CN113927735A - Ceramic composite material preparation system - Google Patents
Ceramic composite material preparation system Download PDFInfo
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- CN113927735A CN113927735A CN202111089201.XA CN202111089201A CN113927735A CN 113927735 A CN113927735 A CN 113927735A CN 202111089201 A CN202111089201 A CN 202111089201A CN 113927735 A CN113927735 A CN 113927735A
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- circular shell
- pipe
- ceramic composite
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- 239000000919 ceramic Substances 0.000 title claims abstract description 60
- 239000002131 composite material Substances 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 140
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000005485 electric heating Methods 0.000 claims abstract description 39
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 abstract description 29
- 239000002994 raw material Substances 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
- B28C7/0023—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust by heating or cooling
- B28C7/003—Heating, e.g. using steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
Abstract
The invention discloses a ceramic composite material preparation system which comprises a circular shell, a feed liquid inlet pipe, a feed water outlet pipe and an exhaust pipe. According to the invention, the designed ceramic composite material preparation system controls the speed reducing motor through the DCS controller, the speed reducing motor drives the rotary rod and the spiral blade to rotate through the sealed bearing, feed liquid in the circular shell is stirred, so that raw liquid of the feed liquid is fully mixed, the heating is uniform, the mixing quality among the raw materials is high, the heating time is shortened, the working efficiency is improved, the electric heating wire and the electric heating plate are controlled through the temperature control switch, the power supply is switched off when the temperature is too high, the power supply is switched on when the temperature is too low, the temperature control in the circular shell is convenient, the temperature in the circular shell is in a constant temperature state, the filtering layer is convenient to disassemble and assemble under the mutual matching of the annular clamping block, the annular groove and the pull ring, the filtering layer is convenient to clean, and the labor is saved.
Description
Technical Field
The invention relates to the technical field of ceramic composite materials, in particular to a ceramic composite material preparation system.
Background
The traditional ceramics are also called common ceramics, products which are sintered by taking natural silicate such as clay and the like as main raw materials, and the modern ceramics are also called novel ceramics, fine ceramics or special ceramics. It is usually made from non-silicate chemical raw materials or synthetic raw materials, such as oxides (alumina, zirconia, titania, etc.) and non-oxides (silicon nitride, boron carbide, etc.). The ceramic has the advantages of excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, radiation resistance and the like, and is widely applied to various fields of national economy. The traditional ceramic products comprise daily ceramics, building sanitary ceramics, industrial art ceramics, chemical engineering ceramics, electrical ceramics and the like, and have various types and different properties. With the rise of high and new technology industries, various novel special ceramics are greatly developed, and the ceramics become excellent structural materials and functional materials. They have higher temperature resistance, mechanical properties, special electrical properties and excellent chemical resistance than conventional ceramics.
In porcelainous preparation in-process, need prepare ceramic composite, ceramic composite needs multiple material to need intensive mixing under certain temperature, just can each raw materials of full play's effect, but in the middle of the process of producing ceramic composite, each raw materials very easily takes place to mix inadequately, the degree of heating is inhomogeneous, the inhomogeneous phenomenon of heating, and when the heating, be difficult for carrying out constant temperature accuse temperature to container inside, influence the heating efficiency of each raw materials of container inside, and the filter layer of container inside is fixed knot structure mostly, be not convenient for dismouting and washing, for this reason, a ceramic composite preparation system is proposed.
Disclosure of Invention
The technical task of the invention is to provide a ceramic composite material preparation system aiming at the defects, wherein the inner part of a container is uniformly mixed, uniformly heated and uniformly heated, the temperature in the container can be controlled at constant temperature, the heating efficiency of each raw material in the container is ensured, and the filter layer is convenient to disassemble, assemble and clean, so that the problems are solved.
The technical scheme of the invention is realized as follows:
a ceramic composite material preparation system comprises a circular shell, wherein a material liquid inlet is formed in one side of the circular shell, a material liquid inlet pipe is fixedly installed in the material liquid inlet, one end of the material liquid inlet pipe extends into the circular shell, one end of the material liquid inlet pipe extending into the circular shell is communicated with a material liquid diversion guide pipe, an atomizing spray head is fixedly communicated with the material liquid diversion guide pipe, a first spray hole is formed in the atomizing spray head, the first spray hole is communicated with air in the circular shell, and a first control valve is fixedly installed on the material liquid inlet pipe;
a water inlet is formed in one side of the circular shell, a water inlet pipe is fixedly mounted in the water inlet and is positioned above the feed liquid inlet pipe, one end of the water inlet pipe extends into the circular shell, a second spray hole is formed in one end of the water inlet pipe extending into the circular shell, and a second control valve is fixedly mounted on the water inlet pipe;
the side wall of the side, opposite to the feed liquid inlet pipe, of the circular shell is provided with a discharge hole, a discharge pipe is fixedly installed in the discharge hole, a liquid pump is fixedly installed on the discharge pipe, the top of the circular shell is provided with an exhaust hole, an exhaust pipe is fixedly installed in the exhaust hole, and the end part of the exhaust pipe is communicated with the inside of the circular shell;
a circular plate is fixedly installed at the bottom inside the circular shell, a rotating rod is rotatably installed at the center of the top of the circular plate, the end of the rotating rod is fixedly connected with an output shaft of the speed reducing motor through a coupler, a spiral blade is fixedly installed on the outer side wall of the rotating rod, an inverted U-shaped plate is fixedly installed at the top of the circular plate, an inner cavity is formed inside the inverted U-shaped plate, and an electric heating wire is fixedly installed inside the inner cavity;
wherein, an electric heating plate is fixedly arranged on the inner side wall of the circular shell and is positioned below the feed liquid inlet pipe, an annular fixed block is fixedly arranged on the inner side wall of the circular shell and is provided with an annular groove, an annular fixture block is clamped in the annular groove, a filter layer is fixedly arranged on the inner side wall of the annular fixture block and is positioned above the electric heating plate,
wherein, fixed mounting has temperature detect switch on the lateral wall of circular housing, the bottom fixed mounting of circular housing has the DCS controller, the DCS controller with temperature detect switch electric connection, electric heating wire with the electric heating plate passes through temperature detect switch and power electric connection, the output of DCS controller with gear motor the circulating pump with the input electric connection of drawing the liquid pump.
As preferred, circular casing with the feed liquid circulation inlet has been seted up on the lateral wall of feed liquid feed liquor pipe homonymy, fixed mounting has feed liquid circulation feed liquor pipe in the feed liquid circulation inlet, the one end of feed liquid circulation feed liquor pipe with the inside of circular casing is linked together, just the other end of feed liquid circulation feed liquor pipe with feed liquid feed liquor pipe is linked together, fixed mounting has the circulating pump on the feed liquid circulation feed liquor pipe.
Preferably, the liquid inlet of the material liquid, the water inlet, the discharge port, the exhaust port and the liquid circulating inlet of the material liquid are all fixedly provided with sealing rings.
Preferably, the first spray holes are provided with at least three equidistantly arranged spray nozzles on the atomizing spray head.
Preferably, the second spray holes are arranged on the water inlet pipe at least ten equidistantly.
Preferably, a sealing bearing is welded in the middle of the bottom of the circular shell in a sealing mode, the top of the sealing bearing penetrates through the middle of the circular plate, the rotating rod penetrates through the inner portion of the inner ring of the sealing bearing, and the rotating rod is welded with the inner wall of the inner ring of the sealing bearing in a sealing mode.
Preferably, two electric heating plates are arranged on the same horizontal line, and two groups of the two electric heating plates are arranged in opposite directions at the same height.
Preferably, the number of the inverted U-shaped plates is four.
Preferably, the top of the annular clamping block is fixedly provided with a pull ring; the speed reducing motor is fixedly installed at the top of the circular bottom plate, and circular support legs are fixedly installed between the circular shell and the circular bottom plate.
The invention also provides a preparation method of the ceramic composite material preparation system, which comprises the following steps:
step one, opening a first control valve to enable various different feed liquids to flow into a feed liquid diversion conduit from a feed liquid inlet pipe, enabling various different feed liquids to be uniformly sprayed in a circular shell through an atomizing nozzle and a first spray hole on the feed liquid diversion conduit, opening a DCS controller and a temperature control switch, switching on a power supply by the temperature control switch to enable an electric heating wire and an electric heating plate to start working, heating the feed liquid in the circular shell by the electric heating wire and the electric heating plate, starting a speed reducing motor by the DCS controller, driving a rotary rod to rotate by the speed reducing motor through a coupler, and enabling a spiral blade to rotate so as to stir the feed liquid in the circular shell;
step two, when the feed liquid in the circular shell is heated, a second control valve is opened, water is fed into the water inlet pipe and is uniformly sprayed through a second spray hole in the water inlet pipe, and gas generated in the heating process is discharged from the exhaust pipe outwards through the exhaust pipe in the feed liquid preparation process;
thirdly, the DCS controller controls the starting of the circulating pump, the circulating pump enables the feed liquid in the circular shell to enter the feed liquid inlet pipe from the feed liquid circulating inlet pipe and then enter the circular shell from the feed liquid inlet pipe, and the feed liquid in the circular shell is circularly heated;
and step four, after the preparation of the material liquid is finished, the DCS controller controls to start the liquid pump, and the liquid pump pumps the material liquid prepared in the circular shell out of the discharge pipe, so that the preparation of the ceramic composite material is finished.
Compared with the prior art, the invention has the advantages and positive effects that:
1. according to the ceramic composite material preparation system, the speed reducing motor is controlled by the DCS controller, the speed reducing motor drives the rotary rod and the spiral blade to rotate through the sealed bearing, and the feed liquid in the circular shell is stirred, so that each stock solution of the feed liquid is fully mixed, uniformly heated and uniformly heated, the mixing quality of each raw material is high, the heating time is shortened, and the working efficiency is improved;
2. according to the invention, the temperature control switch is used for controlling the electric heating wire and the electric heating plate, the power supply is switched off when the temperature is too high, and the power supply is switched on when the temperature is too low, so that the temperature inside the circular shell can be conveniently controlled, and the inside of the circular shell is in a constant temperature state;
3. according to the invention, the filter layer is convenient to disassemble and assemble under the mutual matching of the annular clamping block, the annular groove and the pull ring, so that the filter layer is convenient to clean, and the labor is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a ceramic composite material production system according to the present invention;
FIG. 2 is a cross-sectional front view of a ceramic composite manufacturing system of the present invention;
FIG. 3 is a schematic view of a feed liquid distribution conduit of a ceramic composite manufacturing system according to the present invention;
FIG. 4 is a schematic structural view of a water inlet pipe of a ceramic composite material preparation system according to the present invention;
FIG. 5 is a schematic view illustrating an installation position of an inverted U-shaped plate of a ceramic composite material manufacturing system according to the present invention on a circular plate;
FIG. 6 is a cross-sectional front view of an inverted U-shaped plate of a ceramic composite manufacturing system of the present invention;
FIG. 7 is a schematic structural view of an annular fixing block of a ceramic composite manufacturing system according to the present invention;
FIG. 8 is a sectional front view of an annular fixing block of a ceramic composite manufacturing system according to the present invention;
FIG. 9 is a schematic structural view of an annular fixture block of the ceramic composite manufacturing system of the present invention;
FIG. 10 is a cross-sectional front view of an annular fixture block of a ceramic composite manufacturing system in accordance with the present invention;
FIG. 11 is a schematic structural diagram of an annular fixture block of a ceramic composite manufacturing system according to another aspect of the present invention.
In the figure:
1. a circular housing; 2. a feed liquid inlet; 3. a feed liquid inlet pipe; 4. a first control valve; 5. a feed liquid diversion conduit; 6. an atomizing spray head; 7. a circular leg; 8. a circular base plate; 9. a reduction motor; 10. a circular plate; 11. an inverted U-shaped plate; 12. rotating the rod; 13. a helical blade; 14. a water inlet; 15. a water inlet pipe; 16. a second control valve; 17. an electrical heating plate; 18. a filter layer; 19. an exhaust port; 20. an exhaust pipe; 21. a feed liquid circulating inlet; 22. a feed liquid circulating liquid inlet pipe; 23. a circulation pump; 24. an electric heating wire; 25. an annular fixed block; 26. an annular fixture block; 27. an annular groove; 28. a temperature control switch; 29. sealing the bearing; 30. a DCS controller; 31. an inner cavity; 32. a first nozzle hole; 33. a second nozzle hole; 34. a discharge port; 35. a discharge pipe; 36. a liquid pump; 37. a coupling; 38. and (4) a pull ring.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
The invention is further described with reference to the following figures and specific examples.
Example one
As shown in fig. 1 to 11, a ceramic composite material preparation system according to an embodiment of the present invention includes a circular housing 1, a material liquid inlet 2 is formed in one side of the circular housing 1, a material liquid inlet pipe 3 is fixedly installed in the material liquid inlet 2, one end of the material liquid inlet pipe 3 extends into the circular housing 1, one end of the material liquid inlet pipe 3 extending into the circular housing 1 is communicated with a material liquid diversion conduit 5, the material liquid diversion conduit 5 is fixedly communicated with an atomizing nozzle 6, the atomizing nozzle 6 is provided with a first nozzle 32, the first nozzle 32 is communicated with air in the circular housing 1, and the material liquid inlet pipe 3 is fixedly installed with a first control valve 4; the feed liquid distribution conduit 5, the atomizing nozzle 6 and the first spray hole 32 enable the feed liquid to be uniformly sprayed in the circular shell 1, so that the heating effect of the ceramic composite material preparation system is good;
as shown in fig. 1, 2 and 4, a water inlet 14 is formed in one side of the circular housing 1, a water inlet pipe 15 is fixedly installed in the water inlet 14, the water inlet pipe 15 is located above the material liquid inlet pipe 3, one end of the water inlet pipe 15 extends into the circular housing 1, a second nozzle hole 33 is formed in one end of the water inlet pipe 15 extending into the circular housing 1, and a second control valve 16 is fixedly installed on the water inlet pipe 15; according to the scheme, in the process of adding water into the feed liquid, the feed liquid can be uniformly added with water, so that the feed liquid in the circular shell 1 is kept in the uniform heating process;
as shown in fig. 1, 3, 4 and 6, a discharge hole 34 is formed in a side wall of the circular housing 1 opposite to the feed liquid inlet pipe 3, a discharge pipe 35 is fixedly installed in the discharge hole 34, a liquid pump 36 is fixedly installed on the discharge pipe 35, an exhaust port 19 is formed in the top of the circular housing 1, an exhaust pipe 20 is fixedly installed in the exhaust port 19, and an end of the exhaust pipe 20 is communicated with the inside of the circular housing 1; the above scheme enables the generated gas to be exhausted outwards through the exhaust pipe 20 in the process of heating the feed liquid in the circular shell 1.
As shown in fig. 2, 5 and 6, a circular plate 10 is fixedly mounted at the bottom inside the circular casing 1, a rotating rod 12 is rotatably mounted at the top center position of the circular plate 10, the end of the rotating rod 12 is fixedly connected with an output shaft of a speed reduction motor 9 through a coupling 37, a helical blade 13 is fixedly mounted on the outer side wall of the rotating rod 12, an inverted U-shaped plate 11 is fixedly mounted at the top of the circular plate 10, an inner cavity 31 is formed inside the inverted U-shaped plate 11, and an electric heating wire 24 is fixedly mounted inside the inner cavity 31; above-mentioned scheme makes the inside feed liquid heating of circular housing 1 even, and heating efficiency is high, stirs the inside feed liquid of circular housing 1 through rotary rod 12 and helical blade 13, makes being heated of multiple different feed liquids even, shortens heat time, improves work efficiency.
As shown in fig. 2, 7, 8, 9, 10 and 11, an electric heating plate 17 is fixedly mounted on the inner side wall of the circular shell 1, the electric heating plate 17 is located below the feed liquid inlet pipe 3, an annular fixing block 25 is fixedly mounted on the inner side wall of the circular shell 1, an annular groove 27 is formed in the annular fixing block 25, an annular clamping block 26 is connected in the annular groove 27 in a clamping manner, a filtering layer 18 is fixedly mounted on the inner side wall of the annular clamping block 26, and the filtering layer 18 is located above the electric heating plate 17; above-mentioned scheme makes when heating the feed liquid, and produced gas rises when passing through filter layer 18, and the liquid that smugglies in the gas can be held back by filter layer 18, makes filter layer 18 be convenient for the dismouting through mutually supporting of annular fixture block 26 and annular groove 27, is convenient for wash filter layer 18.
As shown in fig. 1 and fig. 2, a temperature control switch 28 is fixedly installed on an outer side wall of the circular housing 1, a DCS controller 30 is fixedly installed at the bottom of the circular housing 1, the DCS controller 30 is electrically connected to the temperature control switch 28, the electric heating wire 24 and the electric heating plate 17 are electrically connected to a power supply through the temperature control switch 28, and an output end of the DCS controller 30 is electrically connected to the speed reduction motor 9, the circulation pump 23 and an input end of the liquid pump 36; above-mentioned scheme is convenient for control the temperature to circular casing 1 is inside for circular casing 1 is inside to be in the constant temperature state.
The invention also provides a preparation method of the ceramic composite material preparation system, which comprises the following steps:
step one, opening a first control valve 4 to enable a plurality of different feed liquids to flow into a feed liquid diversion conduit 5 from a feed liquid inlet pipe 3, uniformly spraying the plurality of different feed liquids in the circular shell 1 through an atomizing nozzle 6 and a first spray hole 32 on the feed liquid diversion conduit 5, opening a DCS controller 30 and a temperature control switch 28, switching on a power supply by the temperature control switch 28 to enable an electric heating wire 24 and an electric heating plate 17 to start working, heating the feed liquid in the circular shell 1 by the electric heating wire 24 and the electric heating plate 17, switching off the power supply by the temperature control switch 28 when the temperature in the circular shell 1 is overhigh, stopping heating the electric heating wire 24 and the electric heating plate 17, connecting the power supply by the temperature control switch 28 when the temperature in the circular shell 1 is reduced, enabling the electric heating wire 24 and the electric heating plate 17 to continue to heat the feed liquid, thereby facilitating temperature control in the circular shell 1, so that the interior of the circular shell 1 is in a constant temperature state;
step two, the DCS controller 30 starts the speed reducing motor 9, the speed reducing motor 9 drives the rotating rod 12 to rotate through the coupler 37, so that the spiral blade 13 rotates, the feed liquid in the circular shell 1 is stirred, the feed liquid in the circular shell 1 is heated uniformly, the heating time is shortened, the heating efficiency is high, and the working efficiency is improved;
step three, when the feed liquid in the circular shell 1 is heated, the second control valve 16 is opened, water is sent into the water inlet pipe 15, the water is uniformly sprayed through the second spray holes 33 on the water inlet pipe 15, in the process of preparing the feed liquid, gas generated in the heating process is discharged from the exhaust pipe 20 outwards through the exhaust pipe 20, and when the generated gas rises and passes through the filter layer 18, liquid carried in the gas is intercepted by the filter layer 18;
and step four, after the preparation of the material liquid is finished, the DCS controller 30 controls to start the liquid pump 36, and the liquid pump 36 pumps the material liquid prepared in the circular shell 1 out of the discharge pipe 35, so that the preparation of the ceramic composite material is finished.
Example two
As shown in fig. 6-7, the difference between the first embodiment and the second embodiment lies in that a liquid-liquid circulation inlet 21 is formed in the side wall of the circular casing 1 on the same side as the liquid-liquid inlet pipe 3, a liquid-liquid circulation inlet pipe 22 is fixedly installed in the liquid-liquid circulation inlet 21, one end of the liquid-liquid circulation inlet pipe 22 is communicated with the inside of the circular casing 1, the other end of the liquid-liquid circulation inlet pipe 22 is communicated with the liquid-liquid inlet pipe 3, and a circulation pump 23 is fixedly installed on the liquid-liquid circulation inlet pipe 22. By the scheme, the ceramic composite material preparation system is high in heating efficiency and short in heating time, and the working efficiency is improved.
EXAMPLE III
As shown in fig. 1, the difference between this embodiment and the second embodiment lies in that the feed liquid inlet 2, the water inlet 14, the discharge port 34, the exhaust port 19 and the feed liquid circulation inlet 21 are all fixedly mounted with a sealing ring, the middle of the bottom of the circular housing 1 is hermetically welded with a sealing bearing 29, the top of the sealing bearing 29 passes through the middle of the circular plate 10, the rotary rod 12 passes through the inside of the inner ring of the sealing bearing 29, and the rotary rod 12 is hermetically welded with the inner wall of the inner ring of the sealing bearing 29. By adopting the scheme, the ceramic composite material preparation system has better sealing performance and is beneficial to heat preservation and temperature control.
Example four
As shown in fig. 2 and 5, the present embodiment is different from the third embodiment in that the first nozzle holes 32 are formed on the atomizing nozzle 6 at least three equidistantly, and the second nozzle holes 33 are formed on the water inlet pipe 15 at least ten equidistantly. Above-mentioned scheme makes feed liquid and rivers can evenly spray, is convenient for carry out the even heating to the feed liquid.
EXAMPLE five
As shown in fig. 2 and 5, the present embodiment is different from the fourth embodiment in that two electrical heating plates 17 are arranged on the same horizontal line, two sets of two electrical heating plates 17 are oppositely arranged at the same height, and four inverted U-shaped plates 11 are arranged at equal angles. By the scheme, the feed liquid in the circular shell 1 can be uniformly heated, the heating time is shortened, and the working efficiency is improved.
EXAMPLE six
As shown in fig. 2 and 5, the present embodiment is different from the fifth embodiment in that a pull ring 38 is fixedly installed on the top of the annular latch 26; the speed reducing motor 9 is fixedly installed at the top of the circular bottom plate 8, and the circular support legs 7 are fixedly installed between the circular shell 1 and the circular bottom plate 8. The filter layer 18 is convenient to disassemble and assemble by the scheme, the filter layer 18 is convenient to clean, and the bearing capacity of the circular shell 1 is improved through the circular support legs 7.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, when preparing the feed liquid, only a plurality of different feed liquids need to be fed into the circular shell 1 from the feed liquid inlet pipe 3, water is uniformly added into the circular shell 1 through the water inlet pipe 15, the temperature in the circular shell 1 is controlled through the DCS controller 30 and the temperature control switch 28, and the temperature of the feed liquid in the circular shell 1 is conveniently controlled; the filter layer 18 is easy to be disassembled and assembled through the annular clamping block 26, the annular groove 27 and the pull ring 38, so that the filter layer 18 is easy to clean; through DCS controller 30 control gear motor 9 for rotary rod 12 and helical blade 13 stir the inside feed liquid of circular casing 1, thereby make the inside feed liquid of circular casing 1 be heated evenly, mixing quality is high between each raw materials, has shortened heating time, has improved work efficiency.
It should be noted that, when the ceramic composite material is used for producing ceramic, the ceramic composite material needs to remove certain moisture to increase the plasticity of the ceramic composite material.
The present invention can be easily implemented by those skilled in the art from the above detailed description. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the basis of the disclosed embodiments, a person skilled in the art can combine different technical features at will, thereby implementing different technical solutions.
Claims (8)
1. The utility model provides a ceramic composite prepares system which characterized in that, includes circular casing (1), feed liquid inlet (2) have been seted up to one side of circular casing (1), fixed mounting has feed liquid feed liquor pipe (3) in feed liquid inlet (2).
2. The ceramic composite production system according to claim 1, wherein: one end of the feed liquid inlet pipe (3) extends into the circular shell (1), one end of the feed liquid inlet pipe (3) extending into the circular shell (1) is communicated with a feed liquid diversion guide pipe (5), the feed liquid diversion guide pipe (5) is fixedly communicated with an atomizing nozzle (6), the atomizing nozzle (6) is provided with a first spray hole (32), the first spray hole (32) is communicated with air in the circular shell (1), and the feed liquid inlet pipe (3) is fixedly provided with a first control valve (4);
a water inlet (14) is formed in one side of the circular shell (1), a water inlet pipe (15) is fixedly installed in the water inlet (14), the water inlet pipe (15) is located above the feed liquid inlet pipe (3), one end of the water inlet pipe (15) extends into the circular shell (1), a second spray hole (33) is formed in one end of the water inlet pipe (15) extending into the circular shell (1), and a second control valve (16) is fixedly installed on the water inlet pipe (15);
the side wall of one side, opposite to the feed liquid inlet pipe (3), of the circular shell (1) is provided with a discharge hole (34), a discharge pipe (35) is fixedly installed in the discharge hole (34), a liquid pump (36) is fixedly installed on the discharge pipe (35), the top of the circular shell (1) is provided with an exhaust port (19), an exhaust pipe (20) is fixedly installed in the exhaust port (19), and the end part of the exhaust pipe (20) is communicated with the inside of the circular shell (1);
a circular plate (10) is fixedly mounted at the bottom inside the circular shell (1), a rotating rod (12) is rotatably mounted at the top center position of the circular plate (10), the end part of the rotating rod (12) is fixedly connected with an output shaft of a speed reduction motor (9) through a coupler (37), a spiral blade (13) is fixedly mounted on the outer side wall of the rotating rod (12), an inverted U-shaped plate (11) is fixedly mounted at the top of the circular plate (10), an inner cavity (31) is formed in the inverted U-shaped plate (11), and an electric heating wire (24) is fixedly mounted in the inner cavity (31);
the feed liquid feeding device comprises a circular shell (1), an electric heating plate (17) and a filtering layer (18), wherein the electric heating plate (17) is fixedly mounted on the inner side wall of the circular shell (1), the electric heating plate (17) is located below a feed liquid feeding pipe (3), an annular fixing block (25) is fixedly mounted on the inner side wall of the circular shell (1), an annular groove (27) is formed in the annular fixing block (25), an annular clamping block (26) is connected in the annular groove (27) in a clamping mode, the filtering layer (18) is fixedly mounted on the inner side wall of the annular clamping block (26), and the filtering layer (18) is located above the electric heating plate (17);
the outer side wall of the circular shell (1) is fixedly provided with a temperature control switch (28), the bottom of the circular shell (1) is fixedly provided with a DCS controller (30), the DCS controller (30) is electrically connected with the temperature control switch (28), the electric heating wire (24) and the electric heating plate (17) are electrically connected with a power supply through the temperature control switch (28), and the output end of the DCS controller (30) is electrically connected with the speed reducing motor (9), the circulating pump (23) and the input end of the liquid pump (36); circular casing (1) with feed liquid circulation inlet (21) have been seted up on the lateral wall of feed liquid feed liquor pipe (3) homonymy, fixed mounting has feed liquid circulation feed liquor pipe (22) in feed liquid circulation inlet (21), the one end of feed liquid circulation feed liquor pipe (22) with the inside of circular casing (1) is linked together, just the other end of feed liquid circulation feed liquor pipe (22) with feed liquid feed liquor pipe (3) are linked together, fixed mounting has circulating pump (23) on feed liquid circulation feed liquor pipe (22).
3. A ceramic composite material preparation system as claimed in claim 2, wherein: the material liquid inlet (2), the water inlet (14), the discharge hole (34), the exhaust port (19) and the material liquid circulating inlet (21) are all fixedly provided with sealing rings.
4. A ceramic composite material preparation system as claimed in claim 3, wherein: the first spray holes (32) are at least three equidistantly arranged on the atomizing nozzle (6).
5. The ceramic composite production system according to claim 4, wherein: the second spray holes (34) are at least ten in equal distance on the water inlet pipe (15).
6. The ceramic composite production system according to claim 5, wherein: the bottom middle part sealing weld of circular housing (1) has sealed bearing (29), the top of sealed bearing (29) is passed the middle part of plectane (10), rotary rod (12) pass inside the inner ring of sealed bearing (29), rotary rod (12) with the inner ring inner wall sealing weld of sealed bearing (29).
7. The ceramic composite production system according to claim 6, wherein: two electric heating plates (17) are arranged on the same horizontal line, and two groups of electric heating plates (17) are arranged in opposite directions at the same height.
8. The ceramic composite production system according to claim 7, wherein: the number of the inverted U-shaped plates (11) is four.
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Application publication date: 20220114 |