Oxalic acid waste liquid recovery system and recovery method
Technical Field
The invention belongs to the technical field of waste liquid treatment, and relates to a system and a method for recovering oxalic acid waste liquid.
Background
Oxalic acid, is one of the simplest organic diacids. The structure is simplified as HOOCCOOH. It is colorless transparent crystal, harmful to human body, and can make the pH value in human body lose balance, and can affect development of children. Oxalic acid is often used for surface treatment of titanium substrates, the effect is superior to that of traditional inorganic acid, oxalic acid wastewater etched on the titanium substrates is an acidic mixed solution of oxalic acid and titanium oxalate, the content of organic matters is high, direct discharge has great impact on the environment, and huge economic and social values can be realized if an effective method is adopted for recycling the oxalic acid wastewater. At present, the conventional methods for recovering oxalic acid from oxalic acid wastewater are a lead sulfate method and a lime-gypsum method. The method for recovering oxalic acid by taking lead sulfate as an intermediate has the greatest defect that lead in oxalic acid recovery wastewater causes environmental pollution. In addition, the activity of lead sulfate is gradually reduced along with the increase of the use times, so that the yield of oxalic acid is low, and the production cost is increased. Although the problem of heavy metal lead pollution is solved by recovering oxalic acid by a lime-gypsum method, the obtained mixture of calcium oxalate and calcium sulfate is complex in the process of separating and recovering oxalic acid from the mixture of calcium oxalate and calcium sulfate, the recovery rate of oxalic acid is low, the recovery cost is high, and a large amount of waste water and waste residues are generated.
The traditional oxalic acid recovery process has many problems, and a new technology is urgently needed to be found to solve the defects. Therefore, the invention firstly proposes that the membrane technology is applied to the recycling of oxalic acid in the oxalic acid wastewater of titanium surface treatment, and the technology has short process chain and high recovery efficiency.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a system and a method for recovering oxalic acid waste liquid, replaces the traditional chemical method, has short process chain, avoids secondary pollution, quickly realizes the recycling of oxalic acid, is used for preparation at present and improves the recycling efficiency of oxalic acid.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an oxalic acid waste liquid recovery system, oxalic acid is used for handling the titanium surface, its characterized in that, oxalic acid waste liquid recovery system includes oxalic acid waste water collection device, oxalic acid waste water collection device's output is connected with the booster pump, the booster pump is connected with elementary filter equipment, elementary filter equipment is connected with the high-pressure pump of receiving nanofiltration, it is connected with the device of receiving nanofiltration to receive the high-pressure pump, receive the device output and receive the collection device and be connected with receiving nanofiltration.
Further, the primary filtering device comprises a bag filter, a safety filter and a precision filter which are connected in sequence; the filter material adopted by the bag filter, the cartridge filter and the precision filter is one of PP, UPVC, PVDF and FRP.
Furthermore, a nanofiltration membrane of the nanofiltration device is made of polypiperazine, and the membrane aperture of the nanofiltration membrane is 1 nm.
Furthermore, the nanofiltration collection device comprises a nanofiltration concentrated solution collection device and a nanofiltration recycling solution collection device.
Further, a cleaning device is connected between the nanofiltration device and the nanofiltration high-pressure pump, the cleaning device comprises a reverse osmosis device, and RO pure water prepared by the reverse osmosis device washes a high-molecular membrane of the nanofiltration device.
Further, the cleaning device also comprises a chemical cleaning tank.
Further, the nanofiltration device comprises at least two elements, and the output end of the nanofiltration device is also connected with an oxalic acid wastewater collection device.
The method for recovering the oxalic acid waste liquid is characterized by comprising the following steps of:
step 1, feeding oxalic acid waste liquid into a primary filter through a booster pump, and filtering out substances with the diameter larger than 0.1 mu m;
and 2, the oxalic acid liquid filtered by the primary filter enters a nanofiltration device through a nanofiltration high-pressure pump, and an oxalic acid concentrated solution, an oxalic acid recycling solution and an oxalic acid reflux solution are filtered after the oxalic acid liquid is filtered by the nanofiltration device.
Further, the step 1 specifically includes the following steps:
the oxalic acid waste liquid enters a bag filter through a booster pump, the filtering precision of the bag filter is 5 microns, and impurities with the diameter of more than 5 microns are intercepted; then entering a security filter, wherein the filtering precision of the security filter is 1-5 μm; and finally, the mixture enters a precision filter, and the filtering precision of the precision filter is 0.1-1 mu m.
Further, the recovery method also comprises a washing nanofiltration device, and specifically comprises the following steps:
closing the oxalic acid waste liquid inlet valve, opening a flushing valve and a flushing pump, and flushing the nanofiltration device by RO water prepared by the RO device; and when the quality of the oxalic acid reflux liquid is reduced to be below the standard value during operation, the nano-filtration device is washed by HCl solution in the chemical cleaning tank.
Compared with the prior art, the invention has the following beneficial effects:
a recovery system and a recovery method for oxalic acid waste liquid replace the traditional chemical method, have short process chain, avoid secondary pollution, and improve the recycling efficiency of oxalic acid by quickly recycling oxalic acid and using the technology in the field.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a structural diagram of an oxalic acid waste liquid recovery system of the present invention;
FIG. 2 is a working block diagram of an oxalic acid waste liquid recovery system of the present invention;
wherein: 1. an oxalic acid wastewater collection device; 2. a booster pump; 3. a bag filter; 4. a cartridge filter; 5. a precision filter; 6. a nanofiltration high-pressure pump; 7. a cleaning device; 8. a nanofiltration device; 9. a nanofiltration concentrate collection device; 10. nanofiltration recycling liquid collecting device.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus consistent with certain aspects of the invention, as detailed in the appended claims.
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings and examples.
Examples
The utility model provides an oxalic acid waste liquid recovery system, oxalic acid is used for handling the titanium surface, and oxalic acid waste liquid recovery system includes oxalic acid waste water collection device 1, and oxalic acid waste water collection device 1's output is connected with booster pump 2, and booster pump 2 is connected with elementary filter equipment, and elementary filter equipment is connected with nanofiltration high-pressure pump 6, and nanofiltration high-pressure pump 6 is connected with nanofiltration device 8, and nanofiltration device 8 output is connected with nanofiltration collection device. The primary filtration device comprises a bag filter 3, a security filter 4 and a precision filter 5 which are connected in sequence. The nanofiltration device 8 comprises at least two elements, and the output end of the nanofiltration device is also connected with the oxalic acid wastewater collection device 1. The filter material adopted by the bag filter 3, the cartridge filter 4 and the precision filter 5 is one of PP, UPVC, PVDF and FRP.
Preferably, the nanofiltration membrane of the nanofiltration device is made of polypiperazine, and the membrane aperture of the nanofiltration membrane is 1 nm.
The nanofiltration collecting device comprises a nanofiltration concentrated solution collecting device 9 and a nanofiltration recycling solution collecting device 10. And a cleaning device 7 is connected between the nanofiltration device 8 and the nanofiltration high-pressure pump 6, the cleaning device 7 comprises a reverse osmosis device, RO pure water prepared by the reverse osmosis device is used for washing a high molecular membrane of the nanofiltration device 8, and the cleaning device further comprises a chemical cleaning tank.
The recovery of the oxalic acid waste liquid is realized by the following steps:
step 1, the oxalic acid waste liquid enters a bag filter through a booster pump, the filtering precision of the bag filter is 5 microns, impurities with the diameter of more than 5 microns are intercepted, specifically steel sand particles, brown corundum particles, white corundum particles, titanium slag particles, oil stains and the like, the bag filter is made of PP, and a PP filter bag is arranged in the bag filter;
then the mixture enters a security filter, the filtering precision of the security filter is 1-5 mu m, and the fine steel grit powder, brown corundum powder, white corundum powder, titanium slag powder, oil stain and the like are specifically filtered, the security filter is made of FRP, and a folding PP filter element is arranged in the security filter;
and then entering a precision filter, wherein the filtering precision of the precision filter is 0.1-1 mu m, oil stains, titanium ions and titanium oxalate suspended matters are specifically filtered, the filter is made of FRP, and a folding PP filter element is arranged in the filter.
The nanofiltration system comprises 0-600L/h of oxalic acid concentrated solution and 0-4 m of oxalic acid recycling solution3H, 0-16 m of oxalic acid reflux3And h, controlling the flow of the oxalic acid recycling liquid by regulating and controlling the flow of the oxalic acid concentrated solution and the oxalic acid circulating liquid.
And 2, the oxalic acid liquid filtered by the primary filter enters a nanofiltration device 8 through a nanofiltration high-pressure pump 6, and an oxalic acid concentrated solution, an oxalic acid recycling solution and an oxalic acid reflux solution are filtered out after the filtration treatment of the nanofiltration device 8. One part of the oxalic acid concentrated solution is collected in the nanofiltration concentrated solution collecting device, and the other part of the oxalic acid concentrated solution flows into the oxalic acid wastewater collecting device as circulating liquid.
The data pair ratio before and after the oxalic acid recycling is shown in table 1, and the operating parameters of the oxalic acid recycling system are shown in table 2:
TABLE 1 comparison of data before and after oxalic acid recycle
TABLE 2 oxalic acid Recycling System operating parameters
From the table 1, the nano-filtration system can realize the separation of titanium oxalate in the oxalic acid waste liquid, more than 65% of oxalic acid is recycled, and the content of titanium ions in the recycled oxalic acid is reduced to 110mg/L (1200 mg/L of the oxalic acid waste liquid), so that the etching capacity of the recycled oxalic acid on the titanium plate is ensured. Meanwhile, as can be seen from the table 2, the system runs stably, the existing preparation of oxalic acid is realized, and the recycling efficiency is improved.
The recovery method also comprises a flushing nanofiltration device, which comprises the following steps:
after the operation of the nanofiltration system is finished, closing the oxalic acid waste liquid inlet valve, opening the flushing valve and the flushing pump until the oxalic acid waste liquid inlet valve is flushed completely, performing RO pure water flushing on the nanofiltration system after each operation, and preparing RO water by the reverse osmosis device to flush the nanofiltration device to prevent pollutants from fouling the surface of the membrane; when the quality of the oxalic acid reflux liquid drops below a standard value during operation, the nanofiltration device is washed by 5 percent HCl solution in a chemical cleaning tank.
The foregoing are merely exemplary embodiments of the present invention, which enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention.
It is to be understood that the present invention is not limited to what has been described above, and that various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.