Copper wire production and processing is with roll-up packing apparatus
Technical Field
The invention relates to the field of copper wire equipment, in particular to a winding and packing device for copper wire production and processing.
Background
The copper wire is a wire which is formed by annealing a hot rolled copper rod but a wire with a smaller size through intermediate annealing and drawing, can be used for weaving nets, cables, copper brush filter screens and the like, is widely used in industries of industrial filtration, petroleum, chemical industry, printing, artworks and the like, and needs to be rolled by a rolling and packing device and packaged for transportation after being processed and produced.
The existing winding and packing device cannot be used for packing and coating copper wire coils fast and conveniently, abrasion can be generated on the surface of the copper wire in the subsequent transportation process, good protection cannot be obtained, follow-up use of the copper wire is affected, manual operation is needed again if the film coating is needed, time and labor are consumed, the winding and packing device is not convenient enough, automatic displacement of the copper wire coils cannot be achieved conveniently when the winding and packing device is used, the winding and packing device is used for operating as two links, the copper wire coils cannot be conveniently and quickly transferred after winding is completed, and the device is not automatic enough, so that use efficiency is affected.
Therefore, we propose a copper wire production and processing is with rolling packing apparatus to solve above-mentioned problem.
Disclosure of Invention
The invention aims to provide a winding and packing device for copper wire production and processing, which aims to solve the problems that in the prior art, the existing winding and packing device cannot be used for packing and coating copper wire coils rapidly and conveniently, the surface of the copper wire cannot be well protected from abrasion in the subsequent transportation process, the subsequent use of the copper wire is affected, manual operation is needed again if the film coating is needed, time and labor are consumed, the winding and packing device cannot be used for automatically shifting the copper wire coils conveniently and conveniently, and the winding and packing device cannot be used for operating as two links normally, so that the copper wire coils cannot be transferred conveniently after the winding is finished, the device is not automatic enough, and the use efficiency is affected.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a copper wire production and processing is with roll-up packing apparatus includes: base and fixed mounting still include in the organism of base top one side: the device comprises a cooling mechanism, a straightening and cleaning mechanism, two rotary mounting mechanisms, a translation mechanism, a packing mechanism and a thermal shrinkage mechanism, wherein the cooling mechanism is arranged at the top of a machine body, a wire outlet is fixedly arranged on one side of the cooling mechanism, copper wires are arranged on the inner side of the wire outlet, the straightening and cleaning mechanism is fixedly arranged on one side of the top of a base, the two rotary mounting mechanisms are respectively fixedly arranged on two sides of the top of the base, a rolling and shifting mechanism is movably arranged on the inner side of the rotary mounting mechanism, a fixing mechanism is fixedly arranged on the inner side of the rolling and shifting mechanism, the translation mechanism is fixedly arranged on the outer side of the base, the packing mechanism is fixedly arranged on one side of the other rotary mounting mechanism, and the thermal shrinkage mechanism is fixedly arranged on one side of the top of the base and is positioned below the packing mechanism;
the packing mechanism comprises a supporting plate, a pushing plate, an anti-slip pad, a second connecting plate, a second screw rod sliding table, a blade, two mounting plates, two second electric lifting loop bars respectively fixedly mounted at the tops of the two mounting plates, two second electric push rods respectively fixedly mounted at the inner sides of the supporting plate, a plurality of movable blocks respectively fixedly mounted at the two sides of the pushing plate, and a plurality of movable hooks respectively mounted at the inner sides of the movable blocks in a matched manner, wherein the supporting plate is fixedly mounted at the telescopic ends of the two second electric lifting loop bars, the pushing plate is fixedly mounted at the telescopic ends of the two second electric push rods, the anti-slip pad is fixedly mounted at one sides of the plurality of movable hooks, the second connecting plate is fixedly mounted at the top of the pushing plate, the second screw rod sliding table is fixedly mounted at one side of the second connecting plate, and the blade is fixedly mounted at one side of the sliding block of the second screw rod sliding table.
In a further embodiment, the cooling mechanism comprises an air inlet, an air cooler, a plurality of limiting holes respectively formed in two sides of the top of the machine body and a plurality of limiting rods respectively fixedly installed on two sides of the bottom of the air cooler, the air inlet is formed in the top of the machine body, and the air cooler is movably installed at the top of the machine body.
In a further embodiment, the straightening and cleaning mechanism comprises a scraping plate, two telescopic sleeves respectively fixedly installed on two sides of the top of the base, two fixing blocks respectively fixedly installed inside the two telescopic sleeves, telescopic springs, two telescopic rods respectively movably installed inside the two telescopic sleeves, and one telescopic spring is connected between each fixing block and each telescopic rod, and the scraping plate is fixedly installed between the two telescopic rods.
In a further embodiment, the two rotary mounting mechanisms respectively include a servo motor, two first supporting frames respectively fixedly mounted on two sides of the top of the base, two rotating shafts respectively fixedly mounted on the inner sides of the two first supporting frames, two fixing grooves respectively fixedly mounted on one sides of the two rotating shafts, and two fixing sliding blocks respectively mounted on the inner sides of the two fixing grooves in a matched manner, the servo motor is fixedly mounted on one side of the first supporting frame, and the output end of the servo motor is connected with one rotating shaft.
In a further embodiment, the winding displacement mechanism comprises a roll shaft, a winding drum, two sliding grooves respectively formed in two sides of the outer wall of the roll shaft, two sliding blocks respectively mounted on the inner sides of the two sliding grooves in a matched mode, two mounting blocks respectively mounted on the inner sides of the two first support frames in a fixed mode and two first electric push rods respectively mounted on one sides of the two mounting blocks in a fixed mode, the roll shaft is fixedly mounted between the two fixed sliding blocks, and the winding drum is mounted on the outer wall of the roll shaft through the sliding blocks in a movable mode.
In a further embodiment, the fixing mechanism comprises a pin shaft, a pressing plate, a spring sleeve and a spring rod, wherein the pin shaft is fixedly arranged on the inner side of the winding drum, the pressing plate is fixedly arranged on one side of the pin shaft, the spring sleeve is fixedly arranged at one end of the pressing plate, and the spring rod is matched and arranged on the inner side of the spring sleeve.
In a further embodiment, the translation mechanism comprises a lifting frame, two first connecting plates respectively fixedly installed on two sides of the outer wall of the base, two first screw rod sliding tables respectively fixedly installed on one sides of the two first connecting plates, two mounting sleeves respectively fixedly installed on one sides of sliding blocks of the two first screw rod sliding tables, two first electric lifting sleeve rods respectively fixedly installed inside the two mounting sleeves, two connecting rods respectively fixedly installed on two sides of the bottom of the lifting frame and two mechanical claws respectively fixedly installed at the bottom ends of the two connecting rods, and the lifting frame is fixedly installed at the telescopic ends of the two first electric lifting sleeve rods.
In a further embodiment, the packaging mechanism further comprises a heat-shrinkable film roll and two second supporting frames fixedly installed on one side of the outer wall of the base respectively, and the heat-shrinkable film roll is fixedly installed on the inner sides of the two second supporting frames.
In a further embodiment, the heat shrinkage mechanism comprises a hot air blower, an air outlet, two connecting blocks respectively fixedly installed on two sides of the top of the base, two clamping grooves respectively formed in the tops of the two connecting blocks, and two clamping blocks respectively matched with and installed on the inner sides of the two clamping grooves, the hot air blower is fixedly installed on the tops of the two clamping blocks, and the air outlet is formed in the top of the hot air blower.
Compared with the prior art, the invention has the beneficial effects that:
the method comprises the following steps: according to the invention, the packing mechanism and the thermal shrinkage mechanism are arranged, the air heater is pushed downwards to enable the air heater to drive the clamping block at the bottom to be clamped and connected with the clamping groove, then when the winding drum of the wound copper wire is fixedly arranged between the rotary mounting mechanisms, the second electric push rod is opened to enable the second electric push rod to drive the push plate to move forwards, so that the anti-slip pad at one end of the push plate drives the interface of the film to be tightly adhered to the winding drum, the interface is pressed, the clamping interface of the film is tightly adhered to the outside of the winding drum, the servo motor is opened to enable the servo motor to drive the rotating shaft to rotate, so that the winding drum is driven to rotate, the air heater is opened while rotating to enable the air heater to blow hot air with proper temperature through the air outlet, the film is contracted while being wrapped on the outer wall of the winding drum, a packing plastic package effect is achieved on the winding drum, and finally when the plastic package is completed, the sliding block of the second lead screw sliding table is opened to enable the blade to move back and forth, the film is cut, and the cut film interface can be adhered to one side of the anti-slip pad due to the anti-slip pad, so that the automatic packaging effect is better, the automatic packaging effect can be more convenient and wear and better, and the good transportation effect can be ensured when the copper wire is not worn and better;
and two,: according to the invention, the rotary mounting mechanism and the translation mechanism are arranged, after the winding drum is wound on the inner side of the first rotary mounting mechanism, the first screw sliding table is opened to enable the sliding block of the first screw sliding table to drive the mounting sleeve and the lifting frame to move to the upper side of the first rotary mounting mechanism, then the first electric lifting sleeve rod is opened to enable the first electric lifting sleeve rod to drive the lifting frame to move downwards until the mechanical claws grasp the two sides of the roller shaft, after stability is ensured, the first electric lifting sleeve rod is opened to enable the first electric lifting sleeve rod to drive the lifting frame to move upwards, the fixed sliding blocks at the two ends of the roller shaft slide and are pulled out in the inner side of the fixed groove in the upward moving process, the fixed sliding blocks are separated from the fixed groove, so that the roller shaft is driven to the top of the second rotary mounting mechanism by the sliding block of the first screw sliding table, the first electric lifting sleeve rod is opened to enable the lifting frame to move downwards, the fixed sliding blocks at the two sides of the roller shaft are fixedly arranged on the inner side of the second rotary mounting mechanism, and the roller shaft and the fixed sliding blocks are arranged on the two sides of the fixed sliding blocks.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a straightening and cleaning mechanism according to the present invention;
FIG. 3 is a schematic view of a fixing mechanism according to the present invention;
FIG. 4 is a schematic view of the heat shrinking mechanism in the present invention;
FIG. 5 is a schematic diagram of the mutual cooperation structure of the rotary mounting mechanism and the winding displacement mechanism in the invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;
fig. 7 is an enlarged schematic view of the invention at B in fig. 1.
In the figure: 1. a base; 2. a body; 3. a cooling mechanism; 31. an air inlet; 32. a limiting hole; 33. an air cooler; 34. a limit rod; 4. a yarn outlet; 5. copper wires; 6. a straightening and cleaning mechanism; 61. a telescopic sleeve; 62. a fixed block; 63. a telescopic spring; 64. a telescopic rod; 65. a scraper; 7. a rotary mounting mechanism; 71. a first support frame; 72. a servo motor; 73. a rotating shaft; 74. a fixing groove; 75. a fixed slide block; 8. a winding displacement mechanism; 81. a roll shaft; 82. a chute; 83. a slide block; 84. a reel; 85. a mounting block; 86. a first electric push rod; 9. a fixing mechanism; 91. a pin shaft; 92. a pressing plate; 93. a spring sleeve; 94. a spring rod; 10. a translation mechanism; 101. a first connection plate; 102. the first screw rod sliding table; 103. a mounting sleeve; 104. the first electric lifting loop bar; 105. a lifting frame; 106. a connecting rod; 107. a mechanical claw; 11. a baling mechanism; 111. a second support frame; 112. a heat-shrinkable film roll; 113. a mounting plate; 114. the second electric lifting loop bar; 115. a support plate; 116. a second electric push rod; 117. a push plate; 118. a movable block; 119. a movable hook; 1110. an anti-slip pad; 1111. a second connecting plate; 1112. a second screw rod sliding table; 1113. a blade; 12. a thermal shrinkage mechanism; 121. a connecting block; 122. a clamping groove; 123. a clamping block; 124. an air heater; 125. and an air outlet.
Detailed Description
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-7, in an embodiment of the present invention, a winding and packing device for copper wire production and processing includes: the packing mechanism 11 and the thermal shrinkage mechanism 12, the packing mechanism 11 comprises a thermal shrinkage film roll 112, a supporting plate 115, a push plate 117, an anti-slip mat 1110, a second connecting plate 1111, a second screw rod sliding table 1112, a blade 1113, two mounting plates 113, two second supporting frames 111 respectively and fixedly arranged at one side of the outer wall of the base 1, two second electric lifting sleeve rods 114 respectively and fixedly arranged at the top of the two mounting plates 113, two second electric pushing rods 116 respectively and fixedly arranged at the inner side of the supporting plate 115, a plurality of movable blocks 118 respectively and fixedly arranged at the two sides of the push plate 117 and a plurality of movable hooks 119 respectively and cooperatively arranged at the inner sides of the plurality of movable blocks 118, the thermal shrinkage film roll 112 is fixedly arranged at the inner side of the two second supporting frames 111, the supporting plate 115 is fixedly arranged at the telescopic ends of the two second electric lifting sleeve rods 114, the push plate 117 is fixedly arranged at the telescopic ends of the two second electric pushing rods 116, the anti-slip mat 1110 is fixedly arranged on one side of the movable hooks 119, the second connecting plate 1111 is fixedly arranged on the top of the push plate 117, the second screw sliding table 1112 is fixedly arranged on one side of the second connecting plate 1111, the blade 1113 is fixedly arranged on one side of the sliding block of the second screw sliding table 1112, the thermal shrinkage mechanism 12 comprises an air heater 124, an air outlet 125, two connecting blocks 121 respectively fixedly arranged on two sides of the top of the base 1, two clamping grooves 122 respectively arranged on the tops of the two connecting blocks 121, and two clamping blocks 123 respectively arranged on the inner sides of the two clamping grooves 122 in a matched manner, the air heater 124 is fixedly arranged on the tops of the two clamping blocks 123, the air outlet 125 is arranged on the top of the air heater 124, due to the anti-slip effect of the anti-slip mat 1110, a cut film interface can be stuck on one side of the anti-slip mat 1110, the subsequent use is facilitated, the packaging is more convenient and rapid, the automatic effect is better, the setting of the air heater 124 is used for molding the winding drum 84, ensures that the copper wires 5 are not worn in the transportation process, and has better use effect.
Example 2
Referring to fig. 1 and 5, in an embodiment of the present invention, a winding and packing device for copper wire production and processing includes: the two rotary mounting mechanisms 7 and the translation mechanism 10 are respectively arranged on the two rotary mounting mechanisms 7, the two rotary mounting mechanisms 7 comprise a servo motor 72, two first supporting frames 71 respectively fixedly arranged on two sides of the top of the base 1, two rotating shafts 73 respectively fixedly arranged on two sides of the first supporting frames 71, two fixing grooves 74 respectively fixedly arranged on one side of the two rotating shafts 73, and two fixing sliding blocks 75 respectively arranged on one side of the two fixing grooves 74 in a matched mode, the servo motor 72 is fixedly arranged on one side of the first supporting frames 71, the output end of the servo motor 72 is connected with one rotating shaft 73, the roll shaft 81 can be conveniently and rapidly mounted and dismounted, the position of the roll 84 is conveniently and rapidly transferred according to the operation flow, the translation mechanism 10 comprises a lifting frame 105, two first connecting plates 101 respectively fixedly arranged on two sides of the outer wall of the base 1, two mounting sleeves 103 respectively fixedly arranged on one side of the sliding blocks of the two first connecting plates 101, two mounting sleeves 103 respectively fixedly arranged on one side of the sliding blocks of the two first sliding tables 102, two electric sleeves 103 respectively fixedly arranged in one side of the two electric sleeves 103, two lifting frames 104 respectively fixedly arranged on one side of the two lifting frames 104 respectively, two lifting frames 104 respectively fixedly arranged on two ends of the two lifting frames 106 are respectively arranged on two sides of the bottom of the roll shafts 106, and the two lifting frames respectively fixedly arranged on two ends of the two lifting frames 106 are respectively, and the two lifting frames are respectively arranged on two ends of the two lifting frames 106 respectively, and the two lifting frames are respectively and the two lifting shafts and the two lifting frames are respectively and the lifting shafts and the two lifting frames are more efficiently and the lifting shafts are mounted and the two lifting frames and the lifting frames are respectively and mounted and can well.
The working principle of the invention is as follows: firstly, an external power supply is connected, an air cooler 33 is inserted into a limiting hole 32 through a limiting rod 34 and fixed at the top of a machine body 2, a processed copper wire 5 passes through the machine body 2, the copper wire 5 passes through a wire outlet 4, the copper wire 5 is placed below a scraping plate 65, one end of the copper wire is connected to one side of a winding drum 84, when the copper wire 5 moves, the scraping plate 65 is driven to move up and down to drive a telescopic spring 63 to retract back and forth when shaking, the scraping plate 65 is tightly attached to the surface of the copper wire 5, a first electric push rod 86 is opened in the winding process, the first electric push rod 86 drives a sliding block 83 at the inner side of a winding drum 84 to slowly slide at the inner side of a sliding groove 82 at the outer wall of a roller shaft 81, two first electric push rods 86 drive the winding drum 84 to move back and forth, so that winding is more uniform, and then after the winding drum 84 is wound at the inner side of a first rotary installation mechanism 7, opening the first screw rod sliding table 102 to enable the sliding blocks of the first screw rod sliding table 102 to drive the mounting sleeve 103 and the lifting frame 105 to move above the first rotary mounting mechanism 7, opening the first electric lifting sleeve rod 104 to enable the first electric lifting sleeve rod 104 to drive the lifting frame 105 to move downwards until the mechanical claws 107 grasp two sides of the roll shaft 81, ensuring stability, opening the first electric lifting sleeve rod 104 to enable the first electric lifting sleeve rod 104 to drive the lifting frame 105 to move upwards, sliding and extracting the fixed sliding blocks 75 at two ends of the roll shaft 81 at the inner side of the fixed groove 74 in the upward moving process, separating the fixed sliding blocks 75 from the fixed groove 74 to drive the roll shaft 81 to be separated from the first rotary mounting mechanism 7, driving the roll shaft 81 to the top of the second rotary mounting mechanism 7 through the sliding blocks of the first screw rod sliding table 102, opening the first electric lifting sleeve rod 104 to enable the first electric lifting sleeve rod 104 to drive the lifting frame 105 to move downwards, the fixed sliding blocks 75 on two sides of the roller shaft 81 are made to slide to the inner side of the fixed groove 74, so that the roller shaft 81 is fixedly arranged on the inner side of the second rotary mounting mechanism 7, a follow-up packing process is carried out, the air heater 124 is pushed downwards, the air heater 124 drives the clamping block 123 at the bottom to be connected with the clamping groove 122 in a clamping mode, when the winding drum 84 of the wound copper wire 5 is fixedly arranged between the rotary mounting mechanisms 7, the second electric push rod 116 is opened, the second electric push rod 116 drives the push plate 117 to move forwards, the anti-slip pad 1110 at one end of the push plate 117 drives the interface of a film to be fixedly attached to the winding drum 84, the interface is pressed, the clamping interface of the film is tightly attached to the outside of the winding drum 84, the servo motor 72 is opened, the servo motor 72 drives the rotating shaft 73 to rotate, the winding drum 84 is driven to rotate, the air heater 124 is opened to blow hot air with proper temperature through the air outlet 125, the film is contracted, the film is wrapped by the winding drum 84, the outer wall of the winding drum 84 is tightly attached to the outer wall of the winding drum 84, a packing plastic lead screw is achieved, finally, the second sliding table 1110 is opened, the sliding block 1113 drives the film to move back and forth, and the film is cut and moved by the servo motor 1113: YE2-132S-4, the model number of the first electric putter 86 is: XYDH 24-800, the model of the first screw rod sliding table 102 is: the PKH40, model number of the first electric lifting loop bar 104 is: YS-NZ100-12A, the model of the second electric lifting loop bar 114 is: YS-NZ100-12A, the model number of the second electric push rod 116 is: XYDH 24-800, the model of the second screw rod sliding table 1112 is: PKH40, model number of hot air blower 124 is: CNT-18G.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.