CN113927209B - CO (carbon monoxide) 2 Anti-spattering agent used in welding process - Google Patents

CO (carbon monoxide) 2 Anti-spattering agent used in welding process Download PDF

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Publication number
CN113927209B
CN113927209B CN202111122977.7A CN202111122977A CN113927209B CN 113927209 B CN113927209 B CN 113927209B CN 202111122977 A CN202111122977 A CN 202111122977A CN 113927209 B CN113927209 B CN 113927209B
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China
Prior art keywords
parts
agent
splashing
splash
welding
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CN202111122977.7A
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CN113927209A (en
Inventor
宋永刚
黄曦
郑荣军
周晓晓
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Shanghai Jingxing Logistics Equipment Engineering Co ltd
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Shanghai Jingxing Logistics Equipment Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

The invention provides a CO 2 The anti-splashing agent used in the welding process comprises the following raw materials in parts by weight: 1-5 parts of base oil, 0.1-1 part of petroleum sodium sulfonate, 0.1-1 part of triethanolamine, 0.1-2 parts of methyl oleate, 1-5 parts of emulsifying agent, 0.1-1 part of broad-spectrum bactericide, 0.1-1 part of stabilizing agent, 0.05-1 part of defoaming agent and 1-5 parts of water. The welding seam is simple to use, is used in the peripheral area of the welding seam in the forms of spraying, brushing and coating, and is suitable for the auxiliary welding application of various common carbon steels; the anti-splashing effect is good, and the adhesion between the thermal splashing and the surface of the workpiece can be effectively blocked; the anti-blocking effect is excellent, and the welding area of the workpiece can be improved to enable the surface of the workpiece to be smooth and clean; the product has no peculiar smell, no toxicity and environmental protection when in use; the anti-splashing agent solves the problem that the traditional polishing is time-consuming and labor-consuming and has poor effect, saves manpower and material resources, and fully plays the excellent performance of carbon dioxide arc welding.

Description

CO (carbon monoxide) 2 Anti-spattering agent used in welding process
Technical Field
The invention relates to the technical field of anti-splashing chemical auxiliary agents for metal welding, in particular to a CO (carbon monoxide) 2 An anti-spatter agent for use in a welding process.
Background
Carbon dioxide gas shielded welding is a novel welding technology, and has low cost and good welding quality. However, during the welding process, the metal oxide splashes often cause the blockage of a welding gun nozzle and a conductive nozzle, and during the automatic welding production process, the gun cleaning needs to be stopped at regular time, so that the welding efficiency is affected; the splash residue on the surface of the product needs to be removed through procedures such as shoveling, grinding, beating and the like, so that the production efficiency is affected to a certain extent.
The existing anti-splashing agent has the problems of unsatisfactory anti-splashing effect, influence on the welding line forming quality, inconvenient field operation, difficult thorough cleaning after welding, influence on the coating adhesive force, high cost and the like at different degrees.
Therefore, there is a need for a CO with convenient use, low cost and excellent performance 2 An anti-spatter agent for use in a welding process.
Disclosure of Invention
The invention aims at solving the problems in the prior artFoot, providing a CO 2 An anti-spatter agent for use in a welding process.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a first aspect of the invention is to provide a CO 2 The anti-splashing agent used in the welding process comprises the following raw materials in parts by weight: 1-5 parts of base oil, 0.1-1 part of petroleum sodium sulfonate, 0.1-1 part of triethanolamine, 0.1-2 parts of methyl oleate, 1-5 parts of emulsifying agent, 0.1-1 part of broad-spectrum bactericide, 0.1-1 part of stabilizing agent, 0.05-1 part of defoaming agent and 1-5 parts of water.
Preferably, the raw materials comprise, by weight: 2-3 parts of base oil, 0.2-0.6 part of petroleum sodium sulfonate, 0.2-0.6 part of triethanolamine, 0.5-1 part of methyl oleate, 2-3 parts of emulsifying agent, 0.3-0.8 part of broad-spectrum bactericide, 0.2-0.6 part of stabilizer, 0.1-0.5 part of defoamer and 1.5-3 parts of water.
Preferably, the base oil comprises: at least one of 200# solvent oil or 260# solvent oil.
Preferably, the emulsifier comprises: at least one of polysorbate, fatty alcohol polyoxyethylene ether or nonylphenol polyoxyethylene ether.
Preferably, the broad spectrum fungicide comprises: at least one of triazolone, carbopine or ethylene glycol hemiacetal.
Preferably, the stabilizer comprises: at least one of dibutyl tin dilaurate, liquid calcium zinc complex or lead 2-ethyl acetate.
Preferably, the defoamer comprises: at least one of polyether defoamer, organosilicon defoamer or polyether modified polysiloxane defoamer.
Preferably, the anti-splash agent is in a dosage form selected from the group consisting of a spray, a brush, and a paint.
A second aspect of the present invention provides a method of using an anti-splash agent as described above, comprising: the preparation process and the use process comprise the following steps:
and (2) taking 0.1-1 part by weight of sodium hydroxide and 7-9 parts by weight of purified water, fully mixing, adding 0.5-1 part by weight of the anti-splashing agent, and fully mixing for use.
Preferably, the using step includes:
and (2) taking 0.5 part by weight of sodium hydroxide and 8.8 parts by weight of purified water, fully mixing, adding 0.7 part by weight of the anti-splashing agent, and fully mixing.
Compared with the prior art, the invention has the following technical effects:
CO of the invention 2 The anti-splashing agent used in the welding process is simple to use, is used in the peripheral area of the welding seam in the forms of spraying, brushing and coating, and is suitable for the auxiliary welding application of various common carbon steels; the anti-splashing effect is good, and the adhesion between the thermal splashing and the surface of the workpiece can be effectively blocked; the anti-blocking effect is excellent, and the welding area of the workpiece can be improved to enable the surface of the workpiece to be smooth and clean; the product has no peculiar smell, no toxicity and environmental protection when in use; the anti-splashing agent solves the problem that the traditional polishing is time-consuming and labor-consuming and has poor effect, saves manpower and material resources, and fully plays the excellent performance of carbon dioxide arc welding.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
The invention will be further illustrated, but is not limited, by the following examples.
Example 1
The present embodiment provides a CO 2 The anti-splashing agent used in the welding process comprises the following raw materials in parts by weight: 2.5 parts of base oil, 0.4 part of petroleum sodium sulfonate, 0.4 part of triethanolamine, 0.8 part of methyl oleate, 2.8 parts of emulsifier, 0.5 part of broad-spectrum bactericide, 0.4 part of stabilizer, 0.15 part of defoamer and 2.05 parts of water.
Wherein the base oil is 200# solvent oil; the emulsifier is polysorbate; the broad-spectrum bactericide is glycol hemiacetal; the stabilizer is a liquid calcium-zinc compound; the defoaming agent is polyether modified polysiloxane defoaming agent; the anti-splashing agent is in the form of spray.
Example 2
The present embodiment provides a CO 2 The anti-splashing agent used in the welding process comprises the following raw materials in parts by weight: 2.9 parts of base oil, 0.6 part of petroleum sodium sulfonate, 0.6 part of triethanolamine, 1 part of methyl oleate, 3 parts of emulsifier, 0.7 part of broad-spectrum bactericide, 0.6 part of stabilizer, 0.2 part of defoamer and 2.5 parts of water.
Wherein the base oil is 260# solvent oil; the emulsifier is nonylphenol polyoxyethylene ether; the broad-spectrum bactericide is pinocembrane; the stabilizer is dibutyl tin dilaurate; the defoaming agent is an organosilicon defoaming agent; the anti-splashing agent is in the form of a brush.
Example 3
The present embodiment provides a CO 2 The anti-splashing agent used in the welding process comprises the following raw materials in parts by weight: 2.1 parts of base oil, 0.3 part of petroleum sodium sulfonate, 0.3 part of triethanolamine, 0.6 part of methyl oleate, 2.5 parts of emulsifier, 0.4 part of broad-spectrum bactericide, 0.3 part of stabilizer, 0.11 part of defoamer and 2 parts of water.
Wherein the base oil is 200# solvent oil; the emulsifier is fatty alcohol polyoxyethylene ether; the broad-spectrum bactericide is triazolone; the stabilizer is 2-ethyl lead acetate; the defoaming agent is polyether defoaming agent; the anti-splashing agent is in the form of a paint.
Example 4
The embodiment provides a use method of the anti-splashing agent, which comprises the following steps: the preparation process and the use process comprise the following steps:
the method comprises the steps of taking 0.5 part by weight of sodium hydroxide and 8.8 parts by weight of purified water, fully mixing, adding 0.7 part by weight of the anti-splashing agent as described in the embodiment 1, fully mixing, and spraying on the peripheral area of the welding seam in a spray mode.
Example 5
The embodiment provides a use method of the anti-splashing agent, which comprises the following steps: the preparation process and the use process comprise the following steps:
the method comprises the steps of taking 0.4 part by weight of sodium hydroxide and 9 parts by weight of purified water, fully mixing, adding 0.6 part by weight of the anti-splashing agent as described in the embodiment 1, fully mixing, and brushing the mixture on the peripheral area of the welding seam in a brushing agent mode.
In summary, the CO of the present invention 2 The anti-splashing agent used in the welding process is simple to use, is used in the peripheral area of the welding seam in the forms of spraying, brushing and coating, and is suitable for the auxiliary welding application of various common carbon steels; the anti-splashing effect is good, and the adhesion between the thermal splashing and the surface of the workpiece can be effectively blocked; the anti-blocking effect is excellent, and the welding area of the workpiece can be improved to enable the surface of the workpiece to be smooth and clean; the product has no peculiar smell, no toxicity and environmental protection when in use; the anti-splashing agent solves the problem that the traditional polishing is time-consuming and labor-consuming and has poor effect, saves manpower and material resources, and fully plays the excellent performance of carbon dioxide arc welding.
The foregoing description is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, and it will be appreciated by those skilled in the art that equivalent substitutions and obvious variations may be made using the teachings of the present invention, which are intended to be included within the scope of the invention.

Claims (10)

1. CO (carbon monoxide) 2 The anti-splashing agent used in the welding process is characterized by comprising the following raw materials in parts by weight: 1-5 parts of base oil, 0.1-1 part of petroleum sodium sulfonate, 0.1-1 part of triethanolamine, 0.1-2 parts of methyl oleate, 1-5 parts of emulsifying agent, 0.1-1 part of broad-spectrum bactericide, 0.1-1 part of stabilizing agent, 0.05-1 part of defoaming agent and 1-5 parts of water.
2. The splash guard according to claim 1, wherein the raw materials comprise, in parts by weight: 2-3 parts of base oil, 0.2-0.6 part of petroleum sodium sulfonate, 0.2-0.6 part of triethanolamine, 0.5-1 part of methyl oleate, 2-3 parts of emulsifying agent, 0.3-0.8 part of broad-spectrum bactericide, 0.2-0.6 part of stabilizer, 0.1-0.5 part of defoamer and 1.5-3 parts of water.
3. The splash guard of claim 1 wherein the base oil comprises: at least one of 200# solvent oil or 260# solvent oil.
4. The splash guard of claim 1 wherein the emulsifier comprises: at least one of polysorbate, fatty alcohol polyoxyethylene ether or nonylphenol polyoxyethylene ether.
5. The anti-splash agent of claim 1, wherein the broad spectrum bactericide comprises: at least one of triazolone, carbopine or ethylene glycol hemiacetal.
6. The anti-splash agent of claim 1, wherein the stabilizer comprises: at least one of dibutyl tin dilaurate, liquid calcium zinc complex or lead 2-ethyl acetate.
7. The anti-splash agent of claim 1, wherein the defoamer comprises: at least one of polyether defoamer, organosilicon defoamer or polyether modified polysiloxane defoamer.
8. The anti-splash agent of claim 1, wherein the anti-splash agent is in a dosage form selected from the group consisting of a spray, a brush, and a paint.
9. A method of using the anti-splash agent of any one of claims 1-8, comprising: the preparation process and the use process are characterized in that the use process comprises the following steps:
mixing sodium hydroxide 0.1-1 weight portions and purified water 7-9 weight portions, adding the splash preventing agent according to any one of claims 1-8 to 0.5-1 weight portions, and mixing thoroughly.
10. The method of use of claim 9, wherein the step of using comprises:
the anti-splashing agent according to any one of claims 1-8 is added after 0.5 part of sodium hydroxide and 8.8 parts of purified water are fully mixed according to parts by weight, and the anti-splashing agent can be used after fully mixing.
CN202111122977.7A 2021-09-24 2021-09-24 CO (carbon monoxide) 2 Anti-spattering agent used in welding process Active CN113927209B (en)

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CN113927209B true CN113927209B (en) 2023-10-31

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6393497A (en) * 1986-10-07 1988-04-23 Toyota Motor Corp Water soluble agent for preventing welding spatter sticking
JPH0788685A (en) * 1993-09-20 1995-04-04 Nippon Oil & Fats Co Ltd Spatter adhesion preventive agent
CN101422852A (en) * 2007-11-01 2009-05-06 濮阳市信宇石油机械化工有限公司 CO2 protection welding-spark splattering prevention agent
JP2010023086A (en) * 2008-07-22 2010-02-04 Hitachi Constr Mach Co Ltd Preventive agent for deposit of welding spatter
CN103612028A (en) * 2013-06-29 2014-03-05 烟台恒鑫化工科技有限公司 Splashing-resisting agent for metal welding
CN106141501A (en) * 2016-07-25 2016-11-23 南京尚易环保科技有限公司 A kind of environmental-friendly water-base metal solder mother metal protective agent and preparation method thereof
WO2017024424A1 (en) * 2015-08-07 2017-02-16 太仓市隆纺油剂有限公司 Efficient permeability and anti-spatter chinlon dty oiling agent and manufacturing method therefor
CN109773371A (en) * 2019-02-25 2019-05-21 浙江华东科技检测有限公司 A kind of novel welding anti sling liquid, preparation method and application method
CN109822261A (en) * 2019-02-25 2019-05-31 王若梅 A kind of steady splash-proof welding agent of high fever

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2436840C1 (en) * 2007-11-05 2011-12-20 Хитачи Констракшн Машинери Ко., Лтд. Composition of consistent lubricant and procedure for its preparation

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6393497A (en) * 1986-10-07 1988-04-23 Toyota Motor Corp Water soluble agent for preventing welding spatter sticking
JPH0788685A (en) * 1993-09-20 1995-04-04 Nippon Oil & Fats Co Ltd Spatter adhesion preventive agent
CN101422852A (en) * 2007-11-01 2009-05-06 濮阳市信宇石油机械化工有限公司 CO2 protection welding-spark splattering prevention agent
JP2010023086A (en) * 2008-07-22 2010-02-04 Hitachi Constr Mach Co Ltd Preventive agent for deposit of welding spatter
CN103612028A (en) * 2013-06-29 2014-03-05 烟台恒鑫化工科技有限公司 Splashing-resisting agent for metal welding
WO2017024424A1 (en) * 2015-08-07 2017-02-16 太仓市隆纺油剂有限公司 Efficient permeability and anti-spatter chinlon dty oiling agent and manufacturing method therefor
CN106141501A (en) * 2016-07-25 2016-11-23 南京尚易环保科技有限公司 A kind of environmental-friendly water-base metal solder mother metal protective agent and preparation method thereof
CN109773371A (en) * 2019-02-25 2019-05-21 浙江华东科技检测有限公司 A kind of novel welding anti sling liquid, preparation method and application method
CN109822261A (en) * 2019-02-25 2019-05-31 王若梅 A kind of steady splash-proof welding agent of high fever

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