CN113955237A - Ocean ball counting and packaging machine and counting and packaging method - Google Patents
Ocean ball counting and packaging machine and counting and packaging method Download PDFInfo
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- CN113955237A CN113955237A CN202111247815.6A CN202111247815A CN113955237A CN 113955237 A CN113955237 A CN 113955237A CN 202111247815 A CN202111247815 A CN 202111247815A CN 113955237 A CN113955237 A CN 113955237A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
A marine ball counting and packaging machine and a counting and packaging method; the ocean ball counting and packaging machine comprises a discharging mechanism and a plurality of counting mechanisms, wherein the discharging mechanism comprises a discharging groove and a first conveying belt arranged at the bottom of the discharging groove, and a discharging hole is formed in one end of the discharging groove; the counting mechanism comprises a hopper, a lifting device, a queuing device, a first gate device and a second gate device. The counting mechanisms can respectively count the ocean balls with different colors, and after counting is finished, the counted ocean balls are discharged into the discharge chute and are sent out by the first conveying belt for packaging, manual mixing is not needed, and the efficiency is high. The counting mechanism can count hundreds of ocean balls at a time and discharge the ocean balls at a time, the counting efficiency is very high, the required manpower is very little, and only the personnel need add the ocean balls into the hopper, the operation is simple, and the labor intensity is low.
Description
Technical Field
The invention relates to the field of ocean ball packaging equipment, in particular to an ocean ball counting packaging machine and a counting packaging method.
Background
The ocean ball is also called a wave ball, is a plastic hollow ball formed by blow molding and is used for children to entertain or put into a swimming pool. When the ocean balls are sold, the ocean balls with different colors are generally packaged into a bag and sold according to the bag. To accurately count the number of colors of each bag of ocean balls, the ocean balls of each color need to be counted before being packaged. The existing counting is carried out through manual counting or counting by a counting disc, so that the efficiency is low and manpower is needed. Some companies develop ball counting machines to reduce the use of manpower, but the existing ball counting machines can only count balls singly, and the efficiency is not high.
Disclosure of Invention
The invention aims to overcome the defects and provide a marine ball counting packaging machine and a counting method with high ball counting efficiency.
In order to achieve the purpose, the technical solution of the invention is as follows: the marine ball counting and packaging machine comprises a discharging mechanism and a plurality of counting mechanisms, wherein the discharging mechanism comprises a discharging groove and a first conveying belt arranged at the bottom of the discharging groove, and a discharging hole is formed in one end of the discharging groove;
the counting mechanism comprises a hopper, a lifting device, a queuing device, a first gate device and a second gate device;
the queuing device comprises a ball storage device and a queuing channel group, wherein the queuing channel group consists of a plurality of queuing channels which are arranged side by side, the queuing channel group is arranged at the front side of the ball storage device, and the front end of the queuing channel group extends to the discharge chute;
the lifting device is used for lifting the ocean balls in the hopper to the ball storage device, the lower part of the lifting device extends into the hopper, and the upper part of the lifting device extends to the ball storage device;
the first gate device is arranged in front of the second gate device, the first gate device comprises a movable first gate, the movable first gate can stretch into the queuing channel, the second gate device comprises a movable second gate, and the movable second gate can stretch into the queuing channel.
A plurality of counting mechanism can count the ocean ball of different colours respectively, and after the count was accomplished, in discharging the spout with the ocean ball that the count is good again, send out by first conveyer belt and pack. Need not the manual work and carry out the compounding, it is efficient. During counting mechanism count, the hopper is used for depositing the ocean ball of same colour, and hoisting device is used for promoting the ocean ball to deposit the ball device from the hopper and keeps in, and ocean ball gets into the device of lining up from depositing the ball device and can become a pair of in the passageway of lining up, and a plurality of passageways of lining up can make still ocean ball arrange into a plurality of teams, and the second gate can cut lining up of ocean ball to accomplish the count, open first gate and can arrange the blown down tank with the ocean ball after having counted. The counting mechanism can count hundreds of ocean balls at one time and release the ocean balls at one time, and the counting efficiency is very high.
Preferably, the bottom of the hopper is provided with a slope inclining forwards and downwards, the lifting device comprises a third conveying belt, a convex shifting plate is arranged on the surface of the third conveying belt, the rear side of the third conveying belt faces the lower end of the slope, and the upper portion of the third conveying belt is arranged at the rear end of the ball storage device. The hopper can deposit a large amount of ocean balls, and the slope of hopper bottom is used for leading-in third conveyer belt with the ocean ball in the hopper, and the group board of third conveyer belt is used for lifting ocean ball and rises, sends into and deposits the ball device.
Preferably, the queuing device further comprises a conveying rack and a second conveying belt capable of conveying forwards; the ball storage device and the queuing channel group are arranged above the second conveying belt; the conveying frame comprises two side frames, the two side frames are respectively arranged at the left side and the right side of the second conveying belt, rubber strips are arranged on the inner side surfaces of the two side frames, and the rubber strips extend from the rear end of the queuing channel group to the front end of the queuing channel group; the distance from the middle part of the rubber strip to the top surface of the second conveying belt is the radius of the ocean ball; the ball storage device comprises an end retaining wall and two side retaining walls, the two side retaining walls are respectively arranged on the left side and the right side of the second conveying belt, and the end retaining walls are arranged at the front ends of the two side retaining walls. The second conveyer belt is used for driving the ocean balls to move forwards, so that the ocean balls can quickly enter the queuing channel from the ball storage device to queue, the second gate is closed after the ocean balls are queued, and the second conveyer belt can quickly discharge the ocean balls which are queued and counted into the discharge chute after the first gate is opened. The marine balls are plastic balls and are driven by the second conveying belt to move forwards, the marine balls on two sides are easily extruded, the plastic marine balls are extruded with the metal side frame, the marine balls deform and are then clamped at the position of the side frame, the rubber strip is attached to the side frame, so that the contact between the sea and the side frame is changed into the contact between the plastic balls and the rubber strip, and the marine balls cannot be clamped in the process of moving forwards.
Preferably, the queuing device further comprises a second conveying belt capable of conveying forwards, a queuing frame is arranged above the second conveying belt and comprises a top plate and a row of partition plates, the row of partition plates are arranged at the bottom of the top plate, and a queuing channel is formed between the partition plates. The top plate is provided with observation holes at the corresponding positions of each queuing channel, and the queuing condition of the ocean balls in the queuing channel can be observed through the observation holes.
Preferably, still include third gate device and fourth gate device, the frame of lining up has two at least, and all the frames of lining up set up along second conveyer belt order, are equipped with the jack in the position that corresponds the passageway of lining up on the roof, and the third gate device is located between first gate device and the second gate device, and the third gate device includes mobilizable third gate, and the activity third gate can stretch into the space between two adjacent frames of lining up, and the fourth gate device includes mobilizable fourth gate, and the activity fourth gate can stretch into the passageway of lining up from the jack. The third gate can cut off a sea ball queue of a queuing frame, the fourth gate can cut off a queuing channel, the distance between the first gate and the second gate can control the quantity of sea balls discharged each time, and the third gate and the fourth gate are matched to control the quantity of various sea balls.
Preferably, the device also comprises a control device, a first infrared sensor, a second infrared sensor and an alarm; each queuing channel is correspondingly provided with a first infrared sensor, the first infrared sensor is close to the position of the second gate device, and the second infrared sensor is arranged at the rear part of the ball storage device; the lifting device is driven by a lifting motor, the first gate is driven by a first air cylinder, the first air cylinder is controlled by a first electromagnetic valve, the second gate is driven by a second air cylinder, the second air cylinder is driven by a second electromagnetic valve, and the controller is connected with a first infrared sensor, a second infrared sensor, an alarm, the lifting motor, the first electromagnetic valve and the second electromagnetic valve. The first infrared sensor is used for detecting whether ocean balls are fully arranged in the queuing channel or not, and the second gate can be used for closing and cutting off the queuing channel group after the ocean balls are determined. The second infrared sensor is used for detecting whether the ocean ball storage amount of the ball storage device is excessive, and the third conveying belt stops conveying when the ocean ball storage amount is excessive.
Preferably, the queuing device further comprises a second conveyor belt capable of being conveyed forwards; the ball storage device and the queuing channel group are arranged above the second conveying belt; the front end of the second conveying belt is lower than the rear end; queuing up passageway group is including waiting district and count district, and the front side in waiting district is located to the count district, and the front end in count district is located to first gate device, and the rear end in count district is located to the second gate device. Ocean balls can be firstly queued in the waiting area, and after the ocean balls in the counting area are discharged, the ocean balls queued in the waiting area can directly enter the counting area, so that the queuing efficiency of the ocean balls in the counting area is improved.
A counting and packaging method for ocean balls comprises the following steps: the counting mechanisms count the ocean balls, each counting mechanism counts the ocean balls with different colors, each counting mechanism discharges the counted ocean balls into the discharge chute, and the first conveying device at the bottom of the discharge chute moves out the ocean balls in the discharge chute and packages the ocean balls;
the counting method of the counting mechanism comprises the following steps:
the ocean balls are poured into the hopper, and the lifting device lifts the ocean balls in the hopper to the ball storage device;
the second conveying belt below the ball storage device drives the ocean balls to move forwards to enter a queuing channel group, the queuing channel group consists of a plurality of queuing channels arranged side by side, the front ends of the queuing channels are blocked by first gates, and the ocean balls are arranged in a row in each queuing channel;
the second gate extends into the queuing channel to cut off the ocean ball queue in the queuing channel, and is arranged at the rear side of the first gate; the first gate is moved away from the front end of the queuing channel, and the second conveyer belt below the queuing channel moves the ocean balls out of the queuing channel and enters the discharging groove.
Preferably, the counting method of the counting mechanism further comprises the steps of:
after the control device detects that the ocean balls exist at the position of the second gate in the queuing channel and the time T1 exists, the control device controls the second gate to be closed, and the second gate extends into the queuing channel when the second gate is closed; after the second gate is closed for T2 time, the control device controls the first gate to be opened, and the first gate moves away from the front end of the queuing channel when the first gate is opened; after the first gate is opened for T3 time, the control device controls the first gate to be closed, and the first gate extends into the front end of the queuing channel when the first gate is closed; the second gate is opened after the first gate is closed for T4 time, and the second gate is removed from the queuing channel when the second gate is opened;
the control device controls the lifting device to stop after detecting that the ocean ball exists at the rear part of the ball storage device and the time T5 exists according to the second infrared sensor; and after the second infrared sensor of the control device detects that no ocean ball exists behind the ball storage device and lasts for T6 time, the control device controls the lifting device to start.
Preferably, the plurality of counting mechanisms are arranged on the side of the discharge chute side by side, one end of the discharge chute is closed, and the other end of the discharge chute is provided with a discharge hole; the counting mechanisms are used for discharging the ocean balls into the discharge chute according to the distance sequence from the discharge port, and the counting mechanisms far away from the discharge port discharge the counted ocean balls into the discharge chute; the first conveying device is a first conveying belt, and a convex shifting plate is arranged on the surface of the first conveying belt.
By adopting the technical scheme, the invention has the beneficial effects that: the counting mechanisms can respectively count the ocean balls with different colors, and after counting is finished, the counted ocean balls are discharged into the discharge chute and are sent out by the first conveying belt for packaging, manual mixing is not needed, and the efficiency is high. The counting mechanism can count hundreds of ocean balls at a time and discharge the ocean balls at a time, the counting efficiency is very high, the required manpower is very little, and only the personnel need add the ocean balls into the hopper, the operation is simple, and the labor intensity is low.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the counting mechanism of the present invention;
FIG. 3 is a schematic diagram of the queuing apparatus of the present invention;
FIG. 4 is a longitudinal cross-sectional view of the queuing apparatus of the present invention;
fig. 5 is a schematic view of the structure of the hopper of the present invention.
Description of the main reference numerals:
a counting mechanism 10; a hopper 1; a ball storage device 21; a side retaining wall 211; end retaining walls 212; a carriage 22; side frame 221; a queuing channel group 3; a queuing channel 31; a counting area 32; a waiting area 33; a top plate 34; a partition plate 35; a rubber strip 4; a first conveyor belt 51; a second conveyor belt 52; the third conveying belt 53; a dial plate 531; a first infrared sensor 61; a second infrared sensor 62; a first shutter device 71; a first shutter 711; a second shutter device 72; a second shutter 721; a third shutter device 73; a third shutter 73; a control device 8; a fourth shutter device 74; a fourth shutter 741; a discharge mechanism 20; a discharge chute 201; a discharge port 2011.
Detailed Description
The invention is further described below with reference to the figures and the specific embodiments.
As shown in fig. 1-5, the marine ball counting and packaging machine of the present invention comprises a discharging mechanism 23 and six counting mechanisms 10. The discharging mechanism 20 includes a discharging chute 201 and a first conveying belt 51 disposed at the bottom of the discharging chute 201, and a discharging port 2011 is disposed at one end of the discharging chute 201. Every counting mechanism all can count the ocean ball of a colour to in discharging chute 201, send into the wrapping bag by first conveyer belt 51 with the ocean ball of six colours from discharge gate 2011 after will counting. The number of the counting mechanisms 10 is not limited to six, and may be increased or decreased depending on the color of the ocean ball.
As shown in fig. 2 to 4, the counting mechanism includes the hopper 1, the lifting device, the queuing device, the first gate device 71, the second gate device 72, the third gate device 73, and the fourth gate device 74.
The queuing device comprises a ball storage device 21, a queuing channel group 3, a conveying rack 22 and a second conveying belt 52. The queuing channel group 3 is composed of a plurality of queuing channels 31 arranged side by side, the queuing channel group 3 is arranged at the front side of the ball storage device 21, and the front end of the queuing channel group 3 extends to the discharging groove 201 of the discharging mechanism 20. The second conveyor belt 52 may be conveyed forward; the ball storage device 21 and the queuing channel group 3 are both arranged above the second conveyer belt 21; a queuing frame is arranged above the second conveyor belt 21, the queuing frame comprises a top plate 34 and a row of partition plates 35, the row of partition plates 35 are arranged at the bottom of the top plate 34, and a queuing channel 31 is formed between the partition plates 35 and the partition plates 35.
The conveying frame 22 comprises two side frames 221, the two side frames 221 are respectively arranged on the left side and the right side of the second conveying belt 52, rubber strips 4 are arranged on the inner side faces of the two side frames 221, and the rubber strips 4 extend from the rear end of the queuing channel group 3 to the front end of the queuing channel group 3; the distance from the middle part of the rubber strip 4 to the top surface of the second conveying belt is the radius of the ocean ball; the ball storage device 21 includes an end wall 212 and two side walls 211, the two side walls 211 are respectively disposed above the two side frames on the left and right sides of the second conveyor belt 52, and the end wall 212 is disposed at the front end of the two side walls 211. The ball storage device 21 encloses a space for storing the sea balls fed from the hopper.
The first gate device 71 is disposed in front of the second gate device 72, the first gate device includes a movable first gate, the movable first gate can be extended into the queuing passage, the second gate device includes a movable second gate, and the movable second gate can be extended into the queuing passage.
The front end of the second conveyor belt 52 is lower than the rear end; the ocean balls are easier to roll forward into the queuing channel group for queuing. The queuing passage group 3 includes a waiting area 33 and a counting area 32, the counting area 32 is provided on the front side of the waiting area 33, a first shutter device 71 is provided on the front end of the counting area 32, and a second shutter device 72 is provided on the rear end of the counting area 32.
The number of the queuing frames is three, the three queuing frames are sequentially arranged from front to back along the second conveyor belt 52, the top plate 34 is provided with a jack at a position corresponding to the queuing passage 31, the third gate device 73 is arranged between the first gate device 71 and the second gate device 72, the third gate device 73 comprises a third gate 731 capable of moving up and down, the third gate moves down to extend into a space between the first queuing frame and the second queuing frame, the fourth gate device 74 comprises a fourth gate 741 capable of moving up and down, and the fourth gate 741 moves down to extend into the queuing passage 31 from the jack. The first and second queuing frames form a counting area 32 and the third queuing frame forms a waiting area 33.
The lifting device is used for lifting ocean balls in the hopper 1 to the ball storage device, the lower portion of the lifting device extends into the hopper, and the upper portion of the lifting device extends to the ball storage device. The bottom of hopper 1 is equipped with slope 11 of forward downward sloping, and hoisting device includes third conveyer belt 53, and the surface of third conveyer belt 53 is equipped with convex group board, dials the board and is used for holding in the palm the ocean ball and moves up, and the rear side of third conveyer belt 53 is facing to the lower extreme of slope 11, and slope 11 can be with the ocean ball direction third conveyer belt 53 in the hopper, and the third is carried, and the rear end of depositing ball device 21 is located on the upper portion of 53.
The counting machine for the ocean balls further comprises a control device 8, a first infrared sensor 61, a second infrared sensor 62 and an alarm; each queuing channel is correspondingly provided with a first infrared sensor 61, and the first infrared sensor 61 is close to the position of the second gate device 72 and used for detecting whether the ocean balls in the queuing channel queue to the second gate position. The second infrared sensor 62 is arranged at the rear part of the ball storage device 21; the lifting device is driven by a lifting motor, the first gate is driven by a first air cylinder, the first air cylinder is controlled by a first electromagnetic valve, the second gate is driven by a second air cylinder, the second air cylinder is driven by a second electromagnetic valve, and the controller is connected with a first infrared sensor, a second infrared sensor, an alarm, the lifting motor, the first electromagnetic valve and the second electromagnetic valve.
A counting and packaging method for ocean balls comprises the following steps: the counting mechanisms count the ocean balls, each counting mechanism counts the ocean balls with different colors, each counting mechanism discharges the counted ocean balls into the discharge chute, and the first conveying device at the bottom of the discharge chute moves out the ocean balls in the discharge chute and packages the ocean balls;
the counting method of the counting mechanism comprises the following steps:
the ocean balls are poured into the hopper, and the lifting device lifts the ocean balls in the hopper to the ball storage device;
the second conveying belt below the ball storage device drives the ocean balls to move forwards to enter a queuing channel group, the queuing channel group consists of a plurality of queuing channels arranged side by side, the front ends of the queuing channels are blocked by first gates, and the ocean balls are arranged in a row in each queuing channel;
the second gate extends into the queuing channel to cut off the ocean ball queue in the queuing channel, and is arranged at the rear side of the first gate; the first gate is moved away from the front end of the queuing channel, and the second conveyer belt below the queuing channel moves the ocean balls out of the queuing channel and enters the discharging groove.
The counting method of the counting mechanism further comprises the following steps:
after the control device detects that the ocean balls exist at the position of the second gate in the queuing channel and the time T1 exists, the control device controls the second gate to be closed, and the second gate extends into the queuing channel when the second gate is closed; after the second gate is closed for T2 time, the control device controls the first gate to be opened, and the first gate moves away from the front end of the queuing channel when the first gate is opened; after the first gate is opened for T3 time, the control device controls the first gate to be closed, and the first gate extends into the front end of the queuing channel when the first gate is closed; the second gate is opened after the first gate is closed for T4 time, and the second gate is removed from the queuing channel when the second gate is opened;
the control device controls the lifting device to stop after detecting that the ocean ball exists at the rear part of the ball storage device and the time T5 exists according to the second infrared sensor; and after the second infrared sensor of the control device detects that no ocean ball exists behind the ball storage device and lasts for T6 time, the control device controls the lifting device to start.
The time T1/T2/T3/T4/T5/T6 can be adjusted according to actual operation.
The counting mechanisms are arranged on the side of the discharge chute side by side, one end of the discharge chute is closed, and the other end of the discharge chute is provided with a discharge hole; the counting mechanisms are used for discharging the ocean balls into the discharge chute according to the distance sequence from the discharge port, and the counting mechanisms far away from the discharge port discharge the counted ocean balls into the discharge chute; the first conveying device is a first conveying belt, and a convex shifting plate is arranged on the surface of the first conveying belt.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, and all equivalent variations and modifications made in the claims of the present invention should be included in the scope of the present invention.
Claims (10)
1. The ocean ball counting and packaging machine is characterized by comprising a discharging mechanism and a plurality of counting mechanisms, wherein the discharging mechanism comprises a discharging groove and a first conveying belt arranged at the bottom of the discharging groove, and a discharging hole is formed in one end of the discharging groove;
the counting mechanism comprises a hopper, a lifting device, a queuing device, a first gate device and a second gate device;
the queuing device comprises a ball storage device and a queuing channel group, wherein the queuing channel group consists of a plurality of queuing channels which are arranged side by side, the queuing channel group is arranged at the front side of the ball storage device, and the front end of the queuing channel group extends to the discharge chute;
the lifting device is used for lifting the ocean balls in the hopper to the ball storage device, the lower part of the lifting device extends into the hopper, and the upper part of the lifting device extends to the ball storage device;
the first gate device is arranged in front of the second gate device, the first gate device comprises a movable first gate, the movable first gate can stretch into the queuing channel, the second gate device comprises a movable second gate, and the movable second gate can stretch into the queuing channel.
2. The marine ball counting and packaging machine according to claim 1, wherein the bottom of the hopper is provided with a slope which is inclined downward and forward, the lifting device comprises a third conveyor belt, the surface of the third conveyor belt is provided with a convex shifting plate, the rear side of the third conveyor belt faces the lower end of the slope, and the upper part of the third conveyor belt is arranged at the rear end of the ball storage device.
3. The marine ball counting and packaging machine of claim 1, wherein the queuing device further comprises a carriage and a second conveyor belt capable of forward conveyance; the ball storage device and the queuing channel group are arranged above the second conveying belt; the conveying frame comprises two side frames, the two side frames are respectively arranged at the left side and the right side of the second conveying belt, rubber strips are arranged on the inner side surfaces of the two side frames, and the rubber strips extend from the rear end of the queuing channel group to the front end of the queuing channel group; the distance from the middle part of the rubber strip to the top surface of the second conveying belt is the radius of the ocean ball; the ball storage device comprises an end retaining wall and two side retaining walls, the two side retaining walls are respectively arranged on the left side and the right side of the second conveying belt, and the end retaining walls are arranged at the front ends of the two side retaining walls.
4. The marine ball counting and packaging machine according to claim 1, wherein the queuing device further comprises a second conveyor belt capable of being conveyed forward, a queuing frame is arranged above the second conveyor belt, the queuing frame comprises a top plate and a row of partition plates, the row of partition plates are arranged at the bottom of the top plate, and a queuing channel is formed between the partition plates.
5. The marine ball counting and packaging machine of claim 4, further comprising a third gate assembly and a fourth gate assembly, wherein there are at least two queuing frames, all queuing frames are sequentially disposed along the second conveyor, a receptacle is disposed in the top plate at a position corresponding to the queuing passage, the third gate assembly is disposed between the first gate assembly and the second gate assembly, the third gate assembly comprises a movable third gate, the movable third gate extends into a space between two adjacent queuing frames, the fourth gate assembly comprises a movable fourth gate, and the movable fourth gate extends from the receptacle into the queuing passage.
6. The marine ball counting and packaging machine according to claim 1, further comprising a control device, a first infrared sensor, a second infrared sensor, an alarm; each queuing channel is correspondingly provided with a first infrared sensor, the first infrared sensor is close to the position of the second gate device, and the second infrared sensor is arranged at the rear part of the ball storage device; the lifting device is driven by a lifting motor, the first gate is driven by a first air cylinder, the first air cylinder is controlled by a first electromagnetic valve, the second gate is driven by a second air cylinder, the second air cylinder is driven by a second electromagnetic valve, and the controller is connected with a first infrared sensor, a second infrared sensor, an alarm, the lifting motor, the first electromagnetic valve and the second electromagnetic valve.
7. The marine ball counting and packaging machine of claim 1 wherein the queuing means further comprises a second conveyor belt conveyable forward; the ball storage device and the queuing channel group are arranged above the second conveying belt; the front end of the second conveying belt is lower than the rear end; queuing up passageway group is including waiting district and count district, and the front side in waiting district is located to the count district, and the front end in count district is located to first gate device, and the rear end in count district is located to the second gate device.
8. A counting and packaging method for ocean balls is characterized by comprising the following steps: the counting mechanisms count the ocean balls, each counting mechanism counts the ocean balls with different colors, each counting mechanism discharges the counted ocean balls into the discharge chute, and the first conveying device at the bottom of the discharge chute moves out the ocean balls in the discharge chute and packages the ocean balls;
the counting method of the counting mechanism comprises the following steps:
the ocean balls are poured into the hopper, and the lifting device lifts the ocean balls in the hopper to the ball storage device;
the second conveying belt below the ball storage device drives the ocean balls to move forwards to enter a queuing channel group, the queuing channel group consists of a plurality of queuing channels arranged side by side, the front ends of the queuing channels are blocked by first gates, and the ocean balls are arranged in a row in each queuing channel;
the second gate extends into the queuing channel to cut off the ocean ball queue in the queuing channel, and is arranged at the rear side of the first gate; the first gate is moved away from the front end of the queuing channel, and the second conveyer belt below the queuing channel moves the ocean balls out of the queuing channel and enters the discharging groove.
9. The counting and packaging method of ocean balls according to claim 8,
the counting method of the counting mechanism further comprises the following steps:
after the control device detects that the ocean balls exist at the position of the second gate in the queuing channel and the time T1 exists, the control device controls the second gate to be closed, and the second gate extends into the queuing channel when the second gate is closed; after the second gate is closed for T2 time, the control device controls the first gate to be opened, and the first gate moves away from the front end of the queuing channel when the first gate is opened; after the first gate is opened for T3 time, the control device controls the first gate to be closed, and the first gate extends into the front end of the queuing channel when the first gate is closed; the second gate is opened after the first gate is closed for T4 time, and the second gate is removed from the queuing channel when the second gate is opened;
the control device controls the lifting device to stop after detecting that the ocean ball exists at the rear part of the ball storage device and the time T5 exists according to the second infrared sensor; and after the second infrared sensor of the control device detects that no ocean ball exists behind the ball storage device and lasts for T6 time, the control device controls the lifting device to start.
10. The counting and packaging method for the ocean balls according to claim 8, wherein a plurality of counting mechanisms are arranged on the side of the discharge chute side by side, one end of the discharge chute is closed, and the other end of the discharge chute is provided with a discharge hole; the counting mechanisms are used for discharging the ocean balls into the discharge chute according to the distance sequence from the discharge port, and the counting mechanisms far away from the discharge port discharge the counted ocean balls into the discharge chute; the first conveying device is a first conveying belt, and a convex shifting plate is arranged on the surface of the first conveying belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111247815.6A CN113955237B (en) | 2021-10-26 | 2021-10-26 | Ocean ball counting and packaging machine and counting and packaging method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111247815.6A CN113955237B (en) | 2021-10-26 | 2021-10-26 | Ocean ball counting and packaging machine and counting and packaging method |
Publications (2)
Publication Number | Publication Date |
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CN113955237A true CN113955237A (en) | 2022-01-21 |
CN113955237B CN113955237B (en) | 2023-04-14 |
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CN216035551U (en) * | 2021-10-26 | 2022-03-15 | 晋江市鸿顺儿童用品有限公司 | Ocean ball counting packaging machine |
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CN2721528Y (en) * | 2004-08-13 | 2005-08-31 | 甫得机械有限公司 | Automatic counter of sequencing element |
CN203172953U (en) * | 2013-01-16 | 2013-09-04 | 广州市普菱机械设备有限公司 | Full-automatic electronic grain counting machine |
CN206606424U (en) * | 2017-02-18 | 2017-11-03 | 江门市新会区利鑫塑料制品有限公司 | A kind of Bounce Out Blitz packaging facilities |
CN108529175A (en) * | 2018-06-04 | 2018-09-14 | 苏州贝意迪机电科技有限公司 | A kind of feeding queueing mechanism of cylinder ball |
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