CN113953966A - Equipment and method for replacing fly ash with stone cutting solid waste - Google Patents

Equipment and method for replacing fly ash with stone cutting solid waste Download PDF

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Publication number
CN113953966A
CN113953966A CN202110890444.7A CN202110890444A CN113953966A CN 113953966 A CN113953966 A CN 113953966A CN 202110890444 A CN202110890444 A CN 202110890444A CN 113953966 A CN113953966 A CN 113953966A
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fixed mounting
fly ash
stone
motor
materials
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CN113953966B (en
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颜家磊
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/08Filter cloth, i.e. woven, knitted or interlaced material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Food Science & Technology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to the technical field of stone treatment, in particular to a device and a method for replacing fly ash with stone cutting solid waste, wherein the device which utilizes stone cutting solid waste to replace fly ash comprises a device mounting plate, the lower end of the device mounting plate is respectively provided with a supporting column at four corners, the upper end of the equipment mounting plate is provided with a waste liquid storage tank, the invention can respectively treat two corresponding waste materials through the pretreatment component, through the internal structure of the pretreatment assembly, the material can be prevented from being transferred to different processing equipment for a plurality of times by personnel, so that the invention has higher integration and carries out optimization treatment on the material transfer, thereby reducing the manual operation, and can also respectively treat two different wastes in different modes, compared with the prior art, the invention is simpler in use and strong in functionality, and effectively reduces the whole processing time.

Description

Equipment and method for replacing fly ash with stone cutting solid waste
Technical Field
The invention relates to the technical field of stone treatment, in particular to equipment and a method for replacing fly ash with stone cutting solid waste.
Background
The fly ash is tiny ash particles discharged in the fuel combustion process, fine solid particles in flue gas ash generated by fuel combustion, and accordingly, the development of science and technology people promote the use of stone materials, generally, more solid waste materials are generated after the stone materials are cut and processed, and the solid waste materials can be used as materials for replacing fly ash through processing, so that the pollution caused by the fly ash production is reduced, wherein the generated solid waste materials comprise stone leftover materials and stone powder slurry generated during cutting, and due to different processing modes of two different waste materials, the two different waste materials are inconvenient to be processed simultaneously in the prior art, so that the processing treatment needs to be carried out for multiple times, the required processing time is prolonged, the efficiency is reduced, and the processing equipment in the prior art does not have good integration, so that personnel are required to transfer the materials to different processing equipment for multiple times, so that the whole processing flow is more complicated.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides equipment for replacing fly ash with stone cutting solid waste, and solves the problems that processing equipment in the prior art has no good integration and two different wastes are inconvenient to be simultaneously treated in the prior art.
(II) technical scheme
In order to achieve the purpose, the invention adopts the technical scheme that:
utilize the solid waste material of stone material cutting to replace the equipment that fly ash used, including the equipment fixing board, equipment fixing board lower extreme four corners department support column respectively, the equipment fixing board upper end has seted up the waste liquid hold up tank, equipment fixing board side one end fixed mounting has the side position mount table, be close to two of side position mount table one side fixed mounting has annular mounting bracket between the support column, annular mounting bracket internally mounted has the motor installation shell, equipment fixing board is close to the one end fixed surface of side position mount table and has the concatenation mount, the concatenation mount is installed the transfer subassembly, the waste liquid hold up tank is inside and side position mount table upper surface fixed mounting has the preliminary treatment subassembly, the transfer subassembly lower extreme is installed in the one end of mixing mechanism, the mixing mechanism exit is connected with horizontal mill, mixing mechanism just is located material churn and extension cooperation groove periphery fixed mounting and has the calcination protective housing, the calcining protection shell is internally and fixedly provided with a gas supply pipeline, the heat conduction groove is integrally arranged on the inner wall of the material stirring cylinder, and the end part of the gas supply pipeline is positioned in the heat conduction groove and fixedly provided with a gas head.
Preferably, a baffle is arranged on one side, away from the side mounting table, of the waste liquid storage tank through a hinge, a handle is fixedly arranged on the surface of the baffle, component mounting columns are fixedly arranged on two sides of the interior of the waste liquid storage tank respectively, and leftover material storage tanks are fixedly arranged on the upper surface of the side mounting table.
Preferably, the transfer assembly comprises an assembly main board, one side of the assembly main board, which is close to the equipment mounting plate, is respectively and fixedly provided with a cross-shaped butt-joint sleeve plate, each cross-shaped butt-joint sleeve plate and a splicing fixing frame are spliced and fixed, and the center of a board body of the assembly main board is penetrated and provided with a discharge through hole.
Preferably, a material guide pipe is fixedly mounted at the upper end and the lower end of the discharge through hole, the lower end of the material guide pipe is aligned with a receiving port of the material receiving box, a splicing support rod is fixedly mounted on one side, away from the cross-shaped butt joint sleeve plate, of the assembly main board, and the lower end and the side position of the splicing support rod are spliced and mounted in the butt joint groove.
As preferred, mixing mechanism is including the material receiver box, material receiver box one side fixed mounting has the motor installation shell, material receiver box opposite side fixed mounting has the material churn, material churn upper end integration is provided with extension cooperation groove, extension cooperation groove upper end one side fixed mounting has side position butt joint groove, side position butt joint groove and concatenation bracing piece position align, the inside fixed mounting of motor installation shell has first motor, first motor output extends to in the material receiver box and fixed mounting has the main drive pole.
Preferably, a main transmission rod penetrates through the centers of the material receiving box and the material mixing drum, heating rods are fixedly mounted on the two sides of the material receiving box and located on the two sides of the main transmission rod respectively, a first mixing blade is integrally arranged on a rod body of the main transmission rod, the expansion matching groove and the material mixing drum are communicated with each other, a secondary transmission rod is rotatably mounted on the inner wall of the expansion matching groove and the inner wall of the material mixing drum, a second mixing blade is integrally arranged on the rod body of the secondary transmission rod, the second mixing blade and the first mixing blade are in cross engagement, and the end portion of the material mixing drum is communicated to a feeding port of the horizontal grinding machine.
As preferred, the preliminary treatment subassembly is including subassembly mounting bracket, assembly mounting post, surface difference fixed mounting has the second erection column, both ends between the second erection column and be located subassembly mounting bracket upper surface difference fixed mounting have a plurality of first erection columns, per two correspond all rotate between the first erection column and install the extrusion axle, per two correspond rotate between the second erection column and install the strap transmission shaft.
As preferred, be close to transfer subassembly one side second erection column outside fixed mounting has the second motor, the second motor drives and corresponds strap transmission shaft fixed mounting, both sides fixed mounting has the waste liquid to cross the aqueduct between the assembly erection column, the waste liquid crosses aqueduct one end both sides integration and is provided with the waste liquid guide mouth, the waste liquid crosses aqueduct lower extreme and is located fixed mounting between the both sides assembly erection column and has spacing bracing piece, equipment fixing panel one side board body runs through and has seted up the strap interlude hole.
As preferred, strap interlude hole, spacing bracing piece and every strap transmission shaft outside a week is provided with the gauze area, gauze area one side sets up in ejection of compact through hole upper end, inside cavity of leftover bits bin just rotates and installs broken stick, broken stick transmission end is provided with spacing dish, spacing dish passes through the drive belt and is connected with the transmission of third motor output, third motor fixed mounting is in side position mount table upper surface one side, leftover bits bin fixed mounting has the one end of handling the extension pipe, it sets up in ejection of compact through hole upper end to handle the extension pipe other end.
Meanwhile, the invention also discloses a using method of equipment for replacing fly ash with stone cutting solid waste, which comprises the following operation steps:
s1, firstly, placing the two wastes in a pretreatment assembly, wherein the pretreatment assembly treats the two corresponding wastes respectively, the stone powder slurry is placed on a gauze belt, and the leftover materials are placed in a leftover material storage box;
s2, respectively starting a second motor and a third motor, wherein the second motor drives one of the cloth belt transmission shafts to transmit, and then a yarn belt is arranged on the outer side of each cloth belt transmission shaft through the cloth belt through-insertion holes, the limiting support rods and the cloth belt transmission shafts, so that the yarn belt rotates around the waste liquid transition groove;
s3, displacing the stone powder slurry above the gauze belt while rotating the gauze belt, extruding the stone powder slurry by rotatably installing an extruding shaft between every two corresponding first installation columns, extruding moisture outwards by the gauze belt during extrusion and transferring the moisture to a waste liquid transition groove, and after finishing extruding for a plurality of times, utilizing one side of the gauze belt to be arranged at the upper end of a discharge through hole to transfer the finished stone powder slurry to a transfer assembly;
s4, the third motor is in transmission connection with the limiting disc through a transmission belt to drive the crushing rod to rotate, then leftover materials are placed inside the leftover material storage box, the other end of the processing extension pipe is arranged at the upper end of the discharging through hole, the leftover materials are crushed after being crushed, and then the leftover materials are transferred to the transfer assembly;
s5, receiving the two pretreated wastes by using a transfer assembly, transferring the wastes into a mixing mechanism, and splicing and fixing the wastes by using each cross butt joint sleeve plate and each splicing and fixing frame during disassembly so as to realize the loading and unloading operation;
s6, transferring the preprocessed materials to a mixing mechanism, storing the materials through a material receiving box, starting a first motor to drive a main transmission rod to rotate, heating the materials through heating rods arranged on two sides during rotation, and performing accelerated drying and material transferring operations on the materials by matching with a first stirring blade on a rod body of the main transmission rod;
and S7, when the materials are transferred to a second stirring blade position, integrally arranging a second stirring blade through a secondary transmission rod body, so that the second stirring blade and the first stirring blade are in cross engagement, so as to stir the materials, wherein the gas supply pipeline is used for connecting external fuel gas, then a fuel gas head is matched for heating and calcining, the fuel gas head is arranged in a heat conduction groove during calcining to accelerate heat transfer, and then the finished materials are uniformly transferred to a horizontal grinding machine to be uniformly ground into finished products, so that the process of replacing fly ash with stone cutting solid waste materials is completed.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention carries out the operations of leftover material crushing, stone powder slurry extrusion dehydration treatment, mixing, stirring, sintering and finished product grinding by the equipment so as to realize the operation of replacing fly ash by stone cutting solid waste materials, effectively avoids the problem that the materials just finished with pretreatment have humidity by utilizing the internal structure of the mixing mechanism, ensures the later forming effect, compared with the effective technology, the structure has more sufficient stirring, effectively avoids the problem of later caking caused by insufficient stirring, then uniformly transfers the finished materials into a horizontal grinder to carry out uniform finished product grinding operation, thereby completing the process of replacing fly ash by the stone cutting solid waste materials, receives and transfers the two pretreated waste materials into the mixing mechanism by utilizing the transfer component, thereby effectively avoiding the outward sputtering of the materials compared with the prior art in time, reducing the waste on the materials, can dismantle convenient operation later stage and clear up the operation, it is fixed to splice through every cross butt joint lagging and concatenation mount during the dismantlement to realize loading and unloading operation.
2. The invention has higher integration and optimized material transfer, thereby reducing manual operation, and can respectively carry out different modes of treatment on two different wastes, compared with the prior art, the invention has simpler use and strong functionality, effectively reduces the whole processing time, can be provided with the gas supply pipeline through the calcining protective shell, can protect the outer ring of the gas supply pipeline, is integrally arranged between the material mixing drum and the expansion matching groove through the heat conduction groove during material transmission, can transmit the heat generated by the gas supply pipeline to the interior of the material mixing drum and the expansion matching groove by utilizing the heat conduction groove, and is connected with and conveys natural gas through the outside of the gas supply pipeline, therefore, the material is calcined, so that the later-stage effect of the material is better, and the later-stage grinding machine is convenient to process.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus for cutting solid waste materials instead of fly ash according to the present invention;
FIG. 2 is a schematic rear view of a part of the structure of the apparatus for cutting solid waste materials instead of fly ash according to the present invention;
FIG. 3 is a schematic side view of a part of the structure of the apparatus for cutting solid waste materials instead of fly ash according to the present invention;
FIG. 4 is a schematic view of a part of a pre-treatment assembly of the apparatus for using stone cutting solid waste instead of fly ash according to the present invention;
FIG. 5 is a schematic front view of a portion of a pre-treatment assembly of the apparatus of the present invention using stone cutting solid waste instead of fly ash;
FIG. 6 is a schematic cross-sectional view taken along line A-A in FIG. 5 of the apparatus for cutting stone and utilizing solid waste to replace fly ash in accordance with the present invention;
FIG. 7 is a schematic view of the overall structure of a mixing mechanism of the apparatus of the present invention using stone cutting solid waste instead of fly ash;
FIG. 8 is a schematic top view of the mixing mechanism of the apparatus of the present invention using stone cutting solid waste instead of fly ash;
FIG. 9 is a schematic cross-sectional view taken along line B-B in FIG. 8 of the apparatus for cutting stone and replacing fly ash with solid waste according to the present invention;
FIG. 10 is a schematic view of another part of the pre-treatment assembly of the apparatus of the present invention using stone cutting solid waste instead of fly ash;
FIG. 11 is a schematic view of the inside of a part of the structure of the apparatus for cutting solid waste materials from stone instead of fly ash according to the present invention.
In the figure: 1. an equipment mounting plate; 2. a support pillar; 3. an annular mounting frame; 4. a mixing mechanism; 401. a motor mounting case; 402. a lateral butt-joint groove; 403. an expanded mating slot; 404. a material mixing drum; 405. a material receiving bin; 406. a heating rod; 407. a main drive rod; 408. a secondary transmission rod; 409. a first motor; 410. a first stirring blade; 411. a second stirring blade; 5. a pre-processing assembly; 501. a component mounting bracket; 5011. a gauze band; 5012. extruding the shaft; 5013. a first mounting post; 5014. a cloth belt transmission shaft; 5015. a second mounting post; 5016. a second motor; 502. a scrap storage bin; 5021. a third motor; 5022. crushing the rods; 5023. a limiting disc; 5024. processing the extension pipe; 5025. a transmission belt; 503. a component mounting post; 5031. a waste liquid transition groove; 5032. a waste liquid guide port; 6. a transfer component; 601. a component main board; 602. splicing the supporting rods; 603. a discharge through hole; 604. a material guide tube; 605. a cross butt-joint sleeve plate; 7. a side position mounting table; 8. a waste liquid storage tank; 9. a horizontal mill; 10. a baffle plate; 11. a grip; 12. splicing the fixed frames; 13. a limiting support rod; 14. inserting holes into the cloth belts; 15. calcining a protective shell; 16. a gas supply duct; 17. a heat conducting groove; 18. a gas head.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
As shown in fig. 1-11, an apparatus for using stone cutting solid waste to replace fly ash comprises an apparatus mounting plate 1, four corner supporting columns 2 are respectively arranged at the lower end of the apparatus mounting plate 1, a waste liquid storage tank 8 is arranged at the upper end of the apparatus mounting plate 1, a side mounting table 7 is fixedly arranged at one end of the side surface of the apparatus mounting plate 1, an annular mounting frame 3 is fixedly arranged between the two supporting columns 2 close to one side of the side mounting table 7, a motor mounting shell 401 is arranged inside the annular mounting frame 3, a splicing fixing frame 12 is fixedly arranged on the surface of one end of the apparatus mounting plate 1 close to the side mounting table 7, a transfer component 6 is arranged on the splicing fixing frame 12, a pretreatment component 5 is fixedly arranged inside the waste liquid storage tank 8 and on the upper surface of the side mounting table 7, the lower end of the transfer component 6 is arranged at one end of a mixing mechanism 4, a horizontal mill 9 is connected at the outlet of the mixing mechanism 4, the mixing mechanism 4 is fixedly provided with a calcining protective shell 15 at the periphery of the material mixing drum 404 and the expansion matching groove 403, an air supply pipeline 16 is fixedly arranged inside the calcining protective shell 15, the heat conduction groove 17 is integrally arranged on the inner wall of the material mixing drum 404, and a gas head 18 is fixedly arranged at the end part of the air supply pipeline 16 and in the heat conduction groove 17.
Through the technical scheme, the material grinding finished product is pulverized through the horizontal grinding machine 9, the waste liquid during filtering can be stored through the waste liquid storage tank 8, the two corresponding waste materials can be respectively treated through the pretreatment 5 assembly, multiple material transfer of personnel to different processing equipment can be avoided through the internal structure of the pretreatment assembly, the material transfer is high in integration, the material transfer is optimized, the manual operation is reduced, different modes of treatment can be respectively carried out on the two different waste materials, compared with the prior art, the material grinding device is simpler and strong in functionality when in use, the overall processing time is effectively shortened, the air supply pipeline 16 can be installed through the calcination protective shell 15, the outer ring of the air supply pipeline 16 can be protected, and the material grinding device is integrally arranged on the inner wall of the material stirring cylinder 404 through the heat conduction groove 17 during material transmission, the heat generated by the gas supply pipeline 16 can be transferred to the material mixing drum 404 and the expansion matching groove 403 by utilizing the heat conduction groove 17, so that the material is calcined, and the later-stage effect of the material is better, and the later-stage grinding machine can be conveniently processed.
In this embodiment, there is baffle 10 in the one side that side position mount table 7 was kept away from to waste liquid hold up tank 8 through hinged joint, and baffle 10 fixed surface installs handle 11, and the inside both sides of waste liquid hold up tank 8 are fixed mounting respectively has subassembly erection column 503, and fixed surface installs leftover bits bin 502 on side position mount table 7.
It should be noted that the transfer component 6 includes a component main board 601, one side of the component main board 601 close to the device mounting board 1 is respectively and fixedly provided with a cross-shaped butt-joint sleeve board 605, each cross-shaped butt-joint sleeve board 605 and the splice fixing frame 12 are spliced and fixed, a discharge through hole 603 is formed through the center of the board body of the component main board 601, material guide pipes 604 are fixedly arranged at the upper end and the lower end of the discharge through hole 603, the lower ends of the material guide pipes 604 are aligned with the receiving opening of the material receiving box 405, a splice support rod 602 is fixedly arranged at one side of the component main board 601 far from the cross-shaped butt-joint sleeve board 605, the lower end of the splice support rod 602 and the side butt-joint groove 402 are spliced and mounted, then, the waste materials after two pre-treatments are received and transferred to the mixing mechanism 4 by using the transfer component 6, thereby effectively avoiding the occurrence of external sputtering of the materials compared with the prior art in time, reducing the waste on the material and enabling the disassembly operation to be convenient for later cleaning operation, when the assembling and disassembling operation is carried out, the assembling and disassembling operation is realized by splicing and fixing each cross-shaped butt-joint sleeve plate 605 and the splicing fixing frame 12.
When specifically setting up, mixing mechanism 4 is including material receiver box 405, material receiver box 405 one side fixed mounting has motor installation shell 401, material receiver box 405 opposite side fixed mounting has material churn 404, material churn 404 upper end integration is provided with extension cooperation groove 403, extension cooperation groove 403 upper end one side fixed mounting has side position butt joint groove 402, side position butt joint groove 402 and concatenation bracing piece 602 position are aligned, the inside fixed mounting of motor installation shell 401 has first motor 409, first motor 409 output extends to in the material receiver box 405 and fixed mounting has main drive pole 407. Carry out the storage of material through material receiving box 405, start first motor 409 and drive final drive pole 407 afterwards and rotate, be provided with heating rod 406 through both sides when rotating and realize the heat treatment to the material to effectively avoid the material just accomplished after the preliminary treatment to have the problem of humidity, ensure later stage shaping effect, and cooperate the operation that first stirring vane 410 on the final drive pole 407 pole body carries out drying with higher speed and material transfer to the material.
It can be understood that in the present application, a main transmission rod 407 is provided through the center of the material receiving box 405 and the material mixing drum 404, the heating rods 406 are respectively and fixedly installed at the material receiving box 405 and at two sides of the main transmission rod 407, a first mixing blade 410 is integrally provided on a shaft of the main transmission rod 407, the expansion matching tank 403 and the material mixing drum 404 are intercommunicated and the inner wall is rotatably installed with a secondary transmission rod 408, a second mixing blade 411 is integrally provided on a shaft of the secondary transmission rod 408, the second mixing blade 411 and the first mixing blade 410 are engaged in a crossing manner, and the end of the material mixing drum 404 is communicated to the feeding port of the horizontal mill 9. When shifting to second stirring leaf 411 position, being provided with second stirring leaf 411 through time transfer line 408 pole body integration for carry out the cross engagement between second stirring leaf 411 and the first stirring leaf 410, thereby stir the material, compare this structure stirring more abundant with effective technique, effectively avoid appearing because of the insufficient problem that leads to the later stage caking of stirring.
In this embodiment, the preprocessing assembly 5 includes an assembly mounting frame 501, an assembly mounting post 503, the upper surfaces of the two ends of the assembly mounting frame 501 are respectively and fixedly mounted with a second mounting post 5015, a plurality of first mounting posts 5013 are respectively and fixedly mounted between the second mounting posts 5015 at the two ends and on the upper surface of the assembly mounting frame 501, each two corresponding first mounting posts 5013 are respectively and rotatably mounted with an extrusion shaft 5012, and each two corresponding second mounting posts 5015 are respectively and rotatably mounted with a cloth belt transmission shaft 5014. One of the cloth tape transmission shafts 5014 is driven to transmit through the second motor 5016, and then the yarn tapes 5011 are arranged on the outer side of each cloth tape transmission shaft 5014 through the cloth tape through-insertion holes 14, the limiting support rods 13 and the periphery of the outer side of each cloth tape transmission shaft 5014, so that the yarn tapes 5011 rotate around the waste liquid transition groove 5031.
The outer side of the second mounting post 5015 close to one side of the transit assembly 6 is fixedly provided with a second motor 5016, the second motor 5016 drives a corresponding cloth tape transmission shaft 5014 to be fixedly mounted, a waste liquid transition groove 5031 is fixedly mounted between the assembly mounting posts 503 on the two sides, waste liquid guide ports 5032 are integrally formed in two sides of one end of the waste liquid transition groove 5031, a limiting support rod 13 is fixedly mounted at the lower end of the waste liquid transition groove 5031 and located between the assembly mounting posts 503 on the two sides, and a cloth tape insertion hole 14 is formed in one side of the device mounting plate 1 in a penetrating mode. Subsequently, while the gauze band 5011 rotates, the mountain flour slurry above the gauze band 5011 is displaced, and the extrusion shafts 5012 are rotatably installed between every two corresponding first installation columns 5013, so that the mountain flour slurry can be extruded, and during the extrusion, moisture can be extruded outwards through the gauze band 5011 and transferred to the waste liquid transition groove 5031, and after the extrusion is completed for several times, the mountain flour slurry is transferred to the transit assembly 6 by using the arrangement of one side of the gauze band 5011 at the upper end of the discharge through hole 603.
When the device is specifically arranged, a gauze band 5011 is arranged on one side of a gauze band 5011 at the upper end of a discharge through hole 603, a broken rod 5022 is arranged in the leftover material storage box 502 in a hollow and rotary mode, a limit disc 5023 is arranged at the transmission end of the broken rod 5022, the limit disc 5023 is in transmission connection with the output end of a third motor 5021 through a transmission belt 5025, the third motor 5021 is fixedly arranged on one side of the upper surface of a side mounting platform 7, one end of a processing extension pipe 5024 is fixedly arranged on the leftover material storage box 502, the other end of the processing extension pipe 5024 is arranged at the upper end of the discharge through hole 603, the third motor 5021 is in transmission connection with the limit disc 5023 through the transmission belt 5025 to drive the broken rod 5022 to rotate in a power mode, then leftover materials are placed in the leftover material storage box 502, and then the other end of the processing extension pipe 5024 is arranged at the upper end of the discharge through hole 603, after the crushing is finished, the leftover materials are crushed and then transferred to a transfer assembly 6.
Meanwhile, the invention also discloses a using method of equipment for replacing fly ash with stone cutting solid waste, which comprises the following operation steps:
s1, firstly, placing the two wastes in a pretreatment assembly 5, wherein the pretreatment assembly 5 treats the two corresponding wastes respectively, stone powder slurry is placed on the gauze band 5011, and leftover materials are placed in the leftover material storage box 502;
s2, respectively starting a second motor 5016 and a third motor 5021, wherein the second motor 5016 drives one of the cloth tape transmission shafts 5014 to perform transmission, and then the outer sides of the cloth tape through holes 14, the limit support rods 13 and each cloth tape transmission shaft 5014 are provided with a yarn tape 5011 in a circle, so that the yarn tape 5011 rotates around the waste liquid transition groove 5031;
s3, displacing the stone powder slurry above the gauze band 5011 while rotating the gauze band 5011, and rotatably installing a squeezing shaft 5012 between every two corresponding first installation columns 5013 so as to squeeze the stone powder slurry, wherein during squeezing, the gauze band 5011 can squeeze water outwards and transfer the water to the waste liquid transition groove 5031, and after finishing squeezing for a plurality of times, one side of the gauze band 5011 is arranged at the upper end of the discharge through hole 603, so that the finished stone powder slurry is transferred to the transit assembly 6;
s4, the third motor 5021 is in transmission connection with the limiting disc 5023 through the transmission belt 5025, the crushing rod 5022 is driven to rotate in a power mode, leftover materials are placed inside the leftover material storage box 502, the other end of the processing extension pipe 5024 is arranged at the upper end of the discharging through hole 603, the leftover materials are crushed after crushing is completed, and then the leftover materials are transferred to the transfer assembly 6;
s5, receiving the two pretreated wastes by using the transfer assembly 6, transferring the wastes into the mixing mechanism 4, and splicing and fixing the wastes by using each cross butt joint sleeve plate 605 and the splicing and fixing frame 12 during disassembly so as to realize the loading and unloading operation;
s6, transferring the pretreated materials into the mixing mechanism 4, storing the materials through the material receiving box 405, starting the first motor 409 to drive the main transmission rod 407 to rotate, heating the materials through the heating rods 406 arranged on two sides during rotation, and performing accelerated drying and material transfer operations on the materials by matching with the first stirring blades 410 on the rod body of the main transmission rod 407;
s7, when the materials are transferred to the position of the second stirring blade 411, the second stirring blade 411 is integrally arranged on the rod body of the secondary transmission rod 408, so that the second stirring blade 411 and the first stirring blade 410 are meshed in a crossed mode, the materials are stirred, the gas supply pipeline 16 is used for connecting external gas, then the gas head 18 is matched for heating and calcining, the gas head 18 is used for being arranged in the heat conduction groove 17 during calcining, heat transfer is accelerated, and the finished materials are uniformly transferred to the horizontal grinding machine 9 for uniform grinding operation, so that the process of replacing fly ash with stone cutting solid waste materials is completed.
It should be noted that the specific model specification of the horizontal mill 9 is WSM-0.5L;
the specific model specification of the first motor 409, the second motor 5016 and the third motor 5021 is 2TK3GN-AW2U + TMP-1;
the specific model specification of the heating rod 406 is HTSB.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. Utilize solid waste material of stone material cutting to replace equipment that fly ash used, including equipment fixing panel (1), equipment fixing panel (1) lower extreme four corners department support column (2) respectively, waste liquid hold up tank (8) have been seted up to equipment fixing panel (1) upper end, equipment fixing panel (1) side one end fixed mounting has side position mount table (7), is close to two of side position mount table (7) one side fixed mounting has annular mounting bracket (3), its characterized in that between support column (2): annular mounting bracket (3) internally mounted has motor installation shell (401), one end fixed surface that equipment fixing panel (1) is close to side position mount table (7) installs concatenation mount (12), concatenation mount (12) are installed transfer subassembly (6), fixed surface installs preliminary treatment subassembly (5) on waste liquid hold up (8) inside and side position mount table (7), the one end at mixing mechanism (4) is installed to transfer subassembly (6) lower extreme, mixing mechanism (4) exit is connected with horizontal mill (9), mixing mechanism (4) just are located material churn (404) and extension cooperation groove (403) periphery fixed mounting and are calcined protective housing (15), calcine protective housing (15) inside fixed mounting have gas supply line (16), heat conduction groove (17) integration sets up at material churn (404) inner wall, and a gas head (18) is fixedly arranged at the end part of the gas supply pipeline (16) and positioned in the heat conducting groove (17).
2. The apparatus as claimed in claim 1, wherein the apparatus comprises a cutting device for cutting stone and solid waste material instead of fly ash: waste liquid hold up tank (8) keep away from one side of side position mount table (7) and have baffle (10) through the hinge mounting, baffle (10) fixed surface installs handle (11), waste liquid hold up tank (8) inside both sides respectively fixed mounting have subassembly erection column (503), fixed surface installs leftover bits bin (502) on side position mount table (7).
3. The apparatus as claimed in claim 1, wherein the apparatus comprises a cutting device for cutting stone and solid waste material instead of fly ash: the transfer assembly (6) comprises an assembly main board (601), wherein one side, close to the equipment mounting plate (1), of the assembly main board (601) is respectively and fixedly provided with a cross butt joint sleeve plate (605), each cross butt joint sleeve plate (605) and a splicing fixing frame (12) are spliced and fixed, and the center of a board body of the assembly main board (601) is provided with a discharging through hole (603) in a penetrating mode.
4. The apparatus as claimed in claim 3, wherein the apparatus comprises a cutting device for cutting stone and solid waste instead of fly ash: a material guide pipe (604) is fixedly installed at the upper end and the lower end of the discharge through hole (603), the lower end of the material guide pipe (604) is aligned with a receiving opening of the material receiving box (405), a splicing support rod (602) is fixedly installed on one side, away from the cross-shaped butt joint sleeve plate (605), of the assembly main board (601), and the lower end and the side position of the splicing support rod (602) are spliced and installed in the butt joint groove (402).
5. The apparatus as claimed in claim 1, wherein the apparatus comprises a cutting device for cutting stone and solid waste material instead of fly ash: mixing mechanism (4) including material receiver box (405), material receiver box (405) one side fixed mounting has motor installation shell (401), material receiver box (405) opposite side fixed mounting has material churn (404), the integration is provided with extension cooperation groove (403) in material churn (404) upper end, extension cooperation groove (403) upper end one side fixed mounting has side position butt joint groove (402), side position butt joint groove (402) and concatenation bracing piece (602) position are aligned, the inside fixed mounting of motor installation shell (401) has first motor (409), first motor (409) output extends to in material receiver box (405) and fixed mounting has final drive pole (407).
6. The apparatus as claimed in claim 5, wherein the apparatus comprises a support member for supporting the stone cutting waste instead of fly ash, and the apparatus comprises: the material mixing device is characterized in that a main transmission rod (407) penetrates through the centers of the material receiving box (405) and the material mixing drum (404), heating rods (406) are fixedly mounted on the two sides of the main transmission rod (407) of the material receiving box (405) respectively, a first mixing blade (410) is integrally arranged on a rod body of the main transmission rod (407), an expansion matching groove (403) and the material mixing drum (404) are communicated with each other, a secondary transmission rod (408) is rotatably mounted on the inner wall of the expansion matching groove, a second mixing blade (411) is integrally arranged on a rod body of the secondary transmission rod (408), the second mixing blade (411) and the first mixing blade (410) are in cross engagement, and the end of the material mixing drum (404) is communicated with a feeding port of the horizontal grinding machine (9).
7. The apparatus as claimed in claim 2, wherein the apparatus comprises a cutting device for cutting stone and solid waste material instead of fly ash: pretreatment assembly (5) is including assembly mounting bracket (501), subassembly erection column (503), there are second erection column (5015), both ends on assembly mounting bracket (501) both ends upper surface fixed mounting respectively, just be located assembly mounting bracket (501) upper surface difference fixed mounting between second erection column (5015) and have a plurality of first erection column (5013), per two correspond all rotate between first erection column (5013) and install extrusion axle (5012), per two correspond rotate between second erection column (5015) and install strap transmission shaft (5014).
8. The apparatus as claimed in claim 7, wherein the apparatus comprises a support member for supporting the stone cutting waste instead of fly ash, and the apparatus comprises: be close to transfer subassembly (6) one side second erection column (5015) outside fixed mounting has second motor (5016), second motor (5016) drive and correspond strap transmission shaft (5014) fixed mounting, both sides fixed mounting has waste liquid to cross aqueduct (5031) between subassembly erection column (503), waste liquid crosses aqueduct (5031) one end both sides integration and is provided with waste liquid guide mouth (5032), waste liquid crosses aqueduct (5031) lower extreme and is located fixed mounting between both sides subassembly erection column (503) and has spacing bracing piece (13), equipment mounting panel (1) one side plate runs through and has seted up strap and wear jack (14).
9. The apparatus as claimed in claim 8, wherein the apparatus comprises a cutting device for cutting stone and solid waste material instead of fly ash: strap interlude hole (14), spacing bracing piece (13) and every strap transmission shaft (5014) outside a week is provided with gauze strap (5011), gauze strap (5011) one side sets up in exit slot (603) upper end, inside cavity and rotation of leftover bits bin (502) install broken stick (5022), broken stick (5022) transmission end is provided with spacing dish (5023), spacing dish (5023) are connected through drive belt (5025) and third motor (5021) output transmission, third motor (5021) fixed mounting is in side position mount table (7) upper surface one side, leftover bits bin (502) fixed mounting has the one end of handling extension pipe (5024), it sets up in exit slot (603) upper end to handle extension pipe (5024) the other end.
10. The use method of the equipment for replacing fly ash by using the stone cutting solid waste material as claimed in any one of claims 1 to 9, is characterized in that: the method comprises the following operation steps:
s1, firstly, placing the two wastes in a pretreatment assembly (5), wherein the pretreatment assembly (5) respectively treats the two corresponding wastes, stone powder slurry is placed on a gauze belt (5011), and leftover materials are placed in a leftover material storage box (502);
s2, respectively starting a second motor (5016) and a third motor (5021), wherein the second motor (5016) drives one of the cloth tape transmission shafts (5014) to transmit, and then the outer sides of the cloth tape through holes (14), the limiting support rods (13) and each cloth tape transmission shaft (5014) are provided with a gauze tape (5011) in a circle, so that the gauze tapes (5011) rotate around the waste liquid transition groove (5031);
s3, displacing the stone powder slurry above the gauze band (5011) while rotating the gauze band (5011), and rotatably installing an extrusion shaft (5012) between every two corresponding first installation columns (5013) so as to extrude the stone powder slurry, wherein during the extrusion, the gauze band (5011) can extrude water outwards and transfer the water to a waste liquid transition groove (5031), and after the extrusion is completed for several times, one side of the gauze band (5011) is arranged at the upper end of a discharge through hole (603), so that the finished stone powder slurry is transferred to a transfer assembly (6);
s4, the third motor (5021) is in transmission connection with the limiting disc (5023) through a transmission belt (5025), the crushing rod (5022) is driven to rotate in a power mode, leftover materials are placed inside the leftover material storage box (502), the other end of the processing extension pipe (5024) is arranged at the upper end of the discharging through hole (603), the broken leftover materials are crushed, and then the broken leftover materials are transferred to the transfer assembly (6);
s5, receiving the two pretreated wastes by using the transfer assembly (6), transferring the wastes into the mixing mechanism (4), and splicing and fixing the wastes by using each cross butt-joint sleeve plate (605) and the splicing and fixing frame (12) during disassembly so as to realize loading and unloading operation;
s6, completing the transfer of the pretreated materials into a mixing mechanism (4), storing the materials through a material receiving box (405), then starting a first motor (409) to drive a main transmission rod (407) to rotate, realizing the heating treatment of the materials through heating rods (406) arranged on two sides during the rotation, and performing the operations of accelerated drying and material transfer on the materials by matching with a first stirring blade (410) on the rod body of the main transmission rod (407);
s7, when the materials are transferred to the position of a second stirring blade (411), the second stirring blade (411) is integrally arranged on the rod body of a secondary transmission rod (408), so that the second stirring blade (411) and the first stirring blade (410) are meshed in a crossed mode, the materials are stirred, an air supply pipeline (16) is used for connecting external fuel gas, then a fuel gas head (18) is matched for heating and calcining, the fuel gas head (18) is arranged in a heat conduction groove (17) during calcining to accelerate heat transfer, and then the finished materials are uniformly transferred to a horizontal grinding machine (9) to be uniformly ground into finished products, and therefore the process of replacing fly ash with stone cutting solid waste materials is completed.
CN202110890444.7A 2021-08-04 2021-08-04 Equipment and method for replacing fly ash with stone cutting solid waste Active CN113953966B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3933316A (en) * 1974-03-21 1976-01-20 Resource Products, Inc. Mill for comminuting ore material
CN111111821A (en) * 2020-02-11 2020-05-08 福建惠安新然石材有限公司 Stone waste processing equipment
CN211099267U (en) * 2019-09-25 2020-07-28 深圳市华星建设工程有限公司 Building grit is smashed and is mixed all-in-one
CN211660164U (en) * 2019-10-21 2020-10-13 钟东春 Give birth to bright rubbish preprocessing device
CN112974469A (en) * 2021-02-04 2021-06-18 中兴惠和(山东)环保科技有限公司 Resourceful treatment process for saw mud

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3933316A (en) * 1974-03-21 1976-01-20 Resource Products, Inc. Mill for comminuting ore material
CN211099267U (en) * 2019-09-25 2020-07-28 深圳市华星建设工程有限公司 Building grit is smashed and is mixed all-in-one
CN211660164U (en) * 2019-10-21 2020-10-13 钟东春 Give birth to bright rubbish preprocessing device
CN111111821A (en) * 2020-02-11 2020-05-08 福建惠安新然石材有限公司 Stone waste processing equipment
CN112974469A (en) * 2021-02-04 2021-06-18 中兴惠和(山东)环保科技有限公司 Resourceful treatment process for saw mud

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