Carbon deposit-resistant supported Pt catalyst, preparation method thereof and application thereof in catalytic hydrogen production
Technical Field
The invention belongs to the technical field of catalyst preparation, and particularly relates to an anti-carbon-deposition supported Pt catalyst, a preparation method thereof and application thereof in catalytic hydrogen production.
Background
The supported catalyst is widely applied to energy and petrochemical processes due to the characteristics of excellent heat transfer and mass transfer performance, easy continuous reaction and the like, and particularly the usage amount of the supported catalyst accounts for more than 70 percent of the total usage amount of the catalyst in important reaction processes such as hydrogen production of fossil fuel, hydrocarbon conversion, selective oxidation of olefin, selective hydrogenation and the like.
Common supported catalysts mostly adopt methods such as an impregnation method, a spraying method or a coating method for active metals and auxiliary metals to be added into the catalysts, however, the active metals and the auxiliary metals are easily influenced by a solvation effect, a metal component clustering effect, subsequent high-temperature roasting and other heat treatments in the preparation process, and a metal component microcrystal coagulation phenomenon occurs, so that the metal component dispersibility is poor, the catalyst structure is unstable, and the results of high energy consumption, large precious metal consumption and the like in the preparation process are brought. In addition, in the reaction processes of hydrogen production, hydrocarbon conversion, selective hydrogenation and the like, because most of the catalysts are acidic materials, carbon deposition which is difficult to avoid exists in the actual use process.
Hydrotalcite-like compounds include Hydrotalcite (Hydrotalcite) and Hydrotalcite-like compounds (Hydrotalcite-like compounds), and the main body thereof is generally composed of hydroxides of two metals, and is also called Hydrotalcite-like compoundIs a Layered Double Hydroxide (LDH). Intercalated compounds of LDHs are known as intercalated hydrotalcites. Hydrotalcites, hydrotalcite-like compounds, and intercalated hydrotalcites are collectively referred to as hydrotalcite-like intercalation materials (LDHs). The chemical formula is [ M ]2+ 1-xM3+ x(OH)2]x+(An–)x/n·mH2And O, the material is in a hexagonal lamellar structure, and the lamellar structure has extremely high rigidity and is extremely difficult to prepare into a lamellar structure with controllable appearance. The material is an inorganic material with unique structural characteristics: such as the adjustable denaturation of element composition in a wider range, the adjustable denaturation of a pore structure, the designability of interlayer intercalation anion species and the like lays the foundation that the material can possibly become an industrial catalyst or a catalyst precursor with potential application prospect.
The LDHs has acid-base double functions, the most basic is alkalinity, and the laminate contains OH-Due to the small specific surface area (about 5-20 m)2/g) is a weakly basic compound, and the composite metal oxide LDO obtained by roasting the compound is strong in alkalinity due to the full exposure of the structural center, and the LDO generally has a high specific surface area (about 200- & lt 300 & gt m)2In terms of/g), base centers and acid centers of different strengths, are also an important class of supports and catalysts. When the temperature of the LDHs is lower than 220 ℃, only crystal water is lost, and the original structure is not damaged; at 250-450 ℃, the laminate hydroxyl shrinks and releases CO2(ii) a At 450-550 deg.c, stable bimetal oxide can be formed, and LDO can be used in certain humidity (or water) and CO2(or carbonate) can be recovered into LDH, namely has a memory function, the recovery is not complete recovery, and the crystallinity of the LDO is reduced in the recovery process, so that the performance of the LDO is maintained, and the LDO can stably exist in the environment and can not be changed back to LDHs; when the temperature exceeds 600 ℃, a spinel phase product is formed, and the mixture of metal oxides starts to sinter, so that the surface area is greatly reduced, the pore volume is reduced, and the basicity is weakened.
Disclosure of Invention
The invention aims to provide an anti-carbon deposition supported Pt catalyst, a preparation method thereof and application thereof in catalytic hydrogen production.
The preparation method of the carbon deposition resistant supported Pt catalyst comprises the following steps:
(1) mixing Al2O3Adding the carrier into alkalescent solution for activation, adding soluble divalent metal salt solution, standing at 70-150 deg.C for reaction for 12-48 hr, naturally cooling after reaction, washing with deionized water, filtering, and drying at 60-150 deg.C for 12-48 hr to obtain Al-doped aluminum oxide2O3Growing hydrotalcite precursor on the surface of the carrier; then roasting in air atmosphere;
(2) adding the roasted product obtained in the step (1) into a soluble platinum salt solution with the concentration of 0.01-0.3mol/L, oscillating and reacting for 6-48h at 50-90 ℃, washing and filtering with deionized water after the reaction is finished, drying the obtained solid at 60-130 ℃ for 4-24h, and roasting in an air atmosphere;
(3) and (3) reducing and roasting the roasted product obtained in the step (2) in a hydrogen atmosphere to obtain the carbon deposition resistant supported Pt catalyst.
The Al is2O3The crystal form of the carrier is one or more of delta, beta, gamma, theta and eta, and the shape is one or more of spherical, clover, sheet, honeycomb and columnar; the Al is2O3The particle size of the carrier is 10-100 meshes. The Al is2O3The addition amount of the carrier is 10-60 g/L.
The weak alkaline solution is urea solution or ammonia water solution, the pH value is 7-9, and the concentration is 0.2-2.0
mol/L。
The activation conditions are as follows: the mixture is stirred and reacted for 0.5 to 2 hours at the temperature of between 80 and 150 ℃, and then the mixture is placed in a closed normal pressure kettle and is kept stand and reacted for 12 to 48 hours at the temperature of between 70 and 150 ℃.
The soluble divalent metal salt is one or more of Be salt, Mg salt, Ca salt, Cs salt and Ba salt. After adding the soluble divalent metal salt solution, the concentration of the divalent metal ions in the solution is 0.001-1 mol/L.
The roasting temperature in the step (1) is 200-600 ℃, and the roasting time is 4-12 h.
The roasting temperature in the step (2) is 300-900 ℃, and the roasting time is 4-24 h.
The roasting temperature in the step (3) is 200-600 ℃, and the roasting time is 1-6 h.
The content of Pt in the carbon deposit resistant load type Pt catalyst is 0.01 wt% -3 wt%.
The prepared carbon deposit resistant load type Pt catalyst is applied to catalyzing methanol steam reforming to prepare hydrogen.
The invention adopts the surface in-situ growth technology, and not only can realize the initial carrier Al2O3Regulating physical texture and surface physical and chemical performance, introducing alkaline earth metal element as catalyst assistant, and adding Al as initial carrier2O3LDHs and derivatives thereof formed by in-situ growth on the surface can form a grid-like structure and can provide a local limited micro-loading space suitable for dispersion, stability and immobilization of metal particles, so that a novel catalyst carrier is obtained, and Pt ions are immobilized on the novel catalyst carrier by adopting a solution impregnation preparation technology; finally, platinum in the catalyst is reduced so as to be applied to hydrogen production reaction and can be a catalytic product H2The molecules provide a surface local confinement overflow space, which provides guarantee for the improvement and promotion of the reactivity and stability of the supported Pt metal catalyst. Under the roasting condition of the invention, partial MAL-LDHs in the precursor is converted into MAL-LDO, and the surface confinement space structure of the LDHs can be basically maintained in the conversion process, which not only shows that the catalyst has excellent material structure stability, but also is beneficial to the adsorption of raw material molecules in the surface confinement space of the catalyst and fully participates in the reaction, and the structure stability, water resistance and CO resistance of the LDO can be improved by selecting proper roasting temperature2And the like. Compared with the traditional solution impregnation method, the Pt catalyst prepared by the method has higher hydrogen production activity, and the obtained Pt catalyst has high dispersity and stability. The method can improve and improve the activity and stability of the hydrogen production reaction, reduce the loading amount of the noble metal Pt and reduce the cost. When the catalyst is applied to the reaction of hydrogen production by reforming methanol steam, the performance parameters such as methanol conversion rate, hydrogen selectivity and the like in the reaction can be obviously improved. After reaction of catalystThe agent was characterized and found to retain the characteristics of the LDO, and was characterized again over a period of storage and storage, and still did not become LDH structure.
Detailed Description
The invention is at the initial carrier Al2O3Synthesizing a precursor material containing a catalytic promoter metal component and an Al element on the surface in situ, and then drying, roasting and the like to realize the conversion of the precursor material to a corresponding metal oxide containing the promoter metal component so as to realize the isolation and high dispersion of the catalytic promoter elements and can be carried out on an initial carrier Al2O3Forming a grid-like confinement structure on the surface, then realizing the optimization of material composition and structural performance by regulating and controlling the introduction amount of a catalytic assistant, the surface in-situ synthesis of a corresponding precursor material and the subsequent conformation conversion process, and finally realizing the dispersion and immobilization of a catalytic active component Pt by adopting an impregnation method.
The method of the invention can realize M containing the catalytic promoter M2+Al-LDHs type hydrotalcite layered precursor in-situ growth on Al2O3A surface; according to the structural characteristics of LDHs, the metal element M and the Al element of the catalytic promoter can realize atomic-level dispersion immobilization and in-situ distribution under the effects of lattice constraint and directional isolation of an LDHs laminate, and meanwhile, although the subsequent treatment processes such as high-temperature roasting and the like are required, the dispersion immobilization state of the metal element M of the catalytic promoter can still be effectively maintained, and serious surface migration is not easy to occur; of particular note is that in Al2O3Surface in situ growth of the resulting M2+Al-LDHs can be in Al2O3The surface forms a latticed confinement microscopic confinement structure, and the structure is converted by subsequent heat treatment to form M2+Al-LDO/Al2O3The catalyst can still be effectively maintained, and can play an effective role in dispersing, isolating and stably immobilizing subsequent active metal components Pt, so that the stable immobilization and dispersion of the catalytic assistant metal element M and the catalytic active metal components Pt are achieved, the overall catalytic activity and stability of the material can be improved, and the purposes of improving the catalytic activity and improving the stability are achieved. Furthermore, from M2+Al-LDHs derived M2+Al-LDO compared to Al2O3All have stronger alkalinity, which leads the surface acidity of the finally obtained load type Pt catalyst to be effectively regulated and controlled, thereby having obvious inhibition effect on carbon deposition phenomenon in the hydrogen production reaction process, and the obtained M2+The Al-LDO has high stability, can maintain the LDO structure when stored in room temperature environment, and does not absorb water and CO2Back to the LDH material.
For ease of understanding, the present invention is described below with reference to specific examples, which are intended to be illustrative only and not to be limiting in any way.
Example 1
Firstly, 3g of urea is weighed and dissolved in deionized water to prepare 70ml of solution, and 2.5g of spherical theta-Al with the granularity of 40 meshes2O3Adding into the above solution, stirring at 80 deg.C for 1 hr, placing into a sealed normal pressure autoclave, standing at 90 deg.C for 24 hr; then, 3g of Mg (NO) was weighed3)2·6H2Dissolving O in deionized water to prepare 18ml solution, adding into the mixture, standing at 120 deg.C for 24 hr, cooling, filtering, washing with deionized water, drying at 70 deg.C for 12 hr to obtain MgAl-LDHs/Al2O3(ii) a Then 0.04g of platinum chloride is weighed to prepare 5.0ml of aqueous solution, and the obtained MgAl-LDHs/Al is added2O3Placing in platinum chloride water solution, placing in 70 deg.C water bath shaker for 24 hr, filtering, washing the obtained solid with deionized water, and drying at 70 deg.C; finally, roasting at 450 ℃ for 8 hours, placing the roasted sample in a fixed bed microreflector, and reacting with H2And carrying out reduction treatment at the temperature of 300 ℃ for 2 hours to obtain the carbon deposition resistant supported Pt catalyst.
The catalyst is used for methanol steam reforming hydrogen production reaction through a fixed bed type micro-reverse evaluation device, and the reaction conditions are as follows: the reaction temperature is 340 ℃, the normal pressure is realized, the water-carbon ratio is n (CH)3OH):n(H2O) 1:1.5, using N2As a carrier gas, the flow rate of methanol was 0.7ml/min, and the reaction time was 6 hours, resulting in a methanol conversion of 80% and a hydrogen yield of 0.92L/min.
To compare the catalytic performance of the samples, 3g Mg (NO) was weighed3)2·6H2O and 0.04g of platinum chloride were dissolved in 5.0ml of water, and prepared in Al by the co-impregnation method in the same manner as described above2O3The surface of the carrier was then calcined and reduced, and under the same evaluation conditions, the result was 60% conversion of methanol and 0.67L/min of hydrogen production. 0.04g of platinum chloride was weighed out and dissolved in 5.0ml of water, and prepared in Al by the co-impregnation method in the same manner as described above2O3The surface of the carrier was then calcined and reduced, and under the same evaluation conditions, the result was 45% conversion of methanol and 0.6L/min of hydrogen production.
Example 2
Firstly, 5ml of commercial concentrated ammonia water (the concentration is 25 percent, the molar concentration is 13.38mol/L) is weighed and prepared into 80ml of solution with deionized water, and 3.0g of spherical gamma-Al with the granularity of 80 meshes2O3Adding into the above solution, stirring at 70 deg.C for 0.5 hr, placing into a sealed normal pressure autoclave, and standing at 80 deg.C for 12 hr; then, 4.8g of Mg (NO) was weighed out3)2·6H2Dissolving O in deionized water to prepare 10ml solution, adding the solution into the mixture, standing for 24 hours at 110 ℃, cooling, filtering, washing with deionized water, and drying at 80 ℃ for 18 hours to obtain MgAl-LDHs/Al2O3(ii) a Then 0.3g of platinum chloride is weighed to prepare 6.0ml of aqueous solution, and the obtained MgAl-LDHs/Al is added2O3Placing in platinum chloride water solution, placing in 80 deg.C water bath shaker for 12 hr, filtering, washing the obtained solid with deionized water, and drying at 90 deg.C; finally, roasting at 400 ℃ for 6 hours, placing the roasted sample in a fixed bed microreflector, and reacting with H2Reducing at 400 deg.c for 2.5 hr to obtain carbon deposit resisting supported Pt catalyst.
The catalyst is used for methanol steam reforming hydrogen production reaction through a fixed bed type micro-reverse evaluation device, and the reaction conditions are as follows: the reaction temperature is 360 ℃, the normal pressure is realized, and the water-carbon ratio is n (CH)3OH):n(H2O) 1:1.5, using N2As carrier gas, methanol flow rate of 0.7ml/min, reaction time of 6h, and methanol conversion rate of 85%The hydrogen yield was 0.98L/min.
To compare the catalytic performance of the samples, we weighed 4.8g Mg (NO)3)2·6H2O and 0.04g of platinum chloride were dissolved in 6.0ml of water, and prepared in Al by the co-impregnation method in the same manner as described above2O3The surface of the carrier was then calcined and reduced, and under the same evaluation conditions, the result was 64% conversion of methanol and 0.7L/min of hydrogen production. 0.04g of platinum chloride is weighed and dissolved in 6.0ml of water, and prepared in Al by the co-impregnation method in the same way as the above method2O3The carrier surface was then calcined and reduced, and under the same evaluation conditions, the result was 48% methanol conversion and 0.56L/min hydrogen production.
Example 3
Firstly, 6g of urea is weighed and dissolved in deionized water to prepare 60ml of solution, and 3.0g of spherical delta-Al with the granularity of 60 meshes2O3Adding into the above solution, stirring at 70 deg.C for 1 hr, placing into a sealed normal pressure autoclave, and standing at 100 deg.C for 24 hr; then, 9g of CaCl was weighed2Dissolving in deionized water to obtain 60ml solution, adding into the above mixture, standing at 130 deg.C for 24 hr, cooling, filtering, washing with deionized water, and drying at 70 deg.C for 12 hr to obtain CaAl-LDHs/Al2O3(ii) a Then 0.13g of platinum chloride is weighed to prepare 6.0ml of aqueous solution, and the obtained CaAl-LDHs/Al2O3Placing in platinum chloride water solution, placing in 70 deg.C water bath shaker for 24 hr, filtering, washing the obtained solid with deionized water, and drying at 70 deg.C; finally, roasting at 400 ℃ for 8 hours, placing the roasted sample in a fixed bed micro-reactor, and reacting with H2And carrying out reduction treatment at the temperature of 300 ℃ for 3 hours to obtain the carbon deposition resistant supported Pt catalyst.
The catalyst was subjected to the application performance test under the same conditions as in example 1, and as a result, the methanol conversion was 90% and the hydrogen production was 1.04L/min.
To compare the catalytic performance of the samples, 9g of calcium chloride and 0.13g of platinum chloride were weighed out and dissolved in 6.0ml of water, and supported on Al by co-impregnation in the same manner as described above2O3The surface of the carrier is then calcined and reduced, and under the same reaction conditions, the result is that the conversion rate of methanol is 72% and the yield of hydrogen is 0.67L/min. 0.13g of platinum chloride was weighed out and dissolved in 6.0ml of water, and prepared in Al by the co-impregnation method in the same manner as described above2O3The carrier surface was then calcined and reduced, and under the same evaluation conditions, the result was 58% methanol conversion and 0.84L/min hydrogen production.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.