CN113941677A - Adjustable thread rolling machine for flexible carrier roller production line - Google Patents
Adjustable thread rolling machine for flexible carrier roller production line Download PDFInfo
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- CN113941677A CN113941677A CN202111202630.3A CN202111202630A CN113941677A CN 113941677 A CN113941677 A CN 113941677A CN 202111202630 A CN202111202630 A CN 202111202630A CN 113941677 A CN113941677 A CN 113941677A
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- thread rolling
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- rotating wheel
- rolling machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/04—Making by means of profiled-rolls or die rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D1/00—Devices using naturally cold air or cold water
- F25D1/02—Devices using naturally cold air or cold water using naturally cold water, e.g. household tap water
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Filtration Of Liquid (AREA)
Abstract
The invention relates to a thread rolling machine technology, which is used for solving the problems that the dimension error of a processed workpiece is larger due to smaller water cooling coverage area and the water consumption is larger, so that the water resource waste and the blockage of a filter screen plate is not proper to clean are serious in the use process of a thread rolling machine, in particular to an adjustable thread rolling machine for a flexible carrier roller production line, which comprises a movable table, a fixed table and a working table, wherein one side of the upper surface of the working table is connected with the fixed table, and the other side of the upper surface of the working table is connected with the movable table in a sliding way; the invention uses the rotary disc to pull the movable plate to move at the inner side of the sliding groove on the water outlet cavity, so that the water flow in the water outlet cavity can cover all positions on the surface of the thread rolling wheel in the process of flowing out from the drain hole on the movable plate, and the rotary disc pulls the baffle plate to reciprocate at the inner side of the water guide box to form pressure difference, so that the water flow flows back to the inner part of the water outlet cavity through the water guide box and the water delivery pipeline after being treated by the impurity filtering box and the decontamination box, thereby achieving the effect of water circulation.
Description
Technical Field
The invention relates to a thread rolling machine technology, in particular to an adjustable thread rolling machine for a flexible carrier roller production line.
Background
The thread rolling machine is a multifunctional cold extrusion forming machine tool, and can perform thread, straight line, cross grain rolling and other processing on a workpiece in a cold state within the range of rolling force of the thread rolling machine; the thread rolling cold rolling process is an advanced non-cutting processing, can effectively improve the internal and surface quality of a workpiece, can obviously improve the fatigue strength and the torsional strength of the workpiece due to radial compressive stress generated during processing, and is an ideal process with high efficiency, energy saving and low consumption;
in the prior art, in order to prevent heat generated by extrusion friction between a thread rolling wheel and a processing workpiece from generating adverse effects on the processing process, a water pipe is mostly adopted to be connected with external water supply equipment, so that water flow flowing out of the water pipe flows through the surface of the thread rolling wheel, the temperature of the thread rolling wheel is reduced, the position covered by the water flow flowing out of the water pipe is incomplete, the partial position of the outer surface of the thread rolling wheel is not subjected to the cooling effect of the water flow, the interaction between the thread rolling wheel and the processing workpiece is influenced, and the size of the produced workpiece is deviated; the water flow for cooling the thread rolling wheel flows downwards through the surface of the workbench after dripping from the outer side of the thread rolling wheel, the water is continuously supplied to the thread rolling wheel for cooling in the working process of the thread rolling machine, the consumed water resource is more, the water flow containing iron scraps is more after cooling, the direct discharge easily causes environmental pollution, more treatment agents are consumed for treatment and reutilization, and users suffer economic loss; the filter screen is brushed by the cleaning brush, part of scrap iron which is not clamped at the inner side of the filter screen hole moves under the pushing of the cleaning brush to be cleaned, and part of scrap iron which is not clamped at the inner side of the filter screen hole is more tightly blocked between the scrap iron and the filter screen hole under the pushing of the cleaning brush, so that the blockage of the filter screen is more serious;
in view of the above technical problem, the present application proposes a solution.
Disclosure of Invention
The invention aims to draw a movable plate to move at the inner side of a chute on a water outlet cavity through a rotary table, so that water flow in the water outlet cavity can cover all positions on the surface of a thread rolling wheel in the process of flowing out from a drain hole on the movable plate, a baffle plate is drawn by the rotary table to reciprocate at the inner side of a water guide box to form pressure difference, and the water flow is treated by a impurity filtering box and a decontamination box and then flows back to the inside of the water outlet cavity through a water guide box and a water conveying pipeline, so that the effect of water circulation is achieved, the problems of large dimension error of a processed workpiece caused by small water cooling coverage area and large water consumption, waste of water resources and serious blockage of a filter screen plate caused by large water consumption in the use process of a thread rolling machine are solved, and the adjustable thread rolling machine for a flexible carrier roller production line is provided.
The purpose of the invention can be realized by the following technical scheme:
an adjustable thread rolling machine for a flexible carrier roller production line comprises a movable table, a fixed table and a workbench, wherein one side of the upper surface of the workbench is connected with the fixed table, the other side of the upper surface of the workbench is connected with the movable table in a sliding manner, and one side of the front surface of the fixed table is provided with an adjusting mechanism;
the adjusting mechanism comprises a supporting table, one side of the supporting table, which is far away from the fixed table, is rotatably connected with a connecting shaft, the upper end of the connecting shaft is connected with a turntable, the outer side wall of the connecting shaft, which is close to the lower part of the supporting table, is connected with a driven gear, the front surface of the fixed table, which is close to the lower part of the driven gear, is rotatably connected with a driving gear through a rotating shaft, one side of the front surface of the fixed table, which is close to the driving gear, is connected with a first rotating wheel, and the outer side wall of the first rotating wheel is connected with a driving belt;
the outer side of the upper surface of the rotary plate is connected with a first driving rod in a rotating mode through a rotating shaft, one end, far away from the rotary plate, of the first driving rod is connected with a movable plate through a rotating seat, the upper surface of the fixed platform corresponds to the position of the movable plate, a water outlet cavity is connected, and a drain hole is formed in the middle position of the front surface of the movable plate.
As a preferred embodiment of the present invention, a water circulation mechanism is disposed on one side of the upper surface of the fixed table, which is close to the adjusting mechanism;
the water circulation mechanism comprises an impurity filtering box, one side of the lower surface of the impurity filtering box is connected with a decontamination box, one side of the front surface of the decontamination box is connected with a communicating pipe, one end of the communicating pipe, far away from the decontamination box, is connected with a water guide box, one side of the outer side wall of the water guide box is connected with a water conveying pipeline, and one side of the upper surface of the water conveying pipeline is connected with a pressure balance pipeline;
the water guide box is characterized in that a baffle is slidably connected to the inner side wall of the water guide box, a connecting rod is connected to the position, close to one side of the turntable, of the outer side wall of the baffle, one end, far away from the baffle, of the connecting rod is rotatably connected with a second driving rod, the position, corresponding to the communicating pipe, of the outer side wall of the water guide box is connected with a second one-way valve, and the position, corresponding to the position of the water conveying pipeline, of the outer side wall of the water guide box is connected with a first one-way valve.
As a preferred embodiment of the invention, the two sides of the interior of the impurity filtering box, which are close to the outer side wall of the impurity removing plate, are provided with chip removing mechanisms;
remove bits mechanism and include braced frame, the braced frame inside wall is connected with the magnet board, and the corresponding bracing piece below in clear miscellaneous board lateral wall both sides is connected with the gyro wheel frame, gyro wheel frame lateral wall one side is rotated and is connected with the screw rod, the gyro wheel frame lateral wall is close to one side of screw rod is connected with the gag lever post, the screw rod lateral wall has the sliding block through screw thread sliding connection, the sliding block lateral wall is connected with clear miscellaneous frame.
As a preferred embodiment of the present invention, a support frame is connected to a position of an outer side wall of the connecting shaft corresponding to the turntable, a fourth rotating wheel is connected to a rear side of an outer side wall of the driving gear connecting rotating shaft, and the fourth rotating wheel is in transmission connection with the first rotating wheel through a transmission belt.
As a preferred embodiment of the present invention, a sliding groove is formed on the upper surface of the water outlet cavity at a position corresponding to the movable plate, the width of the sliding groove is the same as that of the movable plate, and a sealing gasket is connected to the inner side wall of the sliding groove.
As a preferred embodiment of the invention, one end of the connecting shaft, which is close to the inside of the decontamination box, is connected with the stirring blade, and one side of the upper surface of the decontamination box is connected with an automatic chemical feeding device.
As a preferred embodiment of the invention, the front surface of the first rotating wheel is connected with a second rotating wheel, the second rotating wheel is in transmission connection with a third rotating wheel through a transmission belt, a reciprocating screw rod is connected to the position, corresponding to the third rotating wheel, of the inner side wall of the impurity filtering box, one side, far away from the reciprocating screw rod, of the inner side wall of the impurity filtering box is connected with a supporting rod, a filter screen plate is connected to the position, close to the lower part of the reciprocating screw rod, of the inner side wall of the impurity filtering box, and the outer side wall of the reciprocating screw rod is connected with an impurity removing plate in a sliding mode through a sliding piece.
As a preferred embodiment of the invention, both sides of the upper surface of the workbench are provided with water falling holes, and the upper surface of the workbench, which is close to the outer sides of the water falling holes, is connected with a shielding frame.
As a preferred embodiment of the invention, the use method of the adjustable thread rolling machine comprises the following steps:
the method comprises the following steps: the thread rolling machine supports a rotating shaft rotating by a thread rolling wheel to rotate when working, a first rotating wheel connected with the rotating shaft of the thread rolling machine drives a fourth rotating wheel coaxial with a driving gear to rotate through a transmission belt, so that a driven gear embedded with the driving gear rotates, a connecting shaft supported by a supporting table rotates along with the rotation of the driven gear, a movable plate is pulled by a first driving rod to slide in a sliding groove formed in the upper surface of a water outlet cavity body during the rotation process of a rotary table supported by a supporting frame and connected to the upper end of the connecting shaft, water flow in the water outlet cavity body flows out from a position of a water flowing hole in the movable plate during the sliding process of the movable plate, and the movable plate washes all positions of the thread rolling wheel by the water flow during the reciprocating motion process;
step two: the flushed water flow is limited by the shielding frame to flow downwards from the position of a water falling hole to the inside of the impurity filtering box, a second rotating wheel connected to the front surface of a first rotating wheel drives a third rotating wheel to rotate through a transmission belt, a reciprocating screw rod connected with the third rotating wheel rotates, an impurity cleaning plate connected to the reciprocating screw rod through a sliding part reciprocates on the outer side wall of the reciprocating screw rod in the rotating process of the reciprocating screw rod, scrap iron in the water flow flows to the inside of the decontamination box after being filtered by a filter screen plate, a stirring blade positioned in the decontamination box rotates under the driving of a connecting shaft, so that a decontaminating agent added into the water flow by the automatic chemical adding equipment is fully mixed with the water flow, a baffle plate connected with a connecting rod is dragged to reciprocate on the inner side of the water guiding box by a second driving rod in the rotating process of the rotating disc, and pressure difference is generated in the water guiding box under the action of a first one-way valve and a second one-way valve, the water flow in the decontamination box flows into the water guide box through the communicating pipe under the action of pressure difference and flows out from the position of the water conveying pipeline;
step three: the in-process of reciprocating motion is made under the support of reciprocating screw and bracing piece to the clear miscellaneous board, clear miscellaneous board can clear up the iron fillings on filter screen plate surface, adsorb the iron fillings on the filter screen plate through the magnet board of connection on the braced frame inside wall of clear miscellaneous board lateral wall both sides, make iron fillings and filter screen plate alternate segregation, the screw rod of rotating shaft connection on with the gyro wheel frame can follow the rotation when the gyro wheel rotates, make the sliding block through screw thread and screw rod gomphosis can remove on the screw rod lateral wall, make the clear miscellaneous frame of connection on the sliding block strike off absorbent iron fillings on the magnet board.
Compared with the prior art, the invention has the beneficial effects that:
1. the turntable drives the first driving rod to pull the movable plate to move at the inner side of the chute on the water outlet cavity, so that water flow in the water outlet cavity can cover all positions on the surface of the thread rolling wheel in the process of flowing out from the water flowing hole on the movable plate, and the cooling effect of the water flow on the thread rolling wheel is more balanced;
2. the turntable drives the second driving rod to pull the baffle plate to reciprocate on the inner side of the water guide box to form pressure difference on the inner side of the water guide box, so that water flowing into the impurity filtering box from the position of the thread rolling wheel flows into the decontamination box after impurity removal through the filter screen plate, flows into the water guide box after decontamination through a medicament, flows out of a water delivery pipeline to continuously wash the thread rolling wheel, the effect of water circulation is achieved, external water supply equipment is not needed to continuously supply water, the consumed water flow is small, and the consumed medicament amount is small when the subsequent treatment and discharge are carried out;
3. the magnet plate adsorbs and separates the scrap iron on the filter screen plate in advance in the moving process of the impurity removing plate, so that the blockage of the filter screen plate caused by the extrusion of the impurity removing plate in the cleaning process is reduced, and the long-time use of the filter screen plate is facilitated.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a main body structure view of the present invention;
FIG. 2 is a block diagram of the adjustment mechanism of the present invention;
FIG. 3 is a drive gear and driven gear drive configuration of the present invention;
FIG. 4 is a structural view of a water circulation mechanism of the present invention;
FIG. 5 is a view showing the internal structure of the decontamination box of the present invention;
FIG. 6 is an internal structure view of the water guide box of the present invention;
FIG. 7 is a view showing the internal structure of the impurity filtering box according to the present invention;
FIG. 8 is a schematic view of the trash removal plate of the present invention;
FIG. 9 is a view of the support frame of the present invention;
FIG. 10 is a schematic view of the impurity removal frame of the present invention;
in the figure: 1. a movable table; 2. an adjustment mechanism; 21. a water flowing hole; 22. a movable plate; 23. a water outlet cavity; 24. a first drive lever; 25. a turntable; 26. a driven gear; 27. a transmission belt; 28. a first runner; 29. a connecting shaft; 210. a support frame; 211. a support table; 212. a drive gear; 3. a fixed table; 4. a water circulation mechanism; 41. a impurity filtering box; 42. a decontamination box; 43. automatic dosing equipment; 44. a communicating pipe; 45. a second drive lever; 46. a water guide tank; 47. a pressure balancing conduit; 48. a connecting rod; 49. a water delivery pipeline; 410. stirring blades; 411. a filter screen plate; 412. a shielding frame; 413. a water falling hole; 414. a second runner; 415. a baffle plate; 416. a first check valve; 417. a second one-way valve; 418. a third rotating wheel; 419. a reciprocating screw; 420. cleaning the impurity plate; 421. a support bar; 5. a scrap removing mechanism; 51. a screw; 52. a magnet plate; 53. clearing the impurity frame; 54. a roller frame; 55. a support frame; 56. a slider; 57. a limiting rod; 6. a work bench.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1-3, an adjustable thread rolling machine for a flexible carrier roller production line comprises a movable table 1, a fixed table 3 and a workbench 6, wherein one side of the upper surface of the workbench 6 is connected with the fixed table 3, and the other side of the upper surface of the workbench 6 is slidably connected with the movable table 1;
in the working process of the thread rolling machine, a worker places a flexible carrier roller workpiece to be processed on a workpiece table on a working table 6, and then controls a movable table 1 to move to be close to a fixed table 3 through control equipment, so that thread rolling operation is performed on the flexible carrier roller by thread rolling wheels on the fixed table 3 and the movable table 1 in the rotating process;
an adjusting mechanism 2 is arranged on one side of the front surface of the fixed table 3, the adjusting mechanism 2 comprises a supporting table 211, one side of the supporting table 211, which is far away from the fixed table 3, is rotatably connected with a connecting shaft 29, the upper end of the connecting shaft 29 is connected with a turntable 25, the position of the outer side wall of the connecting shaft 29, which corresponds to the turntable 25, is connected with a supporting frame 210, the lower end of the supporting frame 210 is rotatably connected on the outer side wall of the connecting shaft 29 through a rotating sleeve, and four supporting legs at the upper end of the supporting frame 210 can support the turntable 25 to prevent the position deviation in the rotating process, the connecting shaft 29 rotates under the support of the supporting frame 210, the upper end of the connecting shaft 29 is connected with the turntable 25, the lower end is connected with a stirring vane 410, a fourth rotating wheel is connected behind the outer side wall of the driving gear 212, which is connected with a rotating shaft, the fourth rotating wheel is in transmission connection with a first rotating wheel 28 through a transmission belt 27, and a driven gear 26 is connected below the outer side wall of the connecting shaft 29, which is close to the supporting table 211, the driven gear 26 is connected to the outer side wall of the connecting shaft 29 and is perpendicular to the driving gear 212, transmission is performed through mutual embedding between the driven gear and the driving gear 212, the driving gear 212 is rotatably connected to the lower portion, close to the driven gear 26, of the front surface of the fixed table 3 through a rotating shaft, the first rotating wheel 28 is connected to one side, close to the driving gear 212, of the front surface of the fixed table 3, the outer side wall of the first rotating wheel 28 is connected with a transmission belt 27, the rotating shaft of the first rotating wheel 28 is connected with the rotating shaft of the thread rolling wheel on the fixed table 3, the thread rolling wheel can drive the first rotating wheel 28 to rotate in the rotating process, and the first rotating wheel 28 drives the fourth rotating wheel to rotate through the transmission belt 27;
the outer side of the upper surface of the rotary table 25 is rotatably connected with a first driving rod 24 through a rotating shaft, one end of the first driving rod 24, which is far away from the rotary table 25, is connected with a movable plate 22 through a rotating seat, the height of the movable plate 22 is greater than that of the water outlet cavity 23, so that the rotating seat can be connected to the outer side of the movable plate 22 without influencing the sliding of the movable plate 22 on the inner side of a sliding chute on the water outlet cavity 23, the upper surface of the fixed table 3 is connected with the water outlet cavity 23 at a position corresponding to the movable plate 22, the upper surface of the water outlet cavity 23 is provided with a sliding chute at a position corresponding to the movable plate 22, the sliding chute is in an inverted T shape, so that the movable plates 22 with the same shape are not easy to be separated from each other in the sliding process of the sliding chutes on the inner side, the width of the sliding chute is the same as that of the movable plate 22, a sealing gasket is connected on the inner side wall of the sliding chute, a water flowing hole 21 is arranged at the middle position of the front surface of the movable plate 22, and the rotary table 25 is rotated, the first driving rod 24 connected to the outer side of the upper surface of the rotating disc 25 through a rotating shaft rotates to change the inclination angle, and pulls the movable plate 22 to move under the limitation of the sliding groove on the water outlet cavity 23, the length of the movable plate 22 is greater than that of the water outlet cavity 23, so that in the process that the movable plate 22 moves under the traction of the first driving rod 24, the opening position on one side of the water outlet cavity 23 is always sealed, water flow in the water outlet cavity 23 can only flow out from the position of the water flowing hole 21 on the movable plate 22, and when the movable plate 22 reciprocates, the water flow flowing out from the position of the water flowing hole 21 can cover the outer surface of the thread rolling wheel, so that the temperature of the thread rolling wheel generated by extrusion friction is reduced;
in the prior art, in order to prevent heat generated by extrusion friction between a thread rolling wheel and a processing workpiece from generating adverse effects on the processing process, a water pipe is mostly adopted to be connected with external water supply equipment, so that water flow flowing out of the water pipe flows through the surface of the thread rolling wheel, the temperature of the thread rolling wheel is reduced, the position covered by the water flow flowing out of the water pipe is incomplete, the partial position of the outer surface of the thread rolling wheel is not subjected to the cooling effect of the water flow, the interaction between the thread rolling wheel and the processing workpiece is influenced, and the size of the produced workpiece is deviated;
the first rotating wheel 28 connected with the rotating shaft of the thread rolling wheel on the fixed table 3 can drive the fourth rotating wheel connected with the driving gear 212 to rotate through the transmission belt 27, so that the driving gear 212 drives the driven gear 26 to rotate, during the rotation of the rotary disc 25 connected with the driven gear 26 through the connecting shaft 29, the movable plate 22 is drawn by the first driving rod 24 to slide at the inner side of the sliding chute on the water outlet cavity 23, so that water flow inside the water outlet cavity 23 flows out from the position of the water flowing hole 21 on the movable plate 22 in reciprocating motion, the water flow can be splashed at each position of the outer surface of the thread rolling wheel during the reciprocating motion, the water flow flows from top to bottom outside the thread rolling wheel and is contacted with the thread rolling wheel on the other side during the processing and rotation of workpieces, the thread rolling wheel on the other side is wetted and cooled, so that the water flow cooling effect on the outer side of the thread rolling wheel is more balanced, and the size of a produced workpiece cannot be adversely affected due to the fact that the part of the thread rolling wheel is not cooled.
Example 2:
referring to fig. 4-7, a water circulation mechanism 4 is disposed on a side of the upper surface of the fixed stand 3 close to the adjusting mechanism 2, the water circulation mechanism 4 includes a trash filtering box 41, a second rotating wheel 414 is connected to the front surface of the first rotating wheel 28, the second rotating wheel 414 is in transmission connection with a third rotating wheel 418 through a transmission belt 27, a reciprocating screw 419 is connected to a position of the inner side wall of the trash filtering box 41 corresponding to the third rotating wheel 418, the reciprocating screw 419 is connected to one side of the inner side wall of the trash filtering box 41 through a rotating frame, one end of the reciprocating screw 419 is connected with the third rotating wheel 418, a support rod 421 is connected to a side of the inner side wall of the trash filtering box 41 far from the reciprocating screw 419, the support rod 421 and the reciprocating screw 419 can respectively support two ends of a trash cleaning plate 420, a screen plate 411 is connected to a side of the inner side wall of the trash filtering box 41 close to the lower side of the reciprocating screw 418, the screen plate 411 can filter iron filings in a water stream flowing along with the water stream, the outer side wall of a reciprocating lead screw 419 is connected with a impurity removing plate 420 in a sliding manner through a sliding piece, sliding holes are formed in the positions, corresponding to the positions of the reciprocating lead screw 419 and a support rod 421, of the front surface of the impurity removing plate 420, the sliding pieces are connected to the inner sides of the sliding holes corresponding to the positions of the reciprocating lead screw 419, a decontamination box 42 is connected to one side of the lower surface of a decontamination box 41, the decontamination box 42 is located below the decontamination box 41, water can flow into the decontamination box 42 under the action of gravity, the circulating water consumption is larger than the water stored in the decontamination box 42, the interior of the decontamination box 42 is constantly kept in a state filled with the water, a stirring blade 410 is connected to one end, close to the interior of the decontamination box 42, of a connecting shaft 29, an automatic dosing device 43 is connected to one side of the upper surface of the decontamination box 42, and the automatic dosing device 43 can add quantitative decontamination agents to the water at intervals in the water circulation process, after being added, the decontamination agent is fully mixed with water flow under the stirring of the stirring blades 410, the decontamination effect of the agent is improved, one side of the front surface of the decontamination box 42 is connected with a communicating pipe 44, one end, far away from the decontamination box 42, of the communicating pipe 44 is connected with a water guide box 46, one side of the outer side wall of the water guide box 46 is connected with a water conveying pipeline 49, water flow in the decontamination box 42 can flow into the water guide box 46 through the communicating pipe 44 under the action of pressure difference and flows into the water outlet cavity 23 from the position of the water conveying pipeline 49, one side of the upper surface of the water conveying pipeline 49 is connected with a pressure balance pipeline 47, and the pressure balance pipeline 47 can dredge the situation that the pressure difference exists in the closed water conveying pipeline 49 due to the water pumping operation under the reciprocating action of the baffle 415;
the inner side wall of the water guide box 46 is slidably connected with a baffle 415, the length and the width of the baffle 415 are the same as those of the inner section of the water guide box 46, the side edge of the baffle 415 is connected with a sealing gasket, the middle position of the outer side wall of the baffle 415, which is close to one side of the rotating disc 25, is connected with a connecting rod 48, one end, which is far away from the baffle 415, of the connecting rod 48 is rotatably connected with a second driving rod 45, the rotating disc 25 pulls the connecting rod 48 to move through the second driving rod 45 in the rotating process, the position, which corresponds to the communicating pipe 44, of the outer side wall of the water guide box 46 is connected with a second one-way valve 417, the position, which corresponds to the water conveying pipeline 49, of the outer side wall of the water guide box 46 is connected with a first one-way valve 416, when the baffle 415 is driven by the rotating disc 25 to move outwards in the inner side of the water guide box 46, the space, the pressure of one side of the baffle 415 in the water guide box 46 is increased and reduced, and forms a pressure difference with the external environment, so that the water guide box 46 needs to absorb substances for supplement, the first one-way valve 416 is closed under the action of pressure difference, the second one-way valve 417 is opened, water flow inside the decontamination box 42 enters the water guide box 46 along the communicating pipe 44 under the action of pressure difference, when the turntable 25 drives the baffle 415 to move inwards inside the water guide box 46, the space on one side of the baffle 415 inside the water guide box 46 is reduced in pressure intensity and increased, so that the water flow inside the water guide box 46 needs to flow outwards under the action of pressure, the first one-way valve 416 is opened under the action of pressure difference, the second one-way valve 417 is closed, and the water flow inside the water guide box 46 flows into the inner side of the water conveying pipeline 49;
both sides of the upper surface of the workbench 6 are provided with water falling holes 413, the outer side of the upper surface of the workbench 6 close to the water falling holes 413 is connected with a shielding frame 412, and the length and the width of the shielding frame 412 are respectively larger than the distance between the two thread rolling wheels and the length of the thread rolling wheels, so that water flow dropping from the outer sides of the thread rolling wheels cannot fall on the outer sides of the shielding frame 412, and the upper surface of the workbench 6 is wet and dirty;
the water consumption for water circulation in the water circulation mechanism 4 needs to be replaced for use after being used for a period of time because the accumulated dirt in the water circulation mechanism is increased;
in the prior art, water flow for cooling the thread rolling wheel flows downwards through the surface of the workbench 6 after dripping from the outer side of the thread rolling wheel, water is required to be continuously fed to the thread rolling wheel for cooling in the working process of the thread rolling machine, more water resources are consumed, more water flow containing iron chips is generated after cooling, the direct discharge easily causes environmental pollution, more treatment agents are consumed for treatment and recycling, and users suffer economic loss;
the water flow which is limited by the shielding frame 412 and flows down from the position of the water falling hole 413 flows into the impurity filtering box 41, the second rotating wheel 414 connected to the front surface of the first rotating wheel 28 drives the third rotating wheel 418 to rotate through the transmission belt 27, the impurity removing plate 420 on the outer side wall of the reciprocating lead screw 419 connected with the third rotating wheel 418 reciprocates to comb the iron filings on the filter screen plate 411, the filter screen holes are prevented from being blocked by the iron filings to influence the filtering operation of the filter screen plate 411, the water flow for filtering the iron filings flows into the inside of the impurity filtering box 41, the sewage is stirred and mixed in the inside of the sewage removing box 42 through the medicament adding device 43 and the stirring blades 410 to decompose the oil stains, and the treated water flow drives the baffle 415 to reciprocate in the inside of the water guiding box 46 to form a pressure difference under the action of the reciprocating motion of the inside of the water guiding box 46 through the communicating pipe 44 and flows into the water outlet cavity 23 through the water conveying pipe 49.
Example 3:
referring to fig. 8-10, the two sides of the interior of the impurity filtering box 41 close to the outer side wall of the impurity removing plate 420 are provided with the chip removing mechanisms 5, each chip removing mechanism 5 includes a supporting frame 55, the inner side wall of the supporting frame 55 is connected with a magnet plate 52, the length of the magnet plate 52 is the same as that of the impurity removing plate 420, so that the positions where the impurity removing plate 420 is cleaned can be cleaned with iron chips through the magnet plate 52, the two sides of the outer side wall of the impurity removing plate 420 corresponding to the lower portion of the supporting rod 421 are connected with roller frames 54, rollers on the roller frames 54 are in close contact with the supporting rod 421, when the impurity removing plate 420 moves on the supporting rod 421, the screw 51 is driven to rotate by rolling, one side of the outer side wall of the roller frame 54 is rotatably connected with a screw 51, two ends of the screw 51 are respectively connected with roller rotating shafts on the roller frames 54 on two sides, the rollers rotate during mutual friction between the roller and the supporting rod 421, one side of the outer side wall of the roller frame 54 close to the screw 51 is connected with a limiting rod 57, the limit rod 57 is inserted into a corresponding hole position on the slide block 56, interacts with the screw 51 to limit the rotation of the slide block 56 in the rotation process of the screw 51, so that the slide block 56 can be embedded with the screw 51 only through the screw thread corresponding to the inner side of the hole, and moves in position outside the screw 51 in the rotation process of the screw 51, the slide block 56 is connected with the outer side wall of the screw 51 in a sliding way through the screw thread, the impurity removing frame 53 is connected with the outer side wall of the slide block 56, the impurity removing frame 53 covers the lower surface of the magnet plate 52 and moves along with the movement of the slide block 56, the impurity removing plate 420 reciprocates under the action of the reciprocating screw 419, when the impurity removing plate 420 moves from one side to the other side of the reciprocating screw 419, the screw 51 rotates in the positive direction, the slide block 56 slides from one side to the other side of the screw 51, and when the impurity removing plate 420 moves from the other side to one side of the reciprocating screw 419, the screw 51 rotates reversely, the sliding block 56 slides from the other side of the screw 51 to one side, so that the sliding block 56 reciprocates outside the screw 51 along with the reciprocating motion of the impurity cleaning plate 420, and the impurity cleaning frame 53 connected with the sliding block 56 scrapes the magnet adsorbed on the lower surface of the magnet plate 52;
in the prior art, in order to prevent the filter screen holes on the filter screen from being blocked, the filter screen is mostly brushed by a cleaning brush, part of scrap iron which is not clamped at the inner sides of the filter screen holes moves under the pushing of the cleaning brush to be cleaned, and part of scrap iron which is not clamped at the inner sides of the filter screen holes is more tightly blocked between the scrap iron and the filter screen holes under the pushing of the cleaning brush, so that the filter screen is more seriously blocked;
when the impurity removing plate 420 is moved under the action of the rotating reciprocating screw 419, the magnet plates 52 which are positioned at the two sides of the impurity removing plate 420 and connected through the supporting frame 55 adsorb the iron filings which are not clamped at the inner side of the filter mesh holes, so that the iron filings are separated from the filter mesh, the situation that the filter mesh holes are blocked by the iron filings which are not clamped cannot be caused in the moving process of the impurity removing plate 420, the screw 51 is driven to rotate by the roller on the roller frame 54 in the reciprocating moving process of the impurity removing plate 420, the sliding block 56 which is embedded by the threads drives the impurity removing frame 53 to scrape off the impurities on the lower surface of the magnet plate 52, so that the iron filings are separated from the magnet plate 52, and the magnet plate 52 can conveniently adsorb the iron filings continuously.
When the invention is used, the rotating shaft which supports the rotation of the thread rolling wheel rotates when the thread rolling machine works, the first rotating wheel 28 connected with the rotating shaft of the thread rolling machine drives the fourth rotating wheel which is coaxial with the driving gear 212 to rotate through the transmission belt 27, the driven gear 26 which is mutually embedded with the driving gear 212 rotates, the connecting shaft 29 which is supported through the supporting table 211 rotates along with the rotation of the driven gear 26, the movable plate 22 is pulled by the first driving rod 24 to slide in the sliding groove arranged on the upper surface of the water outlet cavity 23 during the rotation of the turntable 25 which is supported through the supporting frame 210 and connected with the upper end of the connecting shaft 29, the water flow in the water outlet cavity 23 flows out from the position of the water flowing hole 21 on the movable plate 22 during the sliding process of the movable plate 22, the water flow washes all positions of the thread rolling wheel during the reciprocating motion of the movable plate 22, and flows from top to bottom outside the thread rolling wheel, and contacts with the thread rolling wheel on the other side in the process of processing and rotating the workpiece, so that the temperature reduction effect of water flow on the outer side of the thread rolling wheel is more balanced, the size of the produced workpiece cannot be affected by local non-temperature reduction effect, the washed water flow is limited by the shielding frame 412 to flow downwards from the position of the water falling hole 413 to the interior of the impurity filtering box 41, the second rotating wheel 414 connected to the front surface of the first rotating wheel 28 drives the third rotating wheel 418 to rotate through the transmission belt 27, the reciprocating screw rod 419 connected with the third rotating wheel 418 rotates, the impurity cleaning plate 420 connected to the reciprocating screw rod 419 through the sliding piece reciprocates on the outer side wall of the reciprocating screw rod 419 in the rotating process of the reciprocating screw rod 419, impurities in the water flow are filtered by the filter screen plate 411 and then flow into the interior of the pollution removing box 42, the stirring blade 410 positioned in the interior of the pollution removing box 42 rotates under the driving of the connecting shaft 29, so that the detergent added into the water flow by the automatic chemical adding device 43 is fully mixed with the water flow, when the turntable 25 rotates to drive the baffle 415 to move outwards inside the water guide box 46, the space on one side of the baffle 415 inside the water guide box 46 increases pressure and decreases to form a pressure difference with the external environment, so that the water guide box 46 needs to absorb substances from the outside for supplement, the first one-way valve 416 is closed under the action of the pressure difference, the second one-way valve 417 is opened, the water flow inside the decontamination box 42 enters the water guide box 46 along the communicating pipe 44 under the action of the pressure difference, when the turntable 25 drives the baffle 415 to move inwards inside the water guide box 46, the space on one side of the baffle 415 inside the water guide box 46 decreases pressure and increases, so that the water flow inside the water guide box 46 needs to flow outwards under the action of the pressure, the first one-way valve 416 is opened under the action of the pressure difference, the second one-way valve 417 is closed, the water flow inside the water guide box 46 flows into the water conveying pipe 49, and the impurity removing plate 420 does reciprocating motion under the support of the reciprocating screw 419 and the support rod 421, magnet plate 52 that is located impurity removal board 420 both sides and connects through braced frame 55 adsorbs the iron fillings that are not blocked and establish at the filter mesh inboard, make iron fillings and filter screen separation, the condition of filter mesh hole can not cause the iron fillings that are not blocked and establish in impurity removal board 420 removal process, impurity removal board 420 reciprocating motion in-process drives screw rod 51 through the gyro wheel on gyro wheel frame 54 and rotates, make sliding block 56 through the screw thread gomphosis drive impurity removal frame 53 and strike off the impurity of magnet plate 52 lower surface, make iron fillings and magnet plate 52 separate, magnet plate 52 of being convenient for continues to carry out the adsorption of iron fillings.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. An adjustable thread rolling machine for a flexible carrier roller production line comprises a movable table (1), a fixed table (3) and a working table (6), wherein one side of the upper surface of the working table (6) is connected with the fixed table (3), and the other side of the upper surface of the working table (6) is connected with the movable table (1) in a sliding manner, and is characterized in that one side of the front surface of the fixed table (3) is provided with an adjusting mechanism (2);
the adjusting mechanism (2) comprises a supporting table (211), one side, far away from the fixed table (3), of the supporting table (211) is rotatably connected with a connecting shaft (29), the upper end of the connecting shaft (29) is connected with a turntable (25), a driven gear (26) is connected to the outer side wall of the connecting shaft (29) close to the lower portion of the supporting table (211), a driving gear (212) is rotatably connected to the front surface of the fixed table (3) close to the lower portion of the driven gear (26) through a rotating shaft, one side, close to the driving gear (212), of the front surface of the fixed table (3) is connected with a first rotating wheel (28), and the outer side wall of the first rotating wheel (28) is connected with a driving belt (27);
carousel (25) upper surface outside rotates through the pivot and is connected with first actuating lever (24), first actuating lever (24) are kept away from the one end of carousel (25) is connected with fly leaf (22) through rotating the seat, fixed station (3) upper surface corresponds fly leaf (22) position department is connected with out water cavity (23), drain hole (21) have been seted up to fly leaf (22) front surface intermediate position department.
2. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 1, wherein a water circulation mechanism (4) is arranged on one side, close to the adjusting mechanism (2), of the upper surface of the fixing table (3);
the water circulation mechanism (4) comprises an impurity filtering box (41), one side of the lower surface of the impurity filtering box (41) is connected with a decontamination box (42), one side of the front surface of the decontamination box (42) is connected with a communicating pipe (44), one end, far away from the decontamination box (42), of the communicating pipe (44) is connected with a water guide box (46), one side of the outer side wall of the water guide box (46) is connected with a water conveying pipeline (49), and one side of the upper surface of the water conveying pipeline (49) is connected with a pressure balance pipeline (47);
leading water tank (46) inside wall sliding connection has baffle (415), baffle (415) lateral wall is close to the intermediate position department of carousel (25) one side is connected with connecting rod (48), connecting rod (48) are kept away from the one end rotation of baffle (415) is connected with second actuating lever (45), leading water tank (46) lateral wall corresponds communicating pipe (44) position department is connected with second check valve (417), leading water tank (46) lateral wall corresponds conduit (49) position department is connected with first check valve (416).
3. The adjustable thread rolling machine for the flexible carrier roller production line as claimed in claim 2, wherein the impurity filtering box (41) is internally provided with chip removing mechanisms (5) close to two sides of the outer side wall of the impurity removing plate (420);
remove bits mechanism (5) including braced frame (55), braced frame (55) inside wall is connected with magnet board (52), and the corresponding bracing piece (421) below in clear miscellaneous board (420) lateral wall both sides is connected with gyro wheel frame (54), gyro wheel frame (54) lateral wall one side is rotated and is connected with screw rod (51), gyro wheel frame (54) lateral wall is close to one side of screw rod (51) is connected with gag lever post (57), screw rod (51) lateral wall has sliding block (56) through screw thread sliding connection, sliding block (56) lateral wall is connected with clear miscellaneous frame (53).
4. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 1, wherein a support frame (210) is connected to a position, corresponding to the turntable (25), of an outer side wall of the connecting shaft (29), a fourth rotating wheel is connected to the rear portion of the outer side wall, connected with a rotating shaft, of the driving gear (212), and the fourth rotating wheel is in transmission connection with the first rotating wheel (28) through a transmission belt (27).
5. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 1, wherein a sliding groove is formed in a position, corresponding to the movable plate (22), of the upper surface of the water outlet cavity (23), the width of the sliding groove is the same as that of the movable plate (22), and a sealing gasket is connected to the inner side wall of the sliding groove.
6. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 2, wherein one end, close to the inside of the decontamination box (42), of the connecting shaft (29) is connected with a stirring blade (410), and one side of the upper surface of the decontamination box (42) is connected with an automatic medicine feeding device (43).
7. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 2, wherein a second rotating wheel (414) is connected to the front surface of the first rotating wheel (28), the second rotating wheel (414) is in transmission connection with a third rotating wheel (418) through a transmission belt (27), a reciprocating lead screw (419) is connected to the position, corresponding to the third rotating wheel (418), of the inner side wall of the impurity filtering box (41), a support rod (421) is connected to one side, far away from the reciprocating lead screw (419), of the inner side wall of the impurity filtering box (41), a filter screen plate (411) is connected to the position, close to the lower portion of the reciprocating lead screw (419), of the inner side wall of the impurity filtering box (41), and an impurity removing plate (420) is connected to the outer side wall of the reciprocating lead screw (419) in a sliding manner through a sliding member.
8. The adjustable thread rolling machine for the flexible carrier roller production line according to claim 2, wherein water falling holes (413) are formed in two sides of the upper surface of the workbench (6), and a shielding frame (412) is connected to the outer side, close to the water falling holes (413), of the upper surface of the workbench (6).
9. The adjustable thread rolling machine for the flexible carrier roller production line as claimed in claim 1, wherein the use method of the adjustable thread rolling machine comprises the following steps:
the method comprises the following steps: when the thread rolling machine works, a rotating shaft supporting the rotation of a thread rolling wheel rotates, a first rotating wheel (28) connected with the rotating shaft of the thread rolling machine drives a fourth rotating wheel coaxial with a driving gear (212) to rotate through a transmission belt (27), so that a driven gear (26) embedded with the driving gear (212) rotates, a connecting shaft (29) supported through a supporting table (211) rotates along with the rotation of the driven gear (26), a rotary table (25) supported through a supporting frame (210) and connected to the upper end of the connecting shaft (29) pulls a movable plate (22) to slide in a sliding groove formed in the upper surface of a water outlet cavity (23) through a first driving rod (24) in the rotating process, water in the water outlet cavity (23) flows out from a position of a water flowing hole (21) in the movable plate (22) in the sliding process of the movable plate (22), and the movable plate (22) reciprocates back and forth, washing each position of the thread rolling wheel by water flow;
step two: the flushed water flow is limited by a shielding frame (412) to flow downwards from a water falling hole (413) to the interior of the impurity filtering box (41), a second rotating wheel (414) connected to the front surface of a first rotating wheel (28) drives a third rotating wheel (418) to rotate through a transmission belt, a reciprocating lead screw (419) connected with the third rotating wheel (418) is made to rotate, an impurity cleaning plate (420) connected to the reciprocating lead screw (419) through a sliding part reciprocates on the outer side wall of the reciprocating lead screw (419) in the rotating process of the reciprocating lead screw (419), scrap iron in the water flow flows to the interior of the decontamination box (42) after being filtered by a filter screen plate (411), a stirring blade (410) located in the decontamination box (42) rotates under the driving of a connecting shaft (29), so that a decontaminating agent added into the water flow by an automatic dosing device (43) is fully mixed with the water flow, and in the rotating process of the rotating disc (25), the baffle (415) connected with the connecting rod (48) is drawn by the second driving rod (45) to reciprocate on the inner side of the water guide tank (46), and pressure difference is generated inside the water guide tank (46) under the action of the first check valve (416) and the second check valve (417), so that water in the decontamination tank (42) flows to the inside of the water guide tank (46) through the communication pipe (44) under the action of the pressure difference and flows out from the position of the water conveying pipeline (49);
step three: in the process that the impurity removing plate (420) does reciprocating motion under the support of the reciprocating screw rod (419) and the support rod (421), the impurity removing plate (420) can clean scrap iron on the surface of the filter screen plate (411), the scrap iron on the filter screen plate (411) is adsorbed through the magnet plates (52) connected to the inner side walls of the support frames (55) on the two sides of the outer side wall of the impurity removing plate (420), the scrap iron and the filter screen plate (411) are separated from each other, the screw rod (51) connected with the upper rotating shaft of the roller frame (54) can rotate along with the rotation of the roller, the sliding block (56) embedded with the screw rod (51) through threads can move on the outer side wall of the screw rod (51), and the impurity removing frame (53) connected to the sliding block (56) can scrape the scrap iron adsorbed on the magnet plates (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111202630.3A CN113941677A (en) | 2021-10-15 | 2021-10-15 | Adjustable thread rolling machine for flexible carrier roller production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111202630.3A CN113941677A (en) | 2021-10-15 | 2021-10-15 | Adjustable thread rolling machine for flexible carrier roller production line |
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| Publication Number | Publication Date |
|---|---|
| CN113941677A true CN113941677A (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111202630.3A Pending CN113941677A (en) | 2021-10-15 | 2021-10-15 | Adjustable thread rolling machine for flexible carrier roller production line |
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| Country | Link |
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| CN (1) | CN113941677A (en) |
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2021
- 2021-10-15 CN CN202111202630.3A patent/CN113941677A/en active Pending
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