CN113953924A - Production device and process for pipe joint with built-in copper pipe fitting - Google Patents
Production device and process for pipe joint with built-in copper pipe fitting Download PDFInfo
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- CN113953924A CN113953924A CN202111281044.2A CN202111281044A CN113953924A CN 113953924 A CN113953924 A CN 113953924A CN 202111281044 A CN202111281044 A CN 202111281044A CN 113953924 A CN113953924 A CN 113953924A
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- pipe joint
- bolted
- built
- rod
- pipe
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 26
- 239000010949 copper Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 3
- 238000005498 polishing Methods 0.000 claims description 35
- 230000005389 magnetism Effects 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/007—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for end faces of tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a pipe joint production device with a built-in copper pipe fitting and a process, belongs to the technical field of hardware production, and solves the problem that the production efficiency is low because only one end of a single pipe joint can be polished when the pipe joint is machined by some conventional production devices. The pipe joint production device and process with the built-in copper pipe fitting comprise a shell, a box body, a sealing door, an upper plate, a lower plate, a first motor, an adjusting mechanism and a sliding mechanism, wherein a collecting box is arranged below an inner cavity of the shell, a plurality of electromagnets are fixedly arranged at the bottom of the inner cavity of the shell, and a transverse screw rod is arranged above the inner part of the box body. The pipe joint grinding device can clamp and fix a plurality of pipe joints and drive the pipe joints to move forward to simultaneously grind and process two ends of the pipe joints, so that the working time is saved, the production efficiency is improved, and in the production and processing process, the device can also adsorb and collect scraps, so that the cleaning is convenient, and the metal scraps can also be recycled.
Description
Technical Field
The invention belongs to the technical field of hardware production, and relates to a production device and a production process, in particular to a production device and a production process for a pipe joint with a built-in copper pipe fitting.
Background
The copper tube is also called copper tube. One type of non-ferrous metal pipe is a pressed and drawn seamless pipe. The copper pipe has the characteristics of good electrical conductivity and thermal conductivity, so the copper pipe is usually built in some equipment and used for conveying a heat conducting or radiating medium to play a role in radiating or transferring heat, the pipe joint is a hardware used for connecting two copper pipes, the production process flow of the pipe joint comprises rolling, extruding, drawing, forging, tapping, polishing, painting and the like, wherein the polishing is used for removing burrs, so that two ends of the pipe joint are smoother.
But the apparatus for producing on the market at present is when polishing the burring to the coupling, mostly adopt artifical handheld or anchor clamps centre gripping to polish, once can only polish the one end of single coupling, when polishing the other end, need take off the connector and rotate, polish the other end again, the operating time has been wasted, and lead to production efficiency low, the piece that produces of polishing also can't be effectively collected, not only bring inconvenience for the clearance, but also cause the waste of material.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a pipe joint production device with a built-in copper pipe fitting, which can clamp and fix a plurality of pipe joints and simultaneously polish two ends of the pipe joints, so that the production efficiency is improved.
The purpose of the invention can be realized by the following technical scheme:
a pipe joint production device with a built-in copper pipe fitting comprises a shell, a box body, a sealing door, an upper plate, a lower plate, a first motor, an adjusting mechanism and a sliding mechanism, wherein a collecting box is arranged below an inner cavity of the shell, a plurality of electromagnets are fixedly arranged at the bottom of the inner cavity of the shell, a transverse screw rod is arranged above the inner part of the box body, two ends of the transverse screw rod are respectively connected with the inner walls of the box body at two sides in a rotating manner, a second motor is fixedly arranged at one side of the inner part of the box body, an output shaft of the second motor is connected with the transverse screw rod through a belt in a transmission manner, a moving block is connected to the surface of the transverse screw rod in a threaded manner, a fixed rod is bolted to the top of the moving block, the top end of the fixed rod is bolted to the lower plate, a plurality of groups of first clamping pieces are fixedly arranged at the top of the lower plate, a plurality of thread sleeves are arranged on the surface of the upper plate in a penetrating manner, and vertical screw rods are connected to the inner walls of the thread sleeves, the bottom end of the vertical screw rod is rotatably connected with a second clamping piece, clamping grooves are formed in the surfaces of the first clamping piece and the second clamping piece on the opposite sides, and a knob is fixedly arranged at the top end of the vertical screw rod.
The adjusting mechanism comprises two groups of supporting plates, hydraulic rods and a movable plate, the supporting plates are respectively bolted to the front side and the rear side of the shell, the hydraulic rods are fixedly arranged at the tops of the supporting plates, the movable plate is in bolted connection with output shafts of the hydraulic rods, the first motor is in bolted connection with the tops of the movable plates, and the bottom of the supporting plates is in bolted connection with supporting rods.
By adopting the structure, the movable plate, the first motor and the polishing disc can be driven to move by opening the hydraulic rod, so that the aim of adjusting the position of the polishing disc is fulfilled.
Four corners of the bottom of the moving plate are bolted with first supporting wheels, and the first supporting wheels are in rolling connection with the surface of the top of the shell.
With the adoption of the structure, the first supporting wheel can bear all gravity of the movable plate, the first motor and the polishing disc, and the output shaft of the hydraulic rod is prevented from being bent.
The sliding mechanism comprises a sliding rod, a sliding sleeve and a connecting rod, two ends of the sliding rod are bolted to the inner walls of the box bodies on two sides respectively, the inner wall of the sliding sleeve is in sliding connection with the surface of the sliding rod, the connecting rod is in bolted connection with the top of the sliding sleeve, and the top end of the connecting rod is in bolted connection with the bottom of the moving block.
By adopting the structure, the moving block can drive the sliding sleeve to move left and right, so that the moving block is prevented from rotating along with the transverse screw.
The length of the sliding rod is the same as that of the transverse screw rod, and the sliding rod and the sliding sleeve are made of wear-resistant steel.
By adopting the design, the sliding rod and the sliding sleeve made of wear-resistant steel have longer service life.
The left side and the right side of the top of the shell are bolted with support frames, and the lower part of the inner side of each support frame is bolted with a fan.
By adopting the structure, the airflow generated by the fan can enable most of fragments to move downwards, so that the effect of centralized collection is realized.
The left side and the right side of the top of the second clamping piece are respectively bolted with a movable rod, and the movable rods penetrate through the upper plate and are in sliding connection with the inner wall of the penetrating position of the upper plate.
By adopting the structure, the second clamping piece can only move up and down, so that the phenomenon that the second clamping piece spins along with the rotation of the vertical screw rod is avoided.
And the left side and the right side of the bottom of the inner cavity of the shell are respectively bolted with a second supporting wheel, and the second supporting wheels are in rolling connection with the surface of the bottom of the collecting box.
The structure more than adopting for carry out the auxiliary stay to the collecting box, conveniently take out the collecting box.
The quantity of second supporting wheel is a plurality of and from the past to back equidistant distribution, the top of second supporting wheel and the top of electro-magnet are parallel and level each other.
By adopting the design, the top of the second supporting wheel is at a proper height, and the electromagnet and the second supporting wheel are both contacted with the bottom of the collecting box.
A production process of a pipe joint production device with a built-in copper pipe fitting comprises the following steps:
step A: in the production process, the pipe joint is taken up to enable six edges of the pipe joint to align to the clamping groove of the first clamping piece, then the vertical screw rod is rotated through the knob, the vertical screw rod drives the second clamping piece to move downwards, the tops of the six edges enter the clamping groove of the second clamping piece, and the first clamping piece and the second clamping piece clamp and fix the pipe joint and can fix a plurality of pipe joints;
and B: simultaneously starting a first motor and a second motor, driving a transverse screw rod to rotate by the second motor, driving a lower plate and the lower plate to move by a moving block through a fixed rod so as to drive a clamping piece and a pipe joint to move together, simultaneously starting a hydraulic rod to adjust the position of a polishing disc, then enabling two ends of the pipe joint to pass through the polishing discs on the front side and the rear side, and simultaneously polishing and deburring the two ends of the pipe joint by the polishing discs on the two sides;
and C: in the process of polishing and deburring, a fan is started, downward airflow is generated by the fan, most of scraps produced by polishing move downwards, the scraps fall into a collecting box to be collected, an electromagnet is started, the collecting box is fixed by magnetism generated by the electromagnet, the magnetism is transferred to the collecting box, the collecting box adsorbs the scraps through the magnetism, and the scraps are prevented from floating everywhere;
step D: and after the polishing and deburring are finished, the pipe joint moves to the upper part of the right box body, the pipe joint which is finished in production and processing is taken down, and the pipe joint to be produced and processed is replaced to perform operation.
Compared with the prior art, the production device and the process for the pipe joint with the built-in copper pipe fitting have the following advantages:
1. the pipe joint grinding device can clamp and fix a plurality of pipe joints and drive the pipe joints to move forward to simultaneously grind and process two ends of the pipe joints, so that the working time is saved, the production efficiency is improved, in the production and processing process, the device can adsorb and collect scraps, the cleaning is convenient, the metal scraps can be recycled, the waste of raw materials is reduced, and the problem that the production efficiency is low because only one end of a single pipe joint can be ground when the pipe joints are processed by some conventional production devices is solved.
2. Through the setting of backup pad, hydraulic stem and movable plate, open the hydraulic stem and make its output shaft extension or shrink, alright drive the movable plate and move, the movable plate can drive first motor and make a stone motion to the realization is adjusted the effect to the position of first motor and make a stone.
3. Through slide bar, sliding sleeve and connecting rod, the movable block can drive the sliding sleeve at the surface motion of slide bar in the motion process to avoid the movable block to follow the rotation of horizontal screw rod and the phenomenon of spin appears.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic illustration of the present invention in operation.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a schematic perspective view of a first clip piece and a second clip piece according to the present invention.
Fig. 5 is a schematic view of a partial structure of the present invention.
Fig. 6 is a schematic right sectional view of the housing of the present invention.
In the figure, 1, a housing; 2. a box body; 3. a closing door; 4. an upper plate; 5. a lower plate; 6. a first motor; 7. grinding disc; 8. an adjustment mechanism; 81. a support plate; 82. a hydraulic lever; 83. moving the plate; 9. a collection box; 10. an electromagnet; 11. a transverse screw; 12. a second motor; 13. a moving block; 14. fixing the rod; 15. a sliding mechanism; 151. a slide bar; 152. a sliding sleeve; 153. a connecting rod; 16. a first clip member; 17. a threaded sleeve; 18. a vertical screw; 19. a knob; 20. a second clip member; 21. a card slot; 22. a movable rod; 23. a support frame; 24. a fan; 25. a support bar; 26. a first support wheel; 27. a second support wheel.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-6, the pipe joint production device with the built-in copper pipe fitting comprises a shell 1, a box body 2, a closing door 3, an upper plate 4, a lower plate 5, a first motor 6, an adjusting mechanism 8 and a sliding mechanism 15, wherein a polishing disc 7 is fixed with an output shaft of the first motor 6, two groups of polishing discs 7 and the first motor 6 are arranged, a collecting box 9 is arranged below an inner cavity of the shell 1, the collecting box 9 is made of steel materials so that the electromagnets 10 can transmit magnetism, a plurality of electromagnets 10 are fixedly arranged at the bottom of the inner cavity of the shell 1, a transverse screw 11 is arranged above the inner part of the box 2, two ends of the transverse screw 11 are respectively and rotatably connected with the inner walls of the box bodies 2 at two sides, a second motor 12 is fixedly arranged at one side of the inner part of the box body 2, an output shaft of the second motor 12 is in transmission connection with the transverse screw 11 through a belt, a moving block 13 is in threaded connection with the surface of the transverse screw 11, the top of the moving block 13 is bolted with a fixed rod 14, the top end of the fixed rod 14 is bolted with the lower plate 5, the upper plate 4 and the lower plate 5 are fixed with each other, the top of the lower plate 5 is fixedly provided with a plurality of groups of first clamping pieces 16, the surface of the upper plate 4 is provided with a plurality of thread sleeves 17 in a penetrating way, the inner wall of each thread sleeve 17 is connected with a vertical screw 18, the bottom end of each vertical screw 18 is rotatably connected with a second clamping piece 20, the number of the second clamping pieces 20 is the same as that of the first clamping pieces 16 and corresponds to that of the first clamping pieces 16 one by one, the surfaces of the first clamping pieces 16 and the second clamping pieces 20 are provided with clamping grooves 21, and the top end of each vertical screw 18 is fixedly provided with a knob 19. Not only conveniently clear up, also can carry out recycle to metal piece in addition, reduce the waste of raw and other materials, solved some current apparatus for producing and add man-hour to the coupling, only can polish the one end of single coupling, lead to the problem that production efficiency is low.
The adjusting mechanism 8 comprises two groups of supporting plates 81, hydraulic rods 82 and a moving plate 83, the supporting plates 81 are respectively bolted on the front side and the rear side of the housing 1, the hydraulic rods 82 are fixedly arranged on the top of the supporting plates 81, the moving plate 83 is bolted with an output shaft of the hydraulic rods 82, the first motor 6 is bolted on the top of the moving plate 83, the bottom of the supporting plates 81 is bolted with a supporting rod 25, the moving plate 83 is in an L-shaped arrangement, the inclination angle of the supporting rod 25 is 30-45 degrees, in the embodiment, the hydraulic rods 82 are opened through the arrangement of the supporting plates 81, the hydraulic rods 82 and the moving plate 83, the output shaft of the hydraulic rods 82 is extended or contracted, the moving plate 83 can be driven to move, the moving plate 83 can drive the first motor 6 and the polishing disk 7 to move, the effect of adjusting the positions of the first motor 6 and the polishing disk 7 is achieved, and the supporting rods 25 play a role of auxiliary supporting.
All bolted connection have first supporting wheel 26 in the four corners of movable plate 83 bottom, first supporting wheel 26 and the surperficial roll connection at casing 1 top, in this embodiment, through the setting of first supporting wheel 26, movable plate 83 can drive first supporting wheel 26 at the surperficial motion of casing 1 in the motion process, first supporting wheel 26 can support movable plate 83, play the effect of undertaking the gravity, avoid movable plate 83, the whole gravity of first motor 6 and polishing dish 7 all to be used in the output shaft of hydraulic stem 82, and lead to the output shaft bending of hydraulic stem 82.
The sliding mechanism 15 comprises a sliding rod 151, a sliding sleeve 152 and a connecting rod 153, two ends of the sliding rod 151 are bolted with the inner walls of the box bodies 2 on two sides respectively, the inner wall of the sliding sleeve 152 is connected with the surface of the sliding rod 151 in a sliding manner, the connecting rod 153 is bolted at the top of the sliding sleeve 152, and the top end of the connecting rod 153 is bolted with the bottom of the moving block 13.
The length of the sliding rod 151 is the same as that of the transverse screw 11, and the sliding rod 151 and the sliding sleeve 152 are both made of wear-resistant steel, in this embodiment, because the sliding sleeve 152 often rubs against the sliding rod 151, the sliding rod 151 and the sliding sleeve 152 are both made of wear-resistant steel, so that the service lives of the sliding rod 151 and the sliding sleeve 152 can be effectively prolonged.
The left and right sides at 1 top of casing all bolted connection has support frame 23, and support frame 23 is the setting of door type, and the below bolted connection of support frame 23 inboard has fan 24, and in this embodiment, through the setting of support frame 23 and fan 24, support frame 23 is used for fixing fan 24, and fan 24 produces decurrent air current, and it can make the in-process of polishing produce most piece downstream to reach the purpose of concentrating the collection.
The left and right sides at second fastener 20 top all bolted connection has movable rod 22, movable rod 22 runs through upper plate 4 and rather than the inner wall sliding connection who runs through the department, the length of movable rod 22 is the same with vertical screw 18's length, in this embodiment, through the setting of movable rod 22, the in-process of moving from top to bottom at second fastener 20 can drive movable rod 22 and move together, movable rod 22 makes second fastener 20 only can move in vertical direction, thereby avoid second fastener 20 to follow vertical screw 18 and rotate together.
The second supporting wheels 27 are bolted to the left side and the right side of the bottom of the inner cavity of the shell 1, the second supporting wheels 27 are in rolling connection with the surface of the bottom of the collecting box 9, in the embodiment, the collecting box 9 is supported in an auxiliary mode through the arrangement of the second supporting wheels 27, and when the electromagnet 10 stops operating, the collecting box 9 can be pulled to move on the surface of the second supporting wheels 27, so that the collecting box 9 can be taken out conveniently.
The quantity of second supporting wheel 27 is a plurality of and from the front to back equidistant distribution, and the top of second supporting wheel 27 and the top of electro-magnet 10 are parallel and level each other, in this embodiment, if the top of second supporting wheel 27 is higher than electro-magnet 10, then can cause electro-magnet 10 and collecting box 9 to be unable to contact to influence electro-magnet 10 and collecting box 9 appeal, if second supporting wheel 27 is less than electro-magnet 10, then can cause second supporting wheel 27 to be unable and collecting box 9's bottom contact, can not play the effect of auxiliary stay.
A production process of a pipe joint production device with a built-in copper pipe fitting comprises the following steps:
step A: in the production process, the pipe joint is taken up to enable six edges of the pipe joint to align to the clamping groove 21 of the first clamping piece 16, then the vertical screw 18 is rotated through the knob 19, the vertical screw 18 drives the second clamping piece 20 to move downwards, the tops of the six edges enter the clamping groove 21 of the second clamping piece 20, and the first clamping piece 16 and the second clamping piece 20 clamp and fix the pipe joint and can fix a plurality of pipe joints;
and B: simultaneously starting a first motor 6 and a second motor 12, driving a transverse screw rod 11 to rotate by the second motor 12, driving a lower plate 5 and the lower plate 5 to move by a moving block 13 through a fixed rod 14, driving a clamping piece and a pipe joint to move together, simultaneously starting a hydraulic rod 82 to adjust the position of a polishing disc 7, enabling two ends of the pipe joint to pass through the polishing discs 7 on the front side and the rear side, and simultaneously polishing and deburring the two ends of the pipe joint by the polishing discs 7 on the two sides;
and C: in the process of polishing and deburring, the fan 24 is started, downward airflow is generated by the fan to enable most of the chips generated by polishing to move downwards, the chips fall into the collecting box 9 to be collected, the electromagnet 10 is started, the collecting box 9 is fixed by magnetism generated by the electromagnet 10, the magnetism is transmitted to the collecting box 9, the chips are adsorbed by the collecting box 9 through the magnetism, and the chips are prevented from floating around;
step D: after the polishing and deburring are finished, the pipe joint moves to the upper part of the right box body 2, the pipe joint which is finished in production and processing is taken down, and the pipe joint to be produced and processed is replaced to perform operation.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. A pipe joint production device with a built-in copper pipe fitting comprises a shell (1), a box body (2), a sealing door (3), an upper plate (4), a lower plate (5), a first motor (6), an adjusting mechanism (8) and a sliding mechanism (15), and is characterized in that a collecting box (9) is arranged below an inner cavity of the shell (1), a plurality of electromagnets (10) are fixedly arranged at the bottom of the inner cavity of the shell (1), a transverse screw (11) is arranged above the inner part of the box body (2), two ends of the transverse screw (11) are respectively rotatably connected with the inner walls of the box bodies (2) at two sides, a second motor (12) is fixedly arranged at one side of the inner part of the box body (2), an output shaft of the second motor (12) is connected with the transverse screw (11) through a belt in a transmission manner, and a moving block (13) is in threaded connection with the surface of the transverse screw (11), the top of the moving block (13) is bolted with a fixing rod (14), the top of the fixing rod (14) is bolted with a lower plate (5), a plurality of groups of first clamping pieces (16) are fixedly arranged at the top of the lower plate (5), a plurality of thread sleeves (17) are arranged on the surface of the upper plate (4) in a penetrating mode, vertical screw rods (18) are connected to the inner walls of the thread sleeves (17) in a threaded mode, second clamping pieces (20) are rotatably connected to the bottom ends of the vertical screw rods (18), clamping grooves (21) are formed in the surfaces of the opposite sides of the first clamping pieces (16) and the second clamping pieces (20), and knobs (19) are fixedly arranged at the top ends of the vertical screw rods (18).
2. The pipe joint production device with the built-in copper pipe fitting as claimed in claim 1, wherein the adjusting mechanism (8) comprises two groups of support plates (81), two groups of hydraulic rods (82) and a moving plate (83), the support plates (81) are respectively bolted on the front side and the rear side of the shell (1), the hydraulic rods (82) are fixedly arranged on the top of the support plates (81), the moving plate (83) is bolted with the output shaft of the hydraulic rods (82), the first motor (6) is bolted on the top of the moving plate (83), and the support rods (25) are bolted on the bottom of the support plates (81).
3. The apparatus for producing a pipe joint with built-in copper pipe as claimed in claim 2, wherein the moving plate (83) is bolted with first supporting wheels (26) at four corners of the bottom thereof, and the first supporting wheels (26) are in rolling connection with the surface of the top of the housing (1).
4. The production device for the pipe joint with the built-in copper pipe as claimed in claim 1, wherein the sliding mechanism (15) comprises a sliding rod (151), a sliding sleeve (152) and a connecting rod (153), two ends of the sliding rod (151) are bolted with the inner walls of the two side boxes (2), the inner wall of the sliding sleeve (152) is slidably connected with the surface of the sliding rod (151), the connecting rod (153) is bolted on the top of the sliding sleeve (152), and the top end of the connecting rod (153) is bolted with the bottom of the moving block (13).
5. The production device for the pipe joint with built-in copper pipe as claimed in claim 4, wherein the length of the sliding rod (151) is the same as the length of the transverse screw (11), and the sliding rod (151) and the sliding sleeve (152) are both made of wear-resistant steel.
6. The production device for the pipe joint with the built-in copper pipe fitting as claimed in claim 1, wherein the left and right sides of the top of the housing (1) are bolted with support frames (23), and the lower part of the inner side of the support frame (23) is bolted with a fan (24).
7. The apparatus for producing a pipe joint with built-in copper pipe as claimed in claim 1, wherein the second clip member (20) is bolted with a movable rod (22) on both left and right sides of the top, and the movable rod (22) penetrates the upper plate (4) and is slidably connected with the inner wall of the penetration part.
8. The production device of the pipe joint with built-in copper pipe as claimed in claim 1, wherein the left and right sides of the bottom of the inner cavity of the shell (1) are bolted with second supporting wheels (27), and the second supporting wheels (27) are in rolling connection with the surface of the bottom of the collecting box (9).
9. The production device for pipe joints with built-in copper pipes as claimed in claim 8, wherein the number of the second support wheels (27) is several and is distributed from front to back at equal intervals, and the tops of the second support wheels (27) and the tops of the electromagnets (10) are flush with each other.
10. The production process of the pipe joint production device with the built-in copper pipe fitting is characterized by comprising the following steps of:
step A: in the production process, the pipe joint is taken up to enable six edges of the pipe joint to align to a clamping groove (21) of a first clamping piece (16), then a knob (19) is used for rotating a vertical screw rod (18), the vertical screw rod (18) drives a second clamping piece (20) to move downwards, the tops of the six edges enter the clamping groove (21) of the second clamping piece (20), and the first clamping piece (16) and the second clamping piece (20) clamp and fix the pipe joint and can fix a plurality of pipe joints;
and B: simultaneously starting a first motor (6) and a second motor (12), driving a transverse screw rod (11) to rotate by the second motor (12), driving a lower plate (5) and the lower plate (5) to move by a moving block (13) through a fixing rod (14), driving a clamping piece and a pipe joint to move together, simultaneously starting a hydraulic rod (82) to adjust the position of a polishing disc (7), enabling two ends of the pipe joint to pass through the polishing discs (7) on the front side and the rear side, and polishing the two ends of the pipe joint by the polishing discs (7) on the two sides to simultaneously polish and remove burrs;
and C: in the process of polishing and deburring, a fan (24) is started, downward airflow is generated by the fan, most of chips generated by polishing move downwards in a centralized mode, the chips fall into a collection box (9) to be collected, an electromagnet (10) is started, the collection box (9) is fixed by magnetism generated by the electromagnet (10), the magnetism is transmitted to the collection box (9), the collection box (9) adsorbs the chips through the magnetism, and the chips are prevented from floating everywhere;
step D: and after the polishing and deburring are finished, the pipe joint is moved to the upper part of the right box body (2), the pipe joint which is finished in production and processing is taken down, and the pipe joint to be produced and processed is replaced for operation.
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| CN202111281044.2A CN113953924A (en) | 2021-10-29 | 2021-10-29 | Production device and process for pipe joint with built-in copper pipe fitting |
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| CN202111281044.2A CN113953924A (en) | 2021-10-29 | 2021-10-29 | Production device and process for pipe joint with built-in copper pipe fitting |
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| CN115069913A (en) * | 2022-04-28 | 2022-09-20 | 魏海武 | Production process of pipe joint with built-in copper pipe fitting |
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