CN113916686A - Ball hinge rigidity testing device and testing method for ball hinge rigidity - Google Patents

Ball hinge rigidity testing device and testing method for ball hinge rigidity Download PDF

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Publication number
CN113916686A
CN113916686A CN202110968796.XA CN202110968796A CN113916686A CN 113916686 A CN113916686 A CN 113916686A CN 202110968796 A CN202110968796 A CN 202110968796A CN 113916686 A CN113916686 A CN 113916686A
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torque
spherical hinge
ball
bevel gear
output
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CN113916686B (en
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信嘉程
陈培杰
孙良
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/22Investigating strength properties of solid materials by application of mechanical stress by applying steady torsional forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0021Torsional
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0276Spherical specimens
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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  • Pathology (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a ball hinge rigidity testing device and a ball hinge rigidity testing method thereof. The rigidity measurement of the ball joint is difficult. The spherical hinge pressing mechanism comprises a first circular ring, a guide pillar, a second circular ring, a first universal ball, a suspension rod and a second universal ball; the torque displacement testing mechanism comprises an orthogonal frame, an omnidirectional wheel, a first bevel gear shaft, a second bevel gear shaft, a dynamic torque sensor, a balance shaft and a stepping motor. The dynamic torque sensors of the three torque displacement testing mechanisms are adopted to measure the torque of the output spherical hinge rotating around the axial direction of the three omnidirectional wheels, the torque in the three rotating directions is subjected to angle derivation to obtain the rotating rigidity of the output spherical hinge in the rotating direction around the axial direction of the three omnidirectional wheels, so that a rigidity change curve on any motion track of the output spherical hinge is obtained, and the rigidity test of the spherical hinge mechanism is realized; three omni-directional wheels which are orthogonally arranged on the three torque displacement testing mechanisms can drive the output spherical hinge to rotate at any angle in a three-dimensional space.

Description

Ball hinge rigidity testing device and testing method for ball hinge rigidity
Technical Field
The invention relates to a rigidity testing device, in particular to a ball hinge rigidity testing device and a ball hinge rigidity testing method thereof.
Background
Among the kinematic pairs, there are sliding pairs, revolute pairs, cylindrical pairs, spherical hinge pairs, etc., and the rigidity is the value of external force required for generating unit deformation of the object, and the rigidity is related to the material property, the geometry, the boundary support condition and the external force action form of the object. And the stiffness of the kinematic pair is also expressed as the value of the external force required for unit deformation. In a moving pair and a rotating pair, the rigidity is easy to obtain, the movement forms are movement and rotation respectively, the spherical hinge comprises three degrees of freedom, and the movement form is not fixed, so although the spherical hinge is widely applied to joint robots and transmission joints, the rigidity expression of the spherical hinge is difficult, and the rigidity measurement is difficult.
Disclosure of Invention
The invention aims to provide a ball hinge rigidity testing device which is high in reliability, wide in testing range and capable of avoiding slipping and a ball hinge rigidity testing method thereof, aiming at the problem that the ball hinge rigidity is difficult to measure in the prior art.
The invention is realized by adopting the following technical scheme:
the invention relates to a ball hinge rigidity testing device, which comprises a rack, a ball hinge pressing mechanism and a torque displacement testing mechanism, wherein the rack is provided with a support; the torque displacement testing mechanism is positioned below the spherical hinge pressing mechanism; the spherical hinge pressing mechanism comprises a first circular ring, a guide pillar, a second circular ring, a first universal ball, a suspension rod and a second universal ball; a plurality of guide columns are fixed on the top surface of the first circular ring, the vertically arranged guide columns and the rack form a sliding pair, and a first spring is sleeved on each guide column; two ends of the first spring are limited by the rack and the first ring respectively; the bottom surface of the first ring is provided with a plurality of first universal balls which are uniformly distributed along the circumferential direction; all the shells of the first universal ball are fixed with the bottom surface of the first circular ring; the top surface of the second circular ring is provided with an annular groove, and all the first universal balls and the annular groove form a rolling friction pair; the three suspension rods are uniformly distributed along the circumferential direction of the second circular ring, the outer ends of the three suspension rods are fixed with the bottom surface of the second circular ring, and the inner ends of the three suspension rods are respectively fixed with the shell of a second universal ball; the inner end of the suspension rod is arranged in a downward inclined mode.
The torque displacement testing mechanism comprises an orthogonal frame, an omnidirectional wheel, a first bevel gear shaft, a second bevel gear shaft, a dynamic torque sensor, a balance shaft and a stepping motor; the orthogonal frame is fixed on the frame, and the first bevel gear shaft is supported on the bearing block through a bearing; the omnidirectional wheel is fixed with the first bevel gear shaft; the shell of the dynamic torque sensor is fixed on the frame; the second bevel gear shaft is connected with one end of the dynamic torque sensor through a coupler, and one end of the balance shaft is connected with the other end of the dynamic torque sensor through a coupler; an output shaft of the stepping motor is connected with the other end of the balance shaft through a coupler; the second bevel gear shaft and the balance shaft form a rotating pair with the frame; the bevel gear on the second bevel gear shaft is meshed with the bevel gear on the first bevel gear shaft, and the meshing transmission ratio is 1: 1; the base of the stepping motor is fixed on the frame; the stepping motor is controlled by a controller; the torque displacement testing mechanism is provided with three torque displacement testing mechanisms which are uniformly distributed along the circumferential direction, the orthogonal frame comprises three supporting columns which are orthogonal with each other, and a bearing seat which supports the first bevel gear shaft in each torque displacement testing mechanism is fixed on one corresponding supporting column of the orthogonal frame; the omnidirectional wheels of the three torque displacement testing mechanisms are mutually orthogonal, and the central symmetry plane of the omnidirectional wheels of the three torque displacement testing mechanisms, which is vertical to the axis, is intersected at one point.
Preferably, three elastic element mechanisms are also included; the elastic element mechanism comprises a rigid rope assembly, a guide roller and a pre-tightening roller; the guide idler wheel is hinged on the frame; the pre-tightening idler wheel is hinged with a connecting plate, and the connecting plate is fixed on the side part of the rack; the rigid rope assembly consists of a first rope section, a second spring, a second rope section, an S-shaped tension sensor and a third rope section; one end of the first rope section is connected with one end of the second rope section through a second spring, and the other end of the second rope section is connected with one end of the third rope section through an S-shaped tension sensor; the other end of the third rope section is fixed with the pre-tightening roller; the first rope segment bypasses the guide roller; the pre-tightening idler wheel is fixed with a ratchet wheel, the connecting plate is hinged with a claw, the claw is meshed with the ratchet wheel, and the claw is connected with the connecting plate through a torsion spring.
Preferably, the rack is fixedly provided with an upper mounting table and a lower mounting table; a guide post of the spherical hinge pressing mechanism and the upper mounting table form a sliding pair, and the top end of the first spring is limited by the upper mounting table; the orthogonal frame of the torque displacement testing mechanism, the shell of the dynamic torque sensor and the base of the stepping motor are all fixed on the lower mounting table, and the second bevel gear shaft and the balance shaft and the lower mounting table form a revolute pair.
The method for testing the rigidity of the spherical hinge by using the spherical hinge rigidity testing device comprises the following specific steps:
disassembling an output spherical hinge of the spherical hinge mechanism from the spherical hinge mechanism, and fixing a seat body of the spherical hinge mechanism on the rack; then, an output spherical hinge of the spherical hinge mechanism is arranged between three second universal balls of the spherical hinge pressing mechanism and the omnidirectional wheels of the three torque displacement testing mechanisms, and a rotating shaft part of the output spherical hinge penetrates through the spherical hinge pressing mechanism to be reassembled on the spherical hinge mechanism; at the moment, the top of the spherical part of the output spherical hinge is contacted with three second universal balls under the action of the elastic force of a first spring of the spherical hinge pressing mechanism, and the bottom of the spherical part of the output spherical hinge is contacted with the omnidirectional wheels of the three torque displacement testing mechanisms; if the spherical hinge mechanism is of a front power type, three power input parts of the spherical hinge mechanism are respectively connected with three elastic element mechanisms, so that the rigidity test of the flexible spherical hinge mechanism is realized; the elastic element mechanism comprises a rigid rope assembly, a guide roller and a pre-tightening roller; the guide roller is hinged on the frame; the pre-tightening roller is hinged with a connecting plate, and the connecting plate is fixed on the side part of the rack; the rigid rope assembly consists of a first rope section, a second spring, a second rope section, an S-shaped tension sensor and a third rope section; one end of the first rope section is connected with one end of the second rope section through a second spring, and the other end of the second rope section is connected with one end of the third rope section through an S-shaped tension sensor; the other end of the third rope section is fixed with the pre-tightening roller; the first rope segment bypasses the guide roller; a ratchet wheel is fixed on the pre-tightening roller, a claw is hinged on the connecting plate and meshed with the ratchet wheel, and the claw is connected with the connecting plate through a torsional spring; the other ends of the first rope sections of the three elastic element mechanisms are respectively fixed with the three power input parts of the spherical hinge mechanism; then, controlling the rotating speed and the steering of the stepping motors of the three torque displacement testing mechanisms, driving the three omnidirectional wheels to drive the output spherical hinge to move, transmitting the resistance torque of the output spherical hinge to the stepping motors of the three torque displacement testing mechanisms through the three omnidirectional wheels to realize the balance of the output spherical hinge, measuring the torque of the output spherical hinge rotating around the axial line direction of the three omnidirectional wheels by the dynamic torque sensors of the three torque displacement testing mechanisms, and calculating the angle of the torque in the three rotating directions to obtain the rotating rigidity of the output spherical hinge in the rotating direction around the axial lines of the three omnidirectional wheels, so as to obtain a rigidity change curve on any moving track of the output spherical hinge and realize the rigidity test of the spherical hinge mechanism; the stepping motor drives the omnidirectional wheel to rotate through the balance shaft, the dynamic torque sensor, the second bevel gear shaft and the first bevel gear shaft in sequence, and the resistance torque of the output spherical hinge is transmitted to the stepping motor through the omnidirectional wheel, the first bevel gear shaft, the second bevel gear shaft, the dynamic torque sensor and the balance shaft in sequence.
Preferably, if the ball hinge mechanism is of a front power type, before the stepping motors of the three torque displacement testing mechanisms are started, the positions of the jaws on the corresponding ratchet wheels are adjusted through the pre-tightening rollers of the three elastic element mechanisms, so that the pre-tightening force of the second springs of the three elastic element mechanisms is adjusted, and the same pre-tightening force of the second springs of the three elastic element mechanisms is ensured.
Preferably, if the ball hinge mechanism is of a front power type, the three power input parts of the ball hinge mechanism drive the rigid rope assembly of the three elastic element mechanisms to stretch and contract in the process of moving along with the output ball hinge, the S-shaped tension sensor of the rigid rope assembly measures the elastic force of the second spring in the process of moving along with the output ball hinge, so that the change curve of the elastic force borne by the three power input parts of the ball hinge mechanism is obtained, and the rigidity test of the flexible ball hinge mechanism is realized.
Preferably, when the stepping motors of the three torque displacement testing mechanisms drive the three omnidirectional wheels to rotate in the same speed and the same direction, the output spherical hinge rotates around the vertical direction, the obtained torque is changed linearly, and the rigidity obtained by derivation is constant; when one of the omnidirectional wheels is not moved and the other two omnidirectional wheels keep constant speed and reverse rotation, the output spherical hinge rotates around a certain axis of the horizontal plane.
The invention has the beneficial effects that:
1. the dynamic torque sensors of the three torque displacement testing mechanisms are adopted to measure the torque of the output spherical hinge rotating around the axial direction of three omnidirectional wheels which are orthogonally arranged, the torque in the three rotating directions is subjected to angle derivation to obtain the rotating rigidity of the output spherical hinge in the rotating direction around the axial direction of the three omnidirectional wheels, so that the rigidity change curve of the output spherical hinge on any motion track is obtained, and the rigidity test of the spherical hinge mechanism is realized; the three omnidirectional wheels which are orthogonally arranged on the three torque displacement testing mechanisms can drive the output spherical hinge to rotate at any angle in a three-dimensional space, and waist drum-shaped rollers are arranged on the periphery of the omnidirectional wheels and can counteract the force which is not in the tangential direction of the omnidirectional wheels so as to obtain the torque of the output spherical hinge on three orthogonal planes and avoid coupling influence.
2. The output spherical hinge of the spherical hinge mechanism is tightly pressed on the omnidirectional wheels of the three torque displacement testing mechanisms by the spherical hinge pressing mechanism, so that the slipping phenomenon between the output spherical hinge and the omnidirectional wheels can be avoided, the reliability of torque testing is ensured, meanwhile, the first circular ring and the second circular ring are connected through the first universal ball, the relative rotation between the two circular rings can be ensured by the connection mode, the suspension rod is ensured not to interfere with the movement of the spherical hinge mechanism, and the rigidity value of the spherical hinge mechanism in a larger angle range can be measured.
3. Aiming at the preposed power type spherical hinge mechanism, the three elastic element mechanisms can measure the elasticity borne by three power input parts of the spherical hinge mechanism, and the rigidity test of the flexible spherical hinge mechanism is realized.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the spherical hinge pressing mechanism in the invention.
FIG. 3 is a schematic structural diagram of a torque displacement testing mechanism according to the present invention.
Fig. 4 is a schematic view of the assembly of three omni wheels and an orthogonal frame according to the present invention.
FIG. 5 is a schematic view of the assembly of the pre-tightening roller, ratchet wheel, pawl and web of the present invention.
Fig. 6 is a schematic structural diagram of the front-powered ball joint mechanism.
Fig. 7 is a schematic structural diagram of a ball joint mechanism with power arranged at each joint position.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, a spherical hinge rigidity testing device comprises a frame 1, a spherical hinge pressing mechanism 4 and a torque displacement testing mechanism 5; the torque displacement testing mechanism 5 is positioned below the spherical hinge pressing mechanism 4; as shown in fig. 2, the ball-hinge pressing mechanism 4 includes a first ring 40, a guide post 41, a second ring 42, a first universal ball 43, a suspension rod 44, and a second universal ball 45; a plurality of guide posts 41 are fixed on the top surface of the first circular ring 40, the vertically arranged guide posts 41 and the rack 1 form a sliding pair, and a first spring is sleeved on the guide posts 41; the two ends of the first spring are limited by the frame and the first ring 40 respectively; a plurality of first universal balls 43 uniformly distributed along the circumferential direction are arranged on the bottom surface of the first circular ring 40; all the shells of the first universal balls 43 are fixed with the bottom surface of the first circular ring 40; the top surface of the second circular ring 42 is provided with an annular groove 421, and all the first universal balls 43 and the annular groove 421 form a rolling friction pair; the three suspension rods 44 are uniformly distributed along the circumferential direction of the second circular ring 42, the outer ends of the three suspension rods are fixed with the bottom surface of the second circular ring 42, and the inner ends of the three suspension rods are respectively fixed with the shell of a second universal ball 45; the inner end of the cantilevered beam 44 is angled downward.
As shown in fig. 3 and 4, the torque displacement testing mechanism 5 includes an orthogonal frame 50, an omnidirectional wheel 51, a first bevel gear shaft 52, a second bevel gear shaft 53, a dynamic torque sensor 54, a balance shaft 55, and a stepping motor 56; the orthogonal frame 50 is fixed on the frame, and the first bevel gear shaft 52 is supported on the bearing block through a bearing; the omni wheel 51 is fixed with a first bevel gear shaft 52; the housing of the dynamic torque sensor 54 is fixed to the frame; the second bevel gear shaft 53 is connected with one end of the dynamic torque sensor 54 through a coupler, and one end of the balance shaft 55 is connected with the other end of the dynamic torque sensor 54 through a coupler; an output shaft of the stepping motor 56 is connected with the other end of the balance shaft 55 through a coupler; the second bevel gear shaft 53 and the balance shaft 55 form a rotating pair with the frame; the bevel gears on the second bevel gear shaft 53 are meshed with the bevel gears on the first bevel gear shaft 52, and the meshing transmission ratio is 1: 1; the base of the stepper motor 56 is fixed on the frame; the stepping motor 56 is controlled by a controller, the signal output end of the dynamic torque sensor 54 is connected with the controller, and the controller is connected with an upper computer; the torque displacement testing mechanisms 5 are uniformly distributed in the circumferential direction, the orthogonal frame 50 comprises three mutually orthogonal support columns, and a bearing seat for supporting the first bevel gear shaft 52 in each torque displacement testing mechanism 5 is fixed on one corresponding support column of the orthogonal frame 50; the omni wheels 51 of the three torque displacement testing mechanisms 5 are orthogonal to each other, and the omni wheels 51 of the three torque displacement testing mechanisms 5 intersect at a point perpendicular to the central symmetry plane of the axis.
As a preferred embodiment, as shown in fig. 1 and 5, the ball joint stiffness testing device further includes three elastic element mechanisms 3; the elastic element mechanism 3 comprises a rigid rope assembly, a guide roller 32 and a pre-tightening roller 35; the guide roller 32 is hinged on the frame 1; the pre-tightening roller 35 is hinged with a connecting plate 353, and the connecting plate 353 is fixed on the side of the frame 1; the rigid rope assembly consists of a first rope segment 31, a second spring 33, a second rope segment, an S-shaped tension sensor 34 and a third rope segment; one end of the first rope segment 31 is connected with one end of the second rope segment through a second spring 33, and the other end of the second rope segment is connected with one end of the third rope segment through an S-shaped tension sensor 34; the other end of the third rope section is fixed with a pre-tightening roller 35; the first rope portion 31 passes around the guide roller 32; a ratchet wheel 351 is fixed on the pre-tightening roller 35, a claw 352 is hinged on the connecting plate 353, the claw 352 is meshed with the ratchet wheel 351, and the claw 352 is connected with the connecting plate 353 through a torsion spring. Wherein, the signal output end of the S-shaped tension sensor 34 is connected with the controller.
As a preferred embodiment, as shown in fig. 1, an upper mounting table 11 and a lower mounting table 12 are fixedly arranged on a frame 1; a guide post 41 of the spherical hinge pressing mechanism 4 and the upper mounting table 11 form a sliding pair, and the top end of the first spring is limited by the upper mounting table 11; the orthogonal frame 50 of the torque displacement testing mechanism 5, the housing of the dynamic torque sensor 54 and the base of the stepping motor 56 are all fixed on the lower mounting table 12, and the second bevel gear shaft 53 and the balance shaft 55 form a revolute pair with the lower mounting table 12.
The method for testing the rigidity of the spherical hinge by using the spherical hinge rigidity testing device comprises the following specific steps:
the output spherical hinge 25 of the spherical hinge mechanism 2 is detached from the spherical hinge mechanism 2, and the seat body of the spherical hinge mechanism 2 is fixed on the frame 1; then, the output spherical hinge 25 of the spherical hinge mechanism 2 is placed between the three second universal balls 45 of the spherical hinge pressing mechanism 4 and the omnidirectional wheels 51 of the three torque displacement testing mechanisms 5, and the rotating shaft part of the output spherical hinge 25 passes through the spherical hinge pressing mechanism 4 to be reassembled on the spherical hinge mechanism 2; at this time, the top of the sphere part of the output spherical hinge 25 is contacted with the three second universal balls 45 under the action of the first spring elasticity of the spherical hinge pressing mechanism 4, and the bottom of the sphere part is contacted with the omnidirectional wheels 51 of the three torque displacement testing mechanisms 5; if the spherical hinge mechanism 2 is of a front power type, three power input parts of the spherical hinge mechanism 2 are respectively connected with three elastic element mechanisms 3, so that the rigidity test of the flexible spherical hinge mechanism is realized; the elastic element mechanism 3 comprises a rigid rope assembly, a guide roller 32 and a pre-tightening roller 35; the guide roller 32 is hinged on the frame 1; the pre-tightening roller 35 is hinged with a connecting plate 353, and the connecting plate 353 is fixed on the side of the frame 1; the rigid rope assembly consists of a first rope segment 31, a second spring 33, a second rope segment, an S-shaped tension sensor 34 and a third rope segment; one end of the first rope segment 31 is connected with one end of the second rope segment through a second spring 33, and the other end of the second rope segment is connected with one end of the third rope segment through an S-shaped tension sensor 34; the other end of the third rope section is fixed with a pre-tightening roller 35; the first rope portion 31 passes around the guide roller 32; a ratchet wheel 351 is fixed on the pre-tightening roller 35, a claw 352 is hinged on the connecting plate 353, the claw 352 is meshed with the ratchet wheel 351, and the claw 352 is connected with the connecting plate 353 through a torsion spring; the other ends of the first rope segments 31 of the three elastic element mechanisms 3 are respectively fixed with the three power input parts of the spherical hinge mechanism 2; then, the rotating speed and the steering direction of a stepping motor 56 of the three torque displacement testing mechanisms 5 are controlled, the three omnidirectional wheels 51 are driven to drive an output spherical hinge to move, the resisting moment of the output spherical hinge is transmitted to the stepping motor 56 of the three torque displacement testing mechanisms 5 through the three omnidirectional wheels 51, the balance of the output spherical hinge is realized, a dynamic torque sensor 54 of the three torque displacement testing mechanisms 5 measures the torque of the output spherical hinge rotating around the axial direction of the three omnidirectional wheels 51, the torques in the three rotating directions are subjected to derivation on the angle, the rotating rigidity of the output spherical hinge in the rotating direction around the axial direction of the three omnidirectional wheels 51 is obtained, so that a rigidity change curve on any moving track of the output spherical hinge is obtained, and the rigidity test of the spherical hinge mechanism 2 is realized; the stepping motor 56 drives the omnidirectional wheel 51 to rotate through the balance shaft 55, the dynamic torque sensor 54, the second bevel gear shaft 53 and the first bevel gear shaft 52 in sequence, and the resistance torque of the output spherical hinge is transmitted to the stepping motor 56 through the omnidirectional wheel 51, the first bevel gear shaft 52, the second bevel gear shaft 53, the dynamic torque sensor 54 and the balance shaft 55 in sequence.
As a preferred embodiment, if the ball-and-socket joint mechanism 2 is powered in the forward position, before the stepping motors 56 of the three torque displacement testing mechanisms 5 are started, the positions of the jaws 352 on the corresponding ratchet wheels 351 are adjusted by the pre-tightening rollers 35 of the three elastic element mechanisms 3, so as to adjust the pre-tightening force of the second springs 33 of the three elastic element mechanisms 3 and ensure that the pre-tightening force of the second springs 33 of the three elastic element mechanisms 3 is the same.
As a preferred embodiment, if the ball hinge mechanism 2 is of a front power type, the three power input members of the ball hinge mechanism 2 drive the rigid rope assemblies of the three elastic element mechanisms 3 to extend and retract in the process of moving along with the output ball hinge, and the S-shaped tension sensor 34 of the rigid rope assembly measures the elastic force of the second spring 33 in the process of moving along with the output ball hinge, so as to obtain the change curves of the elastic force applied to the three power input members of the ball hinge mechanism 2, thereby realizing the rigidity test of the flexible ball hinge mechanism (the flexible ball hinge mechanism is obtained by mounting torsion springs or tension springs on the three power input members of the ball hinge mechanism 2).
As a preferred embodiment, when the stepping motors 56 of the three torque displacement testing mechanisms 5 drive the three omnidirectional wheels 51 to rotate in equal speed and equal direction, the output spherical hinges rotate around the vertical direction, the obtained torque changes linearly, and the rigidity obtained by derivation is constant; when one of the omnidirectional wheels is not moved and the other two omnidirectional wheels keep constant speed and reverse rotation, the output spherical hinge rotates around a certain axis of the horizontal plane.
As shown in fig. 6, the front-mounted power type spherical hinge mechanism includes a base, a first input shaft 21, a second input shaft 22, a third input shaft 23, a second planet carrier 24, an output spherical hinge 25, a transmission gear 26 and a transmission gear train 27; the first input shaft 21, the second input shaft 22 and the third input shaft 23 are three power input members, and the other ends of the first rope segments 31 of the three elastic element mechanisms 3 are respectively fixed with the first input shaft 21, the second input shaft 22 and the third input shaft 23; the third input shaft 23 is sleeved outside the second input shaft 22, the second input shaft 22 is sleeved outside the first input shaft 21, and the first input shaft 21, the second input shaft 22 and the third input shaft 23 form a revolute pair with the frame; the first input shaft 21 and the second input shaft 22 are both gear shafts; the first planet carrier is fixed with the third input shaft 23; the second planet carrier 24 and the first planet carrier form a revolute pair; a fixed gear is fixed on the second planet carrier 24; the transmission gear 26 and the first planet carrier form a revolute pair and are meshed with the gear teeth and the fixed gear on the first input shaft 21 simultaneously; the output ball joint 25 includes a ball portion and a shaft portion which are integrally formed; the rotating shaft part is hinged to the second planet carrier 24 and is a gear shaft, and gear teeth on the rotating shaft part are connected with gear teeth on the second input shaft 22 through a transmission gear train 27; the central axis of the third input shaft 23, the central axis of the fixed gear, and the central axis of the shaft portion of the output ball joint 25 intersect at a point, and the intersection coincides with the center of the output ball joint 25. Wherein, the transmission gear train 27 comprises a primary intermediate gear, a primary planet gear, a secondary sun gear and a secondary intermediate gear; the first-stage intermediate gear and the first planet carrier form a revolute pair and are simultaneously meshed with gear teeth on the second input shaft 22 and the first-stage planet gear; the first-stage planetary gear and the second-stage sun gear are fixed on a planetary shaft, and the planetary shaft and the first planetary carrier form a rotating pair; the second-stage intermediate gear and the second planet carrier 24 form a revolute pair and are simultaneously meshed with the second-stage sun gear and the upper gear teeth of the rotating shaft part of the output spherical hinge 25. The working principle of the front-mounted power type spherical hinge mechanism is as follows: the third input shaft 23 drives the first planet carrier to rotate; the first input shaft 21 rotates, and the second planet carrier 24 is driven to rotate around the first planet carrier through the transmission gear 26; the second input shaft 22 rotates, and the output spherical hinge 25 is driven to rotate through the transmission gear train 27; rotation of the first input shaft 21, the second input shaft 22 and the third input shaft 23 effects a resultant movement of the output ball joint 25.
As shown in fig. 7, the common spherical hinge mechanism (power is placed at each joint position) includes a first in-wheel motor, a first rotating arm, a second in-wheel motor, a second rotating arm, a third in-wheel motor and an output spherical hinge 25; one end of the first rotating arm is driven by a first hub motor; one end of the second rotating arm is hinged with the other end of the first rotating arm and is driven by a second hub motor; the output ball joint 25 includes a ball portion and a shaft portion which are integrally formed; the rotating shaft part is hinged with the other end of the second rotating arm and is driven by a third hub motor.

Claims (7)

1.一种球铰刚度测试装置,包括机架、球铰压紧机构和扭矩位移测试机构,其特征在于:所述的扭矩位移测试机构位于球铰压紧机构下方;所述的球铰压紧机构包括第一圆环、导柱、第二圆环、第一万向球、悬伸杆和第二万向球;所述第一圆环的顶面固定有多根导柱,竖直设置的导柱与机架构成滑动副,且导柱上套置有第一弹簧;所述第一弹簧的两端分别由机架和第一圆环限位;第一圆环的底面设有沿周向均布的多个第一万向球;所有第一万向球的外壳均与第一圆环的底面固定;所述第二圆环的顶面开设有环形沟槽,所有第一万向球均与环形沟槽构成滚动摩擦副;三根悬伸杆沿第二圆环的周向均布,外端均与第二圆环的底面固定,内端分别与一个第二万向球的外壳固定;所述悬伸杆的内端朝下倾斜设置;1. a ball joint stiffness testing device, comprising a frame, a ball joint pressing mechanism and a torque displacement testing mechanism, characterized in that: the described torque displacement testing mechanism is located below the ball joint pressing mechanism; The tightening mechanism includes a first ring, a guide post, a second ring, a first universal ball, a cantilever rod and a second universal ball; a plurality of guide posts are fixed on the top surface of the first ring, and the vertical The provided guide post and the frame constitute a sliding pair, and a first spring is sleeved on the guide post; the two ends of the first spring are respectively limited by the frame and the first ring; the bottom surface of the first ring is provided with A plurality of first universal balls evenly distributed along the circumferential direction; the shells of all the first universal balls are fixed with the bottom surface of the first ring; the top surface of the second ring is provided with an annular groove, and all the first universal balls are The balls form a rolling friction pair with the annular groove; the three cantilever rods are evenly distributed along the circumferential direction of the second ring, the outer ends are fixed with the bottom surface of the second ring, and the inner ends are respectively fixed with the shell of a second universal ball; The inner end of the cantilever rod is inclined downward; 所述的扭矩位移测试机构包括正交架、全向轮、第一锥齿轮轴、第二锥齿轮轴、动态扭矩传感器、平衡轴和步进电机;所述的正交架固定在机架上,所述的第一锥齿轮轴通过轴承支承在轴承座上;所述的全向轮与第一锥齿轮轴固定;动态扭矩传感器的外壳固定在机架上;所述的第二锥齿轮轴与动态扭矩传感器的一端通过联轴器连接,平衡轴的一端与动态扭矩传感器的另一端通过联轴器连接;步进电机的输出轴与平衡轴的另一端通过联轴器连接;第二锥齿轮轴和平衡轴均与机架构成转动副;第二锥齿轮轴上的锥齿轮与第一锥齿轮轴上的锥齿轮啮合,且啮合传动比为1:1;步进电机的底座固定在机架上;所述的步进电机由控制器控制;所述的扭矩位移测试机构设有沿周向均布的三个,所述的正交架包括相互正交的三根支柱,每个扭矩位移测试机构中支承第一锥齿轮轴的轴承座固定在正交架的对应一根支柱上;三个扭矩位移测试机构的全向轮相互正交,且三个扭矩位移测试机构的全向轮垂直于轴线的中心对称面交于一点。The torque displacement testing mechanism includes an orthogonal frame, an omnidirectional wheel, a first bevel gear shaft, a second bevel gear shaft, a dynamic torque sensor, a balance shaft and a stepping motor; the orthogonal frame is fixed on the frame , the first bevel gear shaft is supported on the bearing seat through the bearing; the omnidirectional wheel is fixed with the first bevel gear shaft; the casing of the dynamic torque sensor is fixed on the frame; the second bevel gear shaft It is connected with one end of the dynamic torque sensor through a coupling, and one end of the balance shaft is connected with the other end of the dynamic torque sensor through a coupling; the output shaft of the stepping motor is connected with the other end of the balance shaft through a coupling; the second cone Both the gear shaft and the balance shaft form a rotating pair with the frame; the bevel gear on the second bevel gear shaft meshes with the bevel gear on the first bevel gear shaft, and the meshing transmission ratio is 1:1; the base of the stepping motor is fixed on on the frame; the stepping motor is controlled by the controller; the torque displacement testing mechanism is provided with three uniformly distributed along the circumferential direction, and the orthogonal frame includes three mutually orthogonal pillars, and each torque displacement test The bearing seat supporting the first bevel gear shaft in the mechanism is fixed on a corresponding pillar of the orthogonal frame; the omnidirectional wheels of the three torque displacement testing mechanisms are orthogonal to each other, and the omnidirectional wheels of the three torque displacement testing mechanisms are perpendicular to each other. The central symmetry planes of the axes meet at a point. 2.根据权利要求1所述的一种球铰刚度测试装置,其特征在于:还包括三个弹性元件机构;所述的弹性元件机构包括刚性绳组件、导向滚轮和预紧滚轮;所述的导向滚轮铰接在机架上;所述的预紧滚轮与连接板铰接,连接板固定在机架侧部;所述的刚性绳组件由第一绳段、第二弹簧、第二绳段、S型拉力传感器和第三绳段组成;所述第一绳段的一端与第二绳段的一端通过第二弹簧连接,第二绳段的另一端与和第三绳段的一端通过S型拉力传感器连接;第三绳段的另一端与预紧滚轮固定;第一绳段绕过导向滚轮;所述的预紧滚轮上固定有棘轮,连接板上铰接有卡爪,卡爪与棘轮啮合,且卡爪与连接板通过扭簧连接。2. A ball joint stiffness testing device according to claim 1, characterized in that: it further comprises three elastic element mechanisms; the elastic element mechanisms comprise a rigid rope assembly, a guide roller and a preload roller; the The guide roller is hinged on the frame; the preload roller is hinged with the connecting plate, and the connecting plate is fixed on the side of the frame; the rigid rope assembly is composed of a first rope segment, a second spring, a second rope segment, S type tension sensor and a third rope segment; one end of the first rope segment and one end of the second rope segment are connected by a second spring, and the other end of the second rope segment and one end of the third rope segment are connected by an S-shaped tension force The sensor is connected; the other end of the third rope segment is fixed with the preload roller; the first rope segment bypasses the guide roller; the preload roller is fixed with a ratchet, the connecting plate is hinged with a claw, and the claw is engaged with the ratchet, And the clamping claw and the connecting plate are connected by a torsion spring. 3.根据权利要求1或2所述的一种球铰刚度测试装置,其特征在于:所述的机架上固定设有上安装台和下安装台;球铰压紧机构的导柱与上安装台构成滑动副,第一弹簧的顶端由上安装台限位;扭矩位移测试机构的正交架、动态扭矩传感器的外壳和步进电机的底座均固定在下安装台上,第二锥齿轮轴和平衡轴均与下安装台构成转动副。3. A ball hinge stiffness test device according to claim 1 or 2, wherein an upper mounting table and a lower mounting table are fixedly arranged on the frame; the guide post of the ball hinge pressing mechanism is connected to the upper mounting table The installation table constitutes a sliding pair, and the top of the first spring is limited by the upper installation table; the orthogonal frame of the torque displacement testing mechanism, the shell of the dynamic torque sensor and the base of the stepping motor are all fixed on the lower installation table, and the second bevel gear shaft is fixed on the lower installation table. Both the balance shaft and the lower mounting platform constitute a rotating pair. 4.根据权利要求1所述的一种球铰刚度测试装置的测试方法,其特征在于:该方法具体如下:4. the test method of a kind of ball joint stiffness test device according to claim 1, is characterized in that: the method is specifically as follows: 将球铰机构的输出球铰从球铰机构上拆卸下来,将球铰机构的座体固定在机架上;然后,将球铰机构的输出球铰置于球铰压紧机构的三个第二万向球以及三个扭矩位移测试机构的全向轮之间,输出球铰的转轴部分穿过球铰压紧机构重新装配到球铰机构上;此时,输出球铰的球体部分在球铰压紧机构的第一弹簧弹力作用下顶部与三个第二万向球均接触,底部与三个扭矩位移测试机构的全向轮均接触;若球铰机构为前置动力式,则将球铰机构的三个动力输入件与三个弹性元件机构分别连接,实现柔性球铰机构的刚度测试;其中,弹性元件机构包括刚性绳组件、导向滚轮和预紧滚轮;导向滚轮铰接在机架上;预紧滚轮与连接板铰接,连接板固定在机架侧部;刚性绳组件由第一绳段、第二弹簧、第二绳段、S型拉力传感器和第三绳段组成;第一绳段的一端与第二绳段的一端通过第二弹簧连接,第二绳段的另一端与和第三绳段的一端通过S型拉力传感器连接;第三绳段的另一端与预紧滚轮固定;第一绳段绕过导向滚轮;预紧滚轮上固定有棘轮,连接板上铰接有卡爪,卡爪与棘轮啮合,且卡爪与连接板通过扭簧连接;三个弹性元件机构的第一绳段另一端与球铰机构的三个动力输入件分别固定;接着,控制三个扭矩位移测试机构的步进电机的转速和转向,驱动三个全向轮带动输出球铰运动,输出球铰的阻力矩经三个全向轮传递到三个扭矩位移测试机构的步进电机,实现输出球铰平衡,三个扭矩位移测试机构的动态扭矩传感器测量输出球铰绕三个全向轮轴线方向转动的扭矩,将三个转动方向上的扭矩对角度进行求导,得到输出球铰绕三个全向轮轴线转动方向上的转动刚度,从而获得输出球铰任意运动轨迹上的刚度变化曲线,实现球铰机构的刚度测试;其中,步进电机依次经平衡轴、动态扭矩传感器、第二锥齿轮轴和第一锥齿轮轴带动全向轮转动,输出球铰的阻力矩依次经全向轮、第一锥齿轮轴、第二锥齿轮轴、动态扭矩传感器和平衡轴传递到步进电机。Remove the output spherical hinge of the spherical hinge mechanism from the spherical hinge mechanism, and fix the seat body of the spherical hinge mechanism on the frame; then, place the output spherical hinge of the spherical hinge mechanism on the third third of the spherical hinge pressing mechanism. Between the two universal balls and the omnidirectional wheels of the three torque displacement testing mechanisms, the rotating shaft part of the output spherical hinge is reassembled on the spherical hinge mechanism through the spherical hinge pressing mechanism; at this time, the spherical part of the output spherical hinge is in the ball Under the action of the first spring of the hinge pressing mechanism, the top part is in contact with the three second universal balls, and the bottom part is in contact with the omnidirectional wheels of the three torque displacement testing mechanisms; The three power input parts of the ball hinge mechanism are respectively connected with the three elastic element mechanisms to realize the rigidity test of the flexible ball hinge mechanism; wherein, the elastic element mechanism includes a rigid rope assembly, a guide roller and a preload roller; the guide roller is hinged on the frame. The preload roller is hinged with the connecting plate, and the connecting plate is fixed on the side of the frame; the rigid rope assembly is composed of the first rope segment, the second spring, the second rope segment, the S-type tension sensor and the third rope segment; the first rope segment One end of the rope segment is connected to one end of the second rope segment through a second spring, and the other end of the second rope segment is connected to one end of the third rope segment through an S-type tension sensor; the other end of the third rope segment is connected to the preload roller Fixed; the first rope segment goes around the guide roller; the pre-tightening roller is fixed with a ratchet, the connecting plate is hinged with a claw, the claw is engaged with the ratchet, and the claw and the connecting plate are connected by a torsion spring; three elastic element mechanisms The other end of the first rope segment is respectively fixed with the three power input parts of the ball hinge mechanism; then, the rotational speed and steering of the stepping motors of the three torque displacement testing mechanisms are controlled, and the three omnidirectional wheels are driven to drive the output ball hinge to move, and the output The resistance torque of the ball joint is transmitted to the stepping motors of the three torque displacement testing mechanisms through the three omnidirectional wheels to realize the balance of the output ball joints. The dynamic torque sensors of the three torque displacement testing mechanisms measure the output ball joints around the three omnidirectional wheels. The rotational torque in the axis direction, the torque in the three rotational directions is derived from the angle, and the rotational stiffness of the output spherical hinge in the rotational direction of the three omnidirectional wheel axes is obtained, so as to obtain the stiffness change of the output spherical hinge on any motion trajectory. curve to realize the rigidity test of the ball hinge mechanism; in which, the stepper motor drives the omnidirectional wheel to rotate through the balance shaft, the dynamic torque sensor, the second bevel gear shaft and the first bevel gear shaft in turn, and the resistance torque of the output ball joint is sequentially passed through the whole shaft. The gear wheel, the first bevel gear shaft, the second bevel gear shaft, the dynamic torque sensor and the balance shaft are transmitted to the stepper motor. 5.根据权利要求4所述的一种球铰刚度测试装置的测试方法,其特征在于:若球铰机构为前置动力式,则三个扭矩位移测试机构的步进电机启动前,先通过三个弹性元件机构的预紧滚轮调整各卡爪在对应棘轮上的位置,从而调整三个弹性元件机构的第二弹簧预紧力,并保证三个弹性元件机构的第二弹簧预紧力相同。5. the test method of a kind of ball joint stiffness test device according to claim 4, it is characterized in that: if the ball joint mechanism is a front power type, before the stepping motors of the three torque displacement test mechanisms are started, pass The preload rollers of the three elastic element mechanisms adjust the position of each pawl on the corresponding ratchet wheel, so as to adjust the second spring preload force of the three elastic element mechanisms, and ensure that the second spring preload force of the three elastic element mechanisms is the same . 6.根据权利要求4所述的一种球铰刚度测试装置的测试方法,其特征在于:若球铰机构为前置动力式,则球铰机构的三个动力输入件在随输出球铰运动过程中,带动三个弹性元件机构的刚性绳组件伸缩,刚性绳组件的S型拉力传感器测量输出球铰运动过程中第二弹簧的弹力,得到球铰机构的三个动力输入件所受弹力变化曲线,实现柔性球铰机构的刚度测试。6. The test method of a ball joint stiffness testing device according to claim 4, wherein: if the ball joint mechanism is a front power type, then the three power input members of the ball joint mechanism move with the output ball joint During the process, the rigid rope assembly of the three elastic element mechanisms is driven to expand and contract, and the S-type tension sensor of the rigid rope assembly measures the elastic force of the second spring during the movement of the output ball joint, and obtains the elastic force change of the three power input parts of the ball joint mechanism. curve to realize the stiffness test of the flexible spherical hinge mechanism. 7.根据权利要求4、5或6所述的一种球铰刚度测试装置的测试方法,其特征在于:当三个扭矩位移测试机构的步进电机驱动三个全向轮等速等向转动时,输出球铰绕竖直方向转动,获得的扭矩呈线性变化,求导获得的刚度恒定;当其中一个全向轮不动,另外两个全向轮保持等速反向转动时,输出球铰绕水平面的某一根轴线转动。7. The test method of a ball joint stiffness test device according to claim 4, 5 or 6, characterized in that: when the stepping motors of three torque displacement test mechanisms drive three omnidirectional wheels to rotate at the same speed and in the same direction When the output ball hinge rotates around the vertical direction, the obtained torque changes linearly, and the stiffness obtained by derivation is constant; when one of the omnidirectional wheels does not move, and the other two omnidirectional wheels maintain constant speed and reverse rotation, the output ball The hinge rotates about an axis in the horizontal plane.
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