CN113916651B - Method for testing transverse tensile strength of brittle fiber with inner core - Google Patents

Method for testing transverse tensile strength of brittle fiber with inner core Download PDF

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CN113916651B
CN113916651B CN202110870079.3A CN202110870079A CN113916651B CN 113916651 B CN113916651 B CN 113916651B CN 202110870079 A CN202110870079 A CN 202110870079A CN 113916651 B CN113916651 B CN 113916651B
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孙志刚
石姣玲
陈西辉
宋迎东
牛序铭
肖瀚民
刘晋辰
姚旭博
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Nanjing University of Aeronautics and Astronautics
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Abstract

The invention discloses a method for testing transverse tensile strength of brittle fibers with inner cores, which comprises the steps of firstly, carrying out a radial compression test on a fiber sample by using a nano indenter to obtain a breaking load; then establishing a fiber compression model, and calculating a load contact angle when the fiber sample is broken; finite element analysis is carried out on a fiber compression test, the circumferential stress distribution of a fiber sample perpendicular to a radial surface is obtained, and finally the transverse tensile strength of the fiber is obtained; the transverse tensile strength testing method provided by the invention considers the influence of the limited contact area and the stress step generated by the existence of the fiber inner core aiming at the fiber tensile strength with the inner core, has higher calculation precision, can calculate different fiber transverse tensile strengths by modifying the contact surface angle and damaging the load according to the actual condition, and is efficient, convenient and fast.

Description

Method for testing transverse tensile strength of brittle fiber with inner core
Technical Field
The invention relates to the technical field of tensile strength testing, and mainly relates to a method for testing transverse tensile strength of brittle fibers with inner cores.
Background
The advanced composite material taking aramid fiber, carbon fiber, boron fiber and high-performance glass fiber as reinforcement has very high specific strength, specific stiffness and high-temperature strength, is wear-resistant and corrosion-resistant, and has a relatively simple forming process, so that the composite material is widely applied to high and new technology common use in China, national defense industry and national major projects, and has a very wide development prospect.
The fibers of the fiber-reinforced composite material have relatively high mechanical properties in the axial direction, but have relatively poor mechanical properties in the transverse direction, and are easily damaged when the fibers are in a complex load environment. It is therefore necessary to study the transverse properties of the fibers, and the most straightforward way to study the transverse properties of fiber-reinforced composites is to test the transverse tensile strength of the fibers by a transverse compression test of the individual fibers.
Jeffrey i.eldridge1(Eldridge, j.i., wieing, j.p., Davison, T.S. & pinderra, m. -j.transverse string of SCS-6Silicon Carbide fibers, j.am. c.soc.76, 3151-3154 (1993)), studies were made on the transverse tensile Strength of carbon core-containing Silicon Carbide fibers before and after heat treatment, and it was found that the maximum hoop stress of the fibers was concentrated at the interface between the carbon core and the Silicon Carbide, that cracking of the Silicon Carbide fibers occurred on the radial surface under load, that cracks grew along the circumference of the carbon core, stopped when reaching the outer circumference of the Silicon Carbide fiber, and that the axial tensile Strength of the fibers after heat treatment decreased greatly while the transverse tensile Strength of the fibers increased slightly, but this study was calculated using the ideal standardized cylindrical wire load method without considering the limited contact area and the stress step due to the presence of the carbon core of the fibers. The transverse tensile strength of the coreless brittle fibers was investigated by sun shiga 2 (sun shiga et al, a method for predicting transverse tensile strength of coreless brittle fibers, 13 (2020)), and it was found that the fiber fracture surface without the core was a vertical radial surface of the load-applied fiber. The transverse stretching of the coreless fiber is calculated and predicted by adopting a mathematical analytic formula method, but the transverse stretching strength of the fiber with the inner core is difficult to predict by directly adopting a mathematical analytic method due to the complex stress distribution condition of the fiber with the inner core.
It is therefore necessary to perform compression testing on the core-containing fiber and, based thereon, to propose a method for predicting the transverse tensile strength of the fiber using finite elements.
Disclosure of Invention
The purpose of the invention is as follows: aiming at the problems in the prior art, the invention provides a method for testing the transverse tensile strength of brittle fibers with inner cores.
The technical scheme is as follows: in order to realize the purpose, the invention adopts the technical scheme that:
a method for testing transverse tensile strength of brittle fibers with inner cores comprises the following steps:
step S1, preparing a test fiber sample, and determining a focal plane and calibrating a pressure head position of the nanoindentor;
step S2, carrying out radial compression test on the fiber sample by using a nano-indenter to obtain a breaking load F cr
S3, establishing a fiber compression model, and calculating a load contact angle alpha when the fiber sample is broken; finite element analysis is carried out on a fiber compression test, the circumferential stress distribution of a fiber sample perpendicular to a radial surface is obtained, and finally the transverse tensile strength sigma of the fiber is obtained cr T
Further, the step of preparing the test fiber sample in step S1 includes:
s1.1, cutting a fiber sample to be 3cm in length for later use;
s1.2, adhering a copper sheet to a low-carbon steel base of a nanoindentor to assist fiber positioning; sequentially grinding the copper sheet to the same height as the fibers by using 500-mesh, 800-mesh and 1000-mesh sand paper, determining a focal plane on the copper sheet, and calibrating the position of a pressure head; after the sample is ground to be free of scratches, the fiber sample is laid to be parallel to the copper sheet, namely the diameter of the fiber sample is equal to the height of the copper sheet; after the fibers and the copper sheet are confirmed to be parallel under an optical microscope, the two ends of the fibers are fixed by super glue.
Further, the breaking load F cr The acquisition method comprises the following steps:
s2.1, moving the position of a sample stage by using an X-Y translation stage, observing the position of a fiber sample under an optical microscope until a pressure head is aligned with a test fiber, and verifying the alignment condition of the fiber sample and the pressure head;
s2.2, observing the tail end of the fiber sample, controlling the nanoindentor to compress the fiber sample at a fixed speed, recording the engineering load F and the corresponding displacement x, drawing a function diagram, and recording the damage load F cr
Further, the step S3 is to obtain the fiber transverse direction tensile strength σ cr T The method comprises the following specific steps:
step S3.1, calculating the load contact angle alpha when the fiber sample breaks as follows:
Figure GDA0003421365840000021
Figure GDA0003421365840000022
wherein b represents the contact surface width, R represents the outer diameter of the fiber, F represents the engineering load per unit length, E T Represents the transverse modulus of elasticity, E L Representing the longitudinal modulus of elasticity, v, of a sample of fibres LT Represents the Poisson's ratio;
s3.2, obtaining the circumferential stress distribution of the fiber sample perpendicular to the radial surface by adopting finite element analysis according to the load contact angle alpha, thereby obtaining the transverse tensile strength sigma of the fiber cr T (ii) a The method comprises the following specific steps:
step S3.2.1, establishing a fiber compression model;
drawing a semi-cylinder with the diameter of D and the stretching length of l according to the size of the fiber; before setting the attribute, creating a sketch on the circular end face of the semi-cylinder, and segmenting a fiber inner core with the diameter d and a fiber part contacted with a pressure head according to the sketch;
step S3.2.2, creating and assigning fiber material properties;
according to the different selected fiber sample material and inner core material, the elastic modulus of the fiber sample is set to be E sic Poisson ratio of v sic (ii) a The elastic modulus of the inner core is E core Poisson ratio of v core
Step S3.2.3, establishing an analysis step;
selecting a general static type, setting the maximum increment step number to be 1000, setting the initial increment step size to be 0.01, and keeping the others default; of the field outputs, a first field output includes: translation and rotation U, reaction force and moment RF, concentrated force and bending moment CF; the second field output includes: stress component and invariant S, plastic strain PE, equivalent plastic strain PEEQ, plastic strain PEMAG, logarithmic strain component LE and state STATUS; the third field output includes: contact stress cstrs, contact displacement CDISP; the history output remains default;
step S3.2.4, creating a load;
setting boundary condition types on the bottom surfaces of the semi-cylinders to be symmetrical, setting a global coordinate system YSYMM, and inputting loads on the contact surfaces;
step S3.2.5, mesh division;
setting the global seed approximate unit size as Q, and setting the local seed approximate unit size for dividing to contact a pressure head as Q; selecting a hexahedron as the shape of the grid, and dividing the grid by a neutral axis algorithm for sweeping minimum grid transition;
step S3.2.6, creating and submitting a job;
step S3.2.7, displaying a visualization result;
a cylindrical coordinate system is established in the center of the semi-circle surface, and the circumferential stress result is converted into stress distribution under the coordinate system; creating a path, and drawing a tensile stress distribution diagram of a vertical radial surface corresponding to the load contact angle along the path;
step S3.2.8, setting the position of the maximum value of the boundary display in the option cloud picture to obtain the maximum transverse tensile strength sigma of the fiber cr T
Has the beneficial effects that:
(1) the fiber transverse tensile strength testing method provided by the invention has high calculation precision, does not adopt a method of calculating the linear load of an ideal standardized cylinder, but considers the influence of a limited contact area and a stress step generated due to the existence of a fiber inner core.
(2) The method has efficient and convenient calculation process, and can calculate the transverse tensile strength of the fiber only by modifying the contact surface angle and damaging the load.
(3) The method can effectively calculate the transverse compression strength of the brittle fiber with the core, and lays a good foundation for the strength calculation of the brittle fiber reinforced composite material with the core.
Drawings
FIG. 1 is a flow chart of the test provided by the present invention;
FIG. 2 is a sketch of an auxiliary segmentation in an embodiment of the present invention;
FIGS. 3a-3b are schematic representations of fiber failure in the circumferential direction of the carbon core after fiber compression testing in an embodiment of the present invention;
FIG. 4 is a schematic representation of a SiC fiber with a carbon core in an embodiment of the invention;
FIG. 5 is a schematic representation of a fiber compression test in an example of the invention;
FIG. 6 is a graph of F-x function for a typical fiber compression process;
FIG. 7 is a schematic representation of a fiber compression axial force profile in an embodiment of the present invention;
FIG. 8 is a schematic view of a fiber compression model in an embodiment of the invention;
fig. 9 is a graph of the vertical radial surface tensile stress at 2 ° 41' 46 "for an embodiment of the present invention.
Detailed Description
The invention will be further explained by providing an example of testing the transverse tensile strength of a silicon carbide fiber with a carbon core in combination with the accompanying drawings. It is emphasized that the test method provided by the present invention is applicable to a variety of brittle fibers with an inner core.
Firstly, preparing a test fiber sample, and determining a focal plane and calibrating a pressure head position of the nanoindentor.
Cutting the fiber to about 3cm for later use; because the size of the single fiber is small, the rectangular copper sheet needs to be adhered to the mild steel base by strong glue to help the fiber positioning. And sequentially grinding the copper sheet to the same height as the fibers by using 500-mesh, 800-mesh and 1000-mesh sand paper, determining a focal plane on the copper sheet, and calibrating the position of a pressure head. After grinding to no scratch, the fiber sample was laid parallel to the copper sheet, i.e. the fiber sample diameter was equal to the copper sheet height, as shown in fig. 5. After the fibers and the copper sheet are confirmed to be parallel under an optical microscope, the two ends of the fibers are fixed by super glue.
Then, a radial compression test is carried out on the fiber sample by using a nano-indenter to obtain a failure load F cr
The position of the sample fiber was observed using an optical microscope, and the sample stage was moved using an X-Y translation stage until an indenter having a diameter of 350 μm was aligned with the test fiber. The alignment of the fiber sample and indenter was again verified by viewing from a television image of an optical microscope. An optical microscope was placed to observe the fiber ends while video recording was performed on the images projected onto the computer screen. The nanoindenter was controlled to compress the sample fiber at a rate of 0.2 μm/s and the engineering load (F) and displacement (x) were recorded as a function of the displacement by computer. Determining the critical load F of the damaged radial surface according to the function image cr As shown in fig. 6.
Finally, establishing a fiber compression model, and calculating a load contact angle alpha when the fiber sample is broken; finite element analysis is carried out on a fiber compression test, the circumferential stress distribution of a fiber sample perpendicular to a radial surface is obtained, and finally the transverse tensile strength sigma of the fiber is obtained cr T . In particular, the amount of the solvent to be used,
first, finite element analysis was performed on the fiber compression test, and the plane in which the tensile stress in the circumferential direction is the largest was determined to be a vertical radial plane, i.e., a failure plane where θ is 0, as shown in fig. 7.
The load contact angle α at which the fiber sample breaks is calculated as follows:
obtaining a critical load F at which failure occurs cr Suppose F cr 30N/mm, substituting the formula:
Figure GDA0003421365840000051
Figure GDA0003421365840000052
wherein b represents the contact face width, R represents the fiber outer diameter F represents the engineering load per unit length, E T Representing the transverse modulus of elasticity of the fiber, E L Representing the longitudinal modulus of elasticity, v, of a sample of fibres LT Representing the poisson's ratio.
The contact angle is calculated as:
Figure GDA0003421365840000053
then obtaining the maximum radial tensile stress value of the fiber under the contact angle alpha through finite element software, thereby obtaining the transverse tensile strength sigma of the fiber cr T
In this embodiment, since the finite element software has no unit and is a uniform unit, the model size is μm, the force unit is N, and the elastic modulus is N/μm 2 The time is s.
The fiber model was established as follows:
a half cylinder with a diameter of 142 and a drawn length of 200 was drawn according to the size of the fiber. Before setting the attributes, a sketch is created on the circular end face of the semi-cylinder, and the sketch and the segmentation result are drawn according to the calculated contact angle auxiliary line, as shown in fig. 2. The fiber core with a diameter of 33 and the SiC part contacted by the indenter are cut according to a sketch. The fiber compression model is shown in fig. 8.
Creating fiber material properties:
the elastic modulus of the SiC fiber is 420 GPa-0.42N/mum 2 The Poisson's ratio is 0.15; the elastic modulus of the carbon core is 35 GPa-0.035N/mum 2 The Poisson's ratio was 0.15. Assigning respective material properties to respective portions.
The steps of creating the analysis are as follows:
selecting a general static type, setting the maximum increment step number to be 1000, setting the initial increment step size to be 0.01, and keeping the others in default; of the field outputs, a first field output includes: translation and rotation U, reaction force and moment RF, concentrated force and bending moment CF; the second field output includes: stress component and invariant S, plastic strain PE, equivalent plastic strain PEEQ, plastic strain PEMAG, logarithmic strain component LE and state STATUS; the third field output includes: contact stress cstrs, contact displacement CDISP; the history output remains default.
And (4) creating a load, setting boundary condition type selection symmetry on the bottom surface of the semi-cylinder, and setting a global coordinate system YSYMM. The arc length l ═ α R ═ 0.04705577538 × 71 ═ 3.341 μm, obtained by using the contact angle; the applied linear load is divided by the arc length to obtain the pressure intensity of the contact surface, namely:
Figure GDA0003421365840000061
the pressure input to the finite element software was p 0.008979N/. mu.m 2.
The grid is divided as follows:
the global seed approximation unit size is 2 and the partial local seed approximation unit size divided to contact the indenter is set to 1. And selecting a hexahedron as the shape of the grid, and dividing the grid by a neutral axis algorithm for sweeping the minimum grid transition.
And after the grid is divided, the operation is created and submitted, and finally, a visualization result is displayed:
at the center of the half-circle, a cylindrical coordinate system is created and the circumferential stress results are converted to a stress distribution below the coordinate system, as shown in fig. 7. A path is created from the semi-cylindrical circle center to the contact vertex, and a vertical radial surface tensile stress distribution diagram of α ═ 2 ° 41' 46 "is drawn along this path, as shown in fig. 9.
Setting the position of the maximum value of the boundary display in the option cloud picture, wherein the maximum hoop tensile stress can be obtained as follows:
σ cr T =1.118×10 -3 Gpa。
the above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention, and such modifications and adaptations are intended to be within the scope of the invention.

Claims (3)

1. A transverse tensile strength testing method for brittle fibers with inner cores is characterized by comprising the following steps:
step S1, preparing a test fiber sample, and determining a focal plane and calibrating a pressure head position of the nanoindentor;
step S2, carrying out radial compression test on the fiber sample by using a nano-indenter to obtain a breaking load F cr
S3, establishing a fiber compression model, and calculating a load contact angle alpha when the fiber sample is broken; finite element analysis is carried out on a fiber compression test, the circumferential stress distribution of a fiber sample perpendicular to a radial surface is obtained, and finally the transverse tensile strength sigma of the fiber is obtained cr T (ii) a In particular, the amount of the solvent to be used,
step S3.1, calculating the load contact angle α when the fiber sample breaks as follows:
Figure FDA0003677462240000011
Figure FDA0003677462240000012
wherein b represents the contact surface width, R represents the outer diameter of the fiber, F represents the engineering load per unit length, E T Representing the transverse modulus of elasticity of the fiber, E L Representing the modulus of elasticity, v, in the machine direction of a fiber sample LT Represents the Poisson's ratio;
s3.2, obtaining the circumferential stress distribution of the fiber sample perpendicular to the radial surface by adopting finite element analysis according to the load contact angle alpha, thereby obtaining the transverse tensile strength sigma of the fiber cr T (ii) a The method comprises the following specific steps:
step S3.2.1, establishing a fiber compression model;
drawing a semi-cylinder with the diameter D and the stretching length l according to the size of the fiber; before setting the attribute, creating a sketch on the circular end face of the semi-cylinder, and segmenting a fiber inner core with the diameter d and a fiber part contacted with a pressure head according to the sketch;
step S3.2.2, creating and assigning fiber material properties;
setting the elastic modulus of the fiber sample to be E according to the difference between the selected fiber sample material and the selected inner core material sic Poisson ratio of v sic (ii) a The elastic modulus of the inner core is E core Poisson ratio of v core
Step S3.2.3, establishing an analysis step;
selecting a general static type, setting the maximum increment step number to be 1000, setting the initial increment step size to be 0.01, and keeping the others in default; of the field outputs, a first field output includes: translation and rotation U, reaction force and moment RF, concentration force and bending moment CF; the second field output includes: stress component and invariant S, plastic strain PE, equivalent plastic strain PEEQ, plastic strain PEMAG, logarithmic strain component LE and state STATUS; the third field output includes: contact stress cstrs, contact displacement CDISP; the history output remains default;
step S3.2.4, creating a load;
setting boundary condition types on the bottom surfaces of the semi-cylinders to be symmetrical, setting a global coordinate system YSYMM, and inputting loads on the contact surfaces;
step S3.2.5, grid division;
setting the size of a global seed approximate unit as Q, and dividing a local seed approximate unit for contacting a pressure head into Q; selecting a hexahedron in the shape of the grid, and dividing the grid by a neutral axis algorithm for sweeping the minimum grid transition;
step S3.2.6, creating and submitting a job;
step S3.2.7, displaying a visualization result;
a cylindrical coordinate system is established in the center of the semi-circular surface, and the circumferential stress result is converted into stress distribution under the coordinate system; creating a path, and drawing a tensile stress distribution diagram of a vertical radial surface corresponding to the load contact angle along the path;
step S3.2.8, setting the position of the maximum value of the boundary display in the option cloud picture to obtain the maximum transverse tensile strength sigma of the fiber cr T
2. The method for testing transverse tensile strength of brittle fibers with inner cores as claimed in claim 1, wherein the step of preparing the test fiber sample in step S1 comprises the steps of:
s1.1, cutting a fiber sample to be 3cm in length for later use;
s1.2, adhering a copper sheet to a low-carbon steel base of a nanoindentor to assist fiber positioning; sequentially adopting 500-mesh, 800-mesh and 1000-mesh sand paper to polish the copper sheet to be as high as the fiber, determining a focal plane on the copper sheet and calibrating the position of a pressure head; after the sample is ground to be free of scratches, the fiber sample is laid to be parallel to the copper sheet, namely the diameter of the fiber sample is equal to the height of the copper sheet; after the fibers and the copper sheet are confirmed to be parallel under an optical microscope, the two ends of the fibers are fixed by super glue.
3. The method for testing transverse tensile strength of brittle fibers with inner cores as claimed in claim 1, wherein the breaking load F cr The acquisition method comprises the following steps:
s2.1, moving the position of a sample stage by using an X-Y translation stage, observing the position of a fiber sample under an optical microscope until a pressure head is aligned with a test fiber, and verifying the alignment condition of the fiber sample and the pressure head;
s2.2, observing the tail end of the fiber sample, controlling the nanoindentor to compress the fiber sample at a fixed speed, recording the engineering load F and the corresponding displacement x, drawing a function diagram, and recording the damage load F cr
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