bottom are all fixed with horizontal mounting panel.

Preferably, in order to improve the pushing effect of the inclined plate on goods, a plurality of stabilizing strips are fixed on one side of one end of the inclined plate, which is far away from the conveying belt body, and the stabilizing strips are equidistantly arranged on the inclined plate and are perpendicular to the inclined plate, the stabilizing strips at the top of the conveying belt body are fixed on the right side of the inclined plate, and the stabilizing strips at the bottom of the conveying belt body are fixed on the left side of the inclined plate.

Preferably, in order to improve the pushing effect of the air current to the left end of the inclined monitoring plate and prevent the right end of the inclined monitoring plate from being influenced by the air current, the right side of the top end of the longitudinal installation strip is fixedly provided with an arc-shaped guide plate, the left end of the arc-shaped guide plate is higher than the right end, the top side of the arc-shaped guide plate is an inner concave surface, the center of the bottom of the arc-shaped guide plate is fixedly connected with the top end of the protection plate, and the bottom end of the protection plate is arranged at the top of the right end of the inclined monitoring plate and is provided with a gap between the top of the right end of the inclined monitoring plate.

Preferably, in order to the automatic clearance of the dust that adheres to on conveyer belt body and the hang plate, run through between arc guide plate top and the bottom and offered the collection passageway, collection passageway front side and rear side center department rotate and install the impeller, the impeller contains a center pin and six blades, and six blade equidistance sets up the side at the center pin, and is the height that is the firm strip bottom of vertical state bottom of conveyer belt body that is high more than being located, arc guide plate bottom is fixed with arc collection plate one end, the arc collection plate other end is fixed with storage device top one side, storage device top opposite side is fixed with the friction plate, the inside quilt of storage device is drawn out and the top is the opening form, arc collection plate and friction plate all laminate with a blade, the arc collection plate is ironwork, and the friction plate is plastic product, and one side that the center pin was kept away from to the blade is the stereoplasm cloth material.

Preferably, in order to improve the effect that drops of conveyer belt body bottom dust, be provided with the accessory plate between the inboard top of conveyer belt body and the bottom, accessory plate front side and rear side are fixed with the installing support, and the top is fixed with the many top strips that two sets of symmetries set up, two sets of go up the distance between the top strip right side is less than the distance between the left side, accessory plate center department is run through by the elastic expansion plate and leaves the space with between the elastic expansion plate outer wall, elastic expansion plate top and bottom laminate with the inboard top of conveyer belt body and bottom respectively, and the elastic expansion plate is in by compressed state.

(III) beneficial effects

The invention provides a transmission belt with real-time visual monitoring of an operating state. The beneficial effects are as follows:

(1) This conveyer belt with real-time visual monitoring of running state, the conveyer belt body transmits the goods in-process, the hang plate rotates along with the conveyer belt body and lie in the hang plate of conveyer belt body bottom and can produce decurrent air current, the produced thrust of this air current makes the hang plate rotate and the pressure piece breaks away from pressure sensor, when the conveyer belt body stops rotating because of the card goes into the foreign matter and leads to, the produced air current of hang plate stops, the hang plate resets under the gravity effect of pressure piece and the pressure piece contacts pressure sensor detection end again, pressure sensor is with the signal that detects to the management terminal through wireless network signal transmitter transmission, in order to reach the effect of timely warning, prevent to produce the influence to the assembly line, simultaneously hang plate itself can improve the stability of conveyer belt to the goods transmission, prevent that comparatively slick and sly goods from producing pivoted condition at the conveyer belt body top.

(2) This conveyer belt with real-time visual monitoring of running state sets up the arc guide plate and not only can play the guide effect to the produced air current of hang plate to improve the promotion effect of air current to hang plate left end, can also play the blocking effect to hang plate right-hand member, prevent hang plate right-hand member and receive the air current influence, thereby further improve hang plate rotation effect under the air current effect.

(3) This conveyer belt with real-time visual monitoring of running state, the steady strip on the hang plate not only can improve the stable effect of conveyer belt body on the transmission of goods of hang plate, can also collide with the impeller and make the dust on hang plate and the conveyer belt body drop to the dust passes through collecting channel and arc collecting plate and gets into inside storage device, in order to realize the automatic clearance to the dust that adheres to on conveyer belt body and the hang plate.

(4) This transmission band with real-time visual monitoring of running state sets up the last top strip of two sets of slopes on the accessory plate and can play the effect of jack-up when the transmission band body rotates to transmission band body top, go up the top strip simultaneously and the inboard interior draw-in groove cooperation of transmission band body and make transmission band body top produce certain vibration, and then make the dust at transmission band body top break away from the transmission band body, and the last top strip of slope can make the dust of transmission band body top both sides gather together to the center department, in order to ensure that the dust can get into inside the storage device, the flexible expansion plate can link to transmission band body top and bottom, and then make transmission band body top and bottom vibrate simultaneously, in order to improve the effect of droing of transmission band body bottom dust.

(5) This conveyer belt with real-time visual monitoring of running state through the setting to blade, arc collecting plate and the friction plate material of impeller, can realize that the blade of impeller and the static that produces after the friction plate friction improve the adsorption effect of impeller to the dust, can realize eliminating the effect of static simultaneously after the blade of impeller and the friction of arc collecting plate, and then do not influence the dust entering storage device on the impeller.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a fragmentary plan view of the entire body of the present invention;

FIG. 3 is a schematic view of an arc-shaped baffle structure according to the present invention;

FIG. 4 is a schematic view of an auxiliary board structure in the present invention.

In the figure: 1. a mounting bracket; 2. a conveyor belt body; 21. an inclined plate; 211. a stabilizing strip; 3. a rotating shaft; 4. a monitoring mechanism; 41. an inclination monitoring plate; 411. pressurizing the block; 42. a pressure sensor; 43. a wireless network signal transmitter; 5. a longitudinal mounting bar; 6. a transverse mounting plate; 7. an arc-shaped guide plate; 71. a collection channel; 72. an impeller; 73. an arc-shaped collection plate; 74. a storage device; 75. a friction plate; 8. a protective plate; 9. an auxiliary plate; 91. top strip; 92. an elastic expansion plate.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a conveyer belt with real-time visual monitoring of running state, including installing support 1 and conveyer belt body 2, the conveyer belt body 2 inboard is provided with interior draw-in groove, the interior draw-in groove that is located conveyer belt body 2 both ends meshes with fixing at the epaxial outer card tooth of pivot 3, pivot 3 both ends are rotated with installing support 1 and are connected, the conveyer belt body 2 outside is fixed with the inclined plate 21 that a plurality of equidistances set up, the contained angle that is located between inclined plate 21 left side at conveyer belt body 2 top and the conveyer belt body 2 is the acute angle, the contained angle that is located between inclined plate 21 left side at conveyer belt body 2 bottom and the conveyer belt body 2 is the obtuse angle, conveyer belt body 2 center department bottom is provided with and is used for the monitoring mechanism 4 to the real-time visual monitoring of conveyer belt body 2 state.

In the process of conveying goods by the conveying belt body 2, when the conveying belt body 2 stops rotating due to the fact that foreign matters are clamped in, the monitoring mechanism 4 can transmit monitored signals to the management terminal, so that the timely reminding effect is achieved, and the influence on production of a production line is prevented.

Preferably, in this embodiment, in order to perform real-time monitoring on the operation of the conveyor belt body 2, the monitoring mechanism 4 includes an inclined monitoring plate 41, a pressure sensor 42 and a wireless network signal transmitter 43, the left end of the inclined monitoring plate 41 is higher than the right end, the center between the left end and the right end is rotationally connected with a longitudinal mounting strip 5, the bottom end of the longitudinal mounting strip 5 is fixed with the top of a transverse mounting plate 6, the side surface of the transverse mounting plate 6 is fixed with the mounting bracket 1, a pressing block 411 is fixed at the bottom of the right end of the inclined monitoring plate 41, the bottom end of the pressing block 411 is attached to the detection end of the pressure sensor 42, the pressure sensor 42 is electrically connected with the wireless network signal transmitter 43, and the bottom of the pressure sensor 42 and the wireless network signal transmitter 43 are both fixed with the transverse mounting plate 6.

Preferably, in this embodiment, in order to improve the pushing effect of the inclined plate 21 on the cargo, a plurality of stabilizing strips 211 are fixed on one side of the inclined plate 21 far away from one end of the conveyor belt body 2, the plurality of stabilizing strips 211 are equidistantly arranged on the inclined plate 21 and perpendicular to the inclined plate 21, the stabilizing strips 211 positioned at the top of the conveyor belt body 2 are fixed on the right side of the inclined plate 21, and the stabilizing strips 211 positioned at the bottom of the conveyor belt body 2 are fixed on the left side of the inclined plate 21.

Preferably, in this embodiment, in order to improve the pushing effect of the air flow on the left end of the inclined monitoring plate 41 and prevent the right end of the inclined monitoring plate 41 from being affected by the air flow, the right side of the top end of the longitudinal mounting strip 5 is fixed with an arc-shaped guide plate 7, the left end of the arc-shaped guide plate 7 is higher than the right end and the top side is concave, the center of the bottom of the arc-shaped guide plate 7 is fixed with the top end of the protection plate 8, and the bottom end of the protection plate 8 is arranged at the top of the right end of the inclined monitoring plate 41 and a gap is arranged between the top of the right end of the inclined monitoring plate 41.

Preferably, in this embodiment, in order to automatically clean dust attached to the conveyor belt body 2 and the inclined plate 21, a collection channel 71 is provided between the top and the bottom of the arc-shaped guide plate 7 in a penetrating manner, the front side and the rear side of the collection channel 71 are provided with impellers 72 in a rotating manner, each impeller 72 comprises a central shaft and six blades, the six blades are equidistantly arranged on the side surface of the central shaft, the height of the top of each blade in a vertical state is greater than that of the bottom end of the stabilizing strip 211 positioned at the bottom of the conveyor belt body 2, the bottom of the arc-shaped guide plate 7 is fixed with one end of the arc-shaped collection plate 73, the other end of the arc-shaped collection plate 73 is fixed with one side of the top of the storage device 74, the other side of the top of the storage device 74 is fixed with the friction plate 75, the inside of the storage device 74 is hollow and the top of the storage device is in an opening shape, the arc-shaped collection plate 73 and the friction plate 75 are attached to one blade, the arc-shaped collection plate 73 is made of iron, the friction plate 75 is made of plastic, and one side of the blade far from the central shaft is made of hard cloth.

Preferably, in this embodiment, in order to improve the effect of falling dust from the bottom of the conveyor belt body 2, an auxiliary plate 9 is disposed between the top and the bottom of the inner side of the conveyor belt body 2, the front side and the rear side of the auxiliary plate 9 are fixed to the mounting bracket 1, two sets of symmetrically disposed multiple top strips 91 are fixed to the top, the distance between the right sides of the two sets of top strips 91 is smaller than the distance between the left sides, the center of the auxiliary plate 9 is penetrated by an elastic expansion plate 92 and a gap is left between the center and the outer wall of the elastic expansion plate 92, the top and the bottom of the elastic expansion plate 92 are respectively attached to the top and the bottom of the inner side of the conveyor belt body 2, and the elastic expansion plate 92 is in a compressed state.

Working principle: the conveyor belt body 2 rotates clockwise when operating, goods on the left side of the conveyor belt body 2 moves rightwards, the inclined plane 21 on the bottom of the conveyor belt body 2 generates downward air flow when moving leftwards, the air flow acts on the top of the left side of the inclined monitoring plate 41 under the guiding action of the top of the arc-shaped guide plate 7 and pushes the inclined monitoring plate 41 to rotate anticlockwise, the pressing block 411 is separated from the pressure sensor 42, the right end of the inclined monitoring plate 41 is blocked by the protection plate 8, the pressure sensor 42 does not feel a pressure signal at the moment, the wireless network signal transmitter 43 does not transmit a wireless network signal, when the conveyor belt body 2 stops operating due to the fact that foreign matters are clamped in, downward air flow generated by the inclined plate 21 stops, the thrust force received by the top of the left side of the inclined monitoring plate 41 disappears, the inclined monitoring plate 41 rotates clockwise under the gravity action of the pressing block 411, the pressure sensor 42 transmits the detected pressure signal to the wireless network signal transmitter 43 at the moment, and the wireless network signal transmitter 43 transmits the wireless network signal to the management terminal, so that a real-time reminding effect is realized; when the conveying belt body 2 conveys goods, dust of the goods can be attached to the top of the conveying belt body 2, the dust on the top of the conveying belt body 2 approaches the inclined plate 21 under the action of inertia, when the conveying belt body 2 rotates, part of the dust falls off through the right side of the conveying belt body 2, the other part of the dust is still attached to the outer side surface of the conveying belt body 2, the stable strip 211 at the bottom of the conveying belt body 2 collides with the blade on the top of the impeller 72 and pushes the impeller 72 to rotate anticlockwise, the collision enables the inclined plate 21 surface and part of the dust on the conveying belt body 2 approaching the inclined plate 21 to fall between the two blades, when the follow-up stable strip 211 pushes the impeller 72 to rotate, the dust between the two blades falls to the top of the arc-shaped collecting plate 73 under the action of gravity and is pushed to the inside of the storage device 74 by the blades, static electricity can be carried by the blades when the blades pass through the friction plate 75, the static electricity can improve the adsorption effect of the blades on the dust, the static electricity can be eliminated when the blades pass through the arc-shaped collecting plate 73, and the static electricity can fall off from the blades automatically at the moment; the inner clamping groove on the inner side of the transmission belt body 2 can collide with the upper top strip 91 when rotating, so that vibration is generated at the top of the transmission belt body 2, dust at the top of the transmission belt body 2 is separated from the transmission belt body 2, the upper top strip 91 which is obliquely arranged can push the top of the transmission belt body 2 to deform in an inclined state, so that the dust which is temporarily separated from the top of the transmission belt body 2 gathers together towards the center and is pressed close to the inclined plate 21 under the action of inertia, and meanwhile, the deformation and vibration at the top of the transmission belt body 2 can be transmitted to the bottom of the transmission belt body 2 through the elasticity of the elastic expansion plate 92, so that the whole vibration of the transmission belt body 2 is realized.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a conveyer belt with real-time visual monitoring of running state, includes installing support (1) and conveyer belt body (2), its characterized in that: the intelligent conveyer belt is characterized in that an inner clamping groove is formed in the inner side of the conveyer belt body (2), the inner clamping grooves at two ends of the conveyer belt body (2) are meshed with outer clamping teeth fixed on a rotating shaft (3), two ends of the rotating shaft (3) are rotationally connected with a mounting bracket (1), a plurality of inclined plates (21) which are equidistantly arranged are fixed on the outer side of the conveyer belt body (2), an included angle between the left side of the inclined plate (21) at the top of the conveyer belt body (2) and the conveyer belt body (2) is an acute angle, an included angle between the left side of the inclined plate (21) at the bottom of the conveyer belt body (2) and the conveyer belt body (2) is an obtuse angle, and a monitoring mechanism (4) for visually monitoring the state of the conveyer belt body (2) in real time is arranged at the bottom of the center of the conveyer belt body (2);

the monitoring mechanism (4) comprises an inclined monitoring plate (41), a pressure sensor (42) and a wireless network signal emitter (43), wherein the left end of the inclined monitoring plate (41) is higher than the right end, the center between the left end and the right end is rotationally connected with a longitudinal mounting strip (5), the bottom end of the longitudinal mounting strip (5) is fixed with the top of a transverse mounting plate (6), the side surface of the transverse mounting plate (6) is fixed with a mounting bracket (1), a pressurizing block (411) is fixed at the bottom of the right end of the inclined monitoring plate (41), the bottom end of the pressurizing block (411) is attached to the detection end of the pressure sensor (42), the pressure sensor (42) is electrically connected with the wireless network signal emitter (43), and the bottoms of the pressure sensor (42) and the wireless network signal emitter (43) are fixed with the transverse mounting plate (6);

the right side of the top end of the longitudinal installation strip (5) is fixedly provided with an arc-shaped guide plate (7), the left end of the arc-shaped guide plate (7) is higher than the right end, the top side of the arc-shaped guide plate is an inner concave surface, the center of the bottom of the arc-shaped guide plate (7) is fixedly connected with the top end of the protection plate (8), and the bottom end of the protection plate (8) is arranged at the top of the right end of the inclined monitoring plate (41) and is provided with a gap with the top of the right end of the inclined monitoring plate (41).

2. A conveyor belt with real-time visual monitoring of operating conditions according to claim 1, wherein: one end side that conveyer belt body (2) was kept away from to hang plate (21) is fixed with many firm strips (211), and is many firm strip (211) equidistance sets up on hang plate (21) and perpendicular with hang plate (21), and firm strip (211) that are located conveyer belt body (2) top are fixed in hang plate (21) right side, and firm strip (211) that are located conveyer belt body (2) bottom are fixed in hang plate (21) left side.

3. A conveyor belt with real-time visual monitoring of operating conditions according to claim 1, wherein: the utility model discloses a collection channel, including arc guide plate (7), impeller (72) are installed in running through between arc guide plate (7) top and the bottom, collection channel (71) front side and rear side center department rotation, impeller (72) contain a center pin and six blades, six blade equidistance settings in the side of center pin, and be the height that is the firm strip (211) bottom of vertical state bottom blade top height is greater than being located conveyer belt body (2), arc guide plate (7) bottom is fixed with arc collection plate (73) one end, arc collection plate (73) other end is fixed with storage device (74) top one side, storage device (74) top opposite side is fixed with friction plate (75), storage device (74) inside is hollowed out and the top is the opening form, arc collection plate (73) and friction plate (75) all laminate with a blade, arc collection plate (73) are ironwork, and friction plate (75) are the plastic products, and one side that the center pin was kept away from to the blade is hard cloth material.

4. A conveyor belt with real-time visual monitoring of operating conditions according to claim 1, wherein: be provided with accessory plate (9) between inboard top and the bottom of transmission band body (2), accessory plate (9) front side and rear side are fixed with installing support (1), and the top is fixed with many top strips (91) that two sets of symmetries set up, two sets of distance between top strip (91) right side is less than the distance between the left side, accessory plate (9) center department is run through by elastic expansion plate (92) and leaves the space between elastic expansion plate (92) outer wall, elastic expansion plate (92) top and bottom are laminated with transmission band body (2) inboard top and bottom respectively, and elastic expansion plate (92) are in compressed state.