CN113914307A - Sand-separation synchronous reverse circulation construction method for cast-in-situ bored pile - Google Patents
Sand-separation synchronous reverse circulation construction method for cast-in-situ bored pile Download PDFInfo
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- CN113914307A CN113914307A CN202111139964.0A CN202111139964A CN113914307A CN 113914307 A CN113914307 A CN 113914307A CN 202111139964 A CN202111139964 A CN 202111139964A CN 113914307 A CN113914307 A CN 113914307A
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- sand
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/065—Multi-track vehicles, i.e. more than two tracks
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- Mining & Mineral Resources (AREA)
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- General Engineering & Computer Science (AREA)
- Filtration Of Liquid (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
The invention provides a reverse circulation construction method of a cast-in-situ bored pile with synchronous sand separation, which is realized by utilizing a reverse circulation hole cleaning system of the cast-in-situ bored pile, which comprises a drilling machine, a protective cylinder, a slurry box, a slurry pump, a screen filtering device, a vibrating screen, a slurry receiving disc and a cyclone sand remover, and then the drilling machine, the protective cylinder, the slurry box, the slurry pump, the screen filtering device, the vibrating screen, the slurry receiving disc and the cyclone sand remover are connected with each other by using a pipeline and a valve according to the reverse circulation hole cleaning process of the cast-in-situ bored pile. The reverse circulation hole cleaning system for the cast-in-situ bored pile adopts the screen and the vibrating screen to filter sand and stone in the slurry, and also adopts the cyclone sand remover to treat fine sand in the slurry, so that the fine sand in the slurry can be effectively recycled, and certain economic value is generated.
Description
Technical Field
The invention relates to the technical field of cast-in-situ bored piles, in particular to a reverse circulation construction method of a cast-in-situ bored pile with synchronous sand separation.
Background
When the bored pile is constructed in a reverse circulation mode, the slurry is usually adopted for protecting the wall and discharging drilling slag in a suspension mode, when the bored pile passes through the sand layer geology, sand particles are fine, the sand particles are suspended in the slurry and cannot be rapidly precipitated in the conventional construction process, if measures are not taken for removing the sand particles in the slurry, the sand content of the slurry is too high, the bottom of a hole is easy to form thick slag, the quality of the bored pile is reduced, and the waste pile is caused in serious cases. At present, a sedimentation tank is generally adopted for sand removal of slurry, the sand removal effect is poor by adopting the sedimentation tank, the construction quality requirement cannot be met, and fine sand in the slurry cannot be recovered.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
The invention mainly aims to solve the technical problems that the sand removing effect of the slurry is not ideal and the fine sand in the slurry cannot be recycled in the existing reverse circulation construction process of the cast-in-situ bored pile.
The invention provides a reverse circulation construction method of a cast-in-situ bored pile with synchronous sand separation, which comprises the following steps:
(1) place for arrangement
A drilling machine is in place, a pile casing is embedded near the drilling machine, a mud box is placed, then a pile hole is communicated with the pile casing through a first pipeline, the mud box is communicated with the pile casing through a third pipeline, and a second valve is arranged on the third pipeline;
then parking a sand-stone separation device to a working site, wherein the sand-stone separation device comprises a crawler-type transport vehicle, and a slurry pump, a screen filtering device, a vibrating screen, a slurry receiving disc and a cyclone desander which are arranged on the crawler-type transport vehicle, the screen filtering device and the vibrating screen are arranged adjacently, and the slurry receiving disc is arranged below the screen filtering device and the vibrating screen;
a fifth pipeline is connected between the slurry receiving disc and the slurry box, and a sixth valve is arranged on the fifth pipeline; a fourth pipeline is connected between the mud pump and the screen filtering device, and a fifth valve is arranged on the fourth pipeline;
the cyclone desander is erected above the vibrating screen through a bracket, and a top flow port of the cyclone desander flows into the slurry receiving disc through a seventh pipeline; a feed port of the cyclone desander is connected with the fourth pipeline between the fifth valve and the slurry pump through a sixth pipeline, and a seventh valve is arranged on the sixth pipeline; the bottom flow port of the cyclone desander flows to the vibrating screen through an eighth pipeline;
a ninth pipeline is connected between the mud pump and a drill rod of the drilling machine, and an eighth valve is arranged on the ninth pipeline;
(2) for drilling the stratum except the quicksand layer, the pebble layer, the sand layer and the permeable layer, the synchronous reverse circulation of sand separation is adopted
And (2) drilling by a drilling machine, wherein only the eighth valve, the fifth valve, the sixth valve, the seventh valve and the second valve are opened, the mud direction of the sand separation synchronous reverse circulation is divided into two paths, the mud direction of the first path is the pile hole → a drill bit of the drilling machine → a drill rod of the drilling machine → the mud pump → the screen filtering device → the vibrating screen → the mud receiving disc → the mud tank → the protective cylinder → the pile hole, and the mud direction of the second path is the pile hole → the drill bit of the drilling machine → a drill rod of the drilling machine → the mud pump → the cyclone sand remover → the vibrating screen and the mud receiving disc → the mud tank → the protective cylinder.
In an alternative embodiment of the invention, the screen filtering device comprises a box body, a slurry inlet arranged at the top of the box body, a filter screen obliquely arranged in the box body and used for filtering coarse sand in slurry, and a sliding plate hinged with the bottom of the box body and used for guiding the coarse sand filtered by the filter screen to be discharged; the mud pump is connected with the mud inlet pipeline, and a mud outlet used for enabling filtered mud to flow to the vibrating screen is formed in the box body below the filter screen.
In an alternative embodiment of the present invention, the filter screen includes a first filter portion adjacent to the side of the slurry inlet, and a second filter portion adjacent to the side of the sliding plate, wherein the filter holes of the first filter portion are elongated, and the filter holes of the second filter portion are circular.
In an optional embodiment of the invention, the vibrating screen comprises a first vibrating screen and a second vibrating screen engaged with the first vibrating screen, and both the underflow port of the cyclone sand remover and the mud outlet on the box body flow to the first vibrating screen.
In an optional embodiment of the present invention, each of the first vibrating screen and the second vibrating screen is provided with a spray pipe for cleaning the screen material.
Has the advantages that: the invention provides a reverse circulation construction method of a cast-in-situ bored pile with synchronous sand separation, which is realized by utilizing a reverse circulation hole cleaning system of the cast-in-situ bored pile, which comprises a drilling machine, a protective cylinder, a slurry box, a slurry pump, a screen filtering device, a vibrating screen, a slurry receiving disc and a cyclone sand remover, and then the drilling machine, the protective cylinder, the slurry box, the slurry pump, the screen filtering device, the vibrating screen, the slurry receiving disc and the cyclone sand remover are connected with each other by using a pipeline and a valve according to the reverse circulation hole cleaning process of the cast-in-situ bored pile. The reverse circulation hole cleaning system for the cast-in-situ bored pile adopts the screen and the vibrating screen to filter sand and stone in the slurry, and also adopts the cyclone sand remover to treat fine sand in the slurry, so that the fine sand in the slurry can be effectively recycled, and certain economic value is generated.
Drawings
Fig. 1 is a schematic structural diagram of a reverse circulation hole cleaning system for a cast-in-situ bored pile with synchronous sand separation.
FIG. 2 is a schematic view of the structure of a sand separating apparatus of the present invention.
Fig. 3 is a schematic structural diagram of a screen filtering device according to the present invention.
Figure 4 is a cross-sectional view of a screen filter arrangement of the present invention.
The reference numbers are as follows:
10-a drilling machine; 20-protecting the cylinder; 30-a mud tank; 40-a slurry pump; 50-screen filtration unit; 60-vibrating screen; 70-slurry receiving disc; 80-cyclone desander; 90-a first conduit; 100-pile hole; 120-a third conduit; 130-a fourth conduit; 140-a fifth conduit; 160-a second valve; 170-a fifth valve; 180-a sixth valve; 190-a feed inlet; 200-a sixth conduit; 210-top flow port; 220-a seventh conduit; 230-underflow port; 240-an eighth conduit; 250-a seventh valve; 260-a ninth conduit; 270-an eighth valve; 290-tracked carrier; 300-a box body; 310-a mud inlet; 320-a filter screen; 330-a sliding plate; 340-a mud outlet; 350-a first filter part; 360-a second filter part; 470-slide carriage; 370-a first vibrating screen; 380-a second vibrating screen; 390-shower pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a reverse circulation construction method of a cast-in-situ bored pile with synchronous sand separation, which combines the unique reverse circulation construction system (see figure 1) of the cast-in-situ bored pile with synchronous sand separation, wherein the method specifically comprises the following steps:
(1) place for arrangement
Referring to fig. 1, a drilling machine 10 is in place, a pile casing 20 is buried near the drilling machine 10, a mud tank 30 is placed, a pile hole 100 is communicated with the pile casing 20 through a first pipeline 90, the mud tank 30 is communicated with the pile casing 20 through a third pipeline 120, and a second valve 160 is arranged on the third pipeline 120;
then, the sand-gravel separation equipment is parked to a working site, wherein, referring to fig. 2, the sand-gravel separation equipment comprises a crawler-type transport vehicle 290, and a mud pump 40, a screen filtering device 50, a vibrating screen 60, a mud receiving disc 70 and a cyclone desander 80 which are arranged on the crawler-type transport vehicle 290, wherein the screen filtering device 50 and the vibrating screen 60 are adjacently arranged, and the mud receiving disc 70 is arranged below the screen filtering device 50 and the vibrating screen 60;
referring to fig. 1, a fifth pipeline 140 is connected between the slurry receiving plate 70 and the slurry tank 30, and a sixth valve 180 is arranged on the fifth pipeline 140; a fourth pipeline 130 is connected between the mud pump 40 and the screen filtering device 50, and a fifth valve 170 is arranged on the fourth pipeline 130;
referring to fig. 2, the cyclone desander 80 is erected above the vibrating screen 60 through a bracket, and a top flow port 210 of the cyclone desander 80 flows into the slurry receiving plate 70 through a seventh pipe 220; the feed port 190 of the cyclone desander 80 is connected with the fourth pipeline 130 between the fifth valve 170 and the mud pump 40 through a sixth pipeline 200, and a seventh valve 250 is arranged on the sixth pipeline 200; the underflow port 230 of the cyclone desander 80 flows to the vibrating screen 60 through the eighth pipe 240;
referring to fig. 1, a ninth pipeline 260 is connected between the mud pump 40 and the drill rod of the drilling rig 10, and an eighth valve 270 is arranged on the ninth pipeline 260;
(2) for drilling the stratum except the quicksand layer, the pebble layer, the sand layer and the permeable layer, the synchronous reverse circulation of sand separation is adopted
When the drilling machine 10 drills, only the eighth valve 270, the fifth valve 170, the sixth valve 180, the seventh valve 250, and the second valve 160 are opened, and the direction of the reverse circulation mud is divided into two paths, the first path of the mud is the pile hole 100 → the drill head of the drilling machine 10 → the drill rod of the drilling machine 10 → the mud pump 40 → the screen filter 50 → the vibrating screen 60 → the mud receiving plate 70 → the mud tank 30 → the casing 20 → the pile hole 100, and the second path of the mud is the pile hole 100 → the drill head of the drilling machine 10 → the drill rod of the drilling machine 10 → the mud pump 40 → the cyclone sand remover 80 → the vibrating screen 60 and the mud receiving plate 70 → the mud tank 30 → the casing 20.
Referring to fig. 3, in an alternative embodiment of the present invention, the screen filtering apparatus 50 includes a housing 300, a slurry inlet 310 disposed at the top of the housing 300, a screen 320 disposed in the housing 300 in an inclined manner for filtering coarse sand in slurry, and a slide plate 330 hinged to the bottom of the housing 300 for guiding the coarse sand filtered by the screen 320 to be discharged; the mud pump 40 is connected to the mud inlet 310 through a pipe, and a mud outlet 340 through which filtered mud flows to the vibrating screen 60 is formed in the case 300 under the filter screen 320. The box body 300 is provided with a shock absorber.
Referring to fig. 3, in an alternative embodiment of the present invention, the filter screen 320 includes a first filter portion 350 adjacent to one side of the slurry inlet 310 and a second filter portion 360 adjacent to one side of the sliding plate 330, wherein the filter holes of the first filter portion 350 are elongated and the filter holes of the second filter portion 360 are circular. In this embodiment, the main function of the elongated filtering holes of the first filtering portion 350 is to prevent the sludge eluted from the sand from blocking the filtering holes, and simultaneously reduce the contact friction to guide the washed sand to move downward quickly, and the circular filtering holes of the second filtering portion 360 can prevent the washed large sand from falling under the filtering net 320.
Referring to fig. 4, a chute 470 for guiding the slurry to the slurry outlet 340 is provided in the casing 300 below the first filter part 350. In this embodiment, the height of the mud outlet 340 from the bottom of the casing 300 is a certain height, and the side of the slide carriage 470 located at the mud outlet 340 is lower than the bottom edge of the mud outlet 340, so as to prevent the large sand falling into the casing 300 from flowing into the subsequent vibrating screen, and only allow the fine sand of small particles to flow to the vibrating screen 60, and the slide carriage 470 is mainly arranged to make the fine particles in the filtered mud finally flowing to the vibrating screen for subsequent recovery.
Referring to fig. 4, in an alternative embodiment of the present invention, a drain port is provided on a bottom plate of the case 300 under the second filter part 360, and a valve is installed on the drain port. The valve can facilitate the discharge of the slurry accumulated in the box and the cleaning of the large sand in the screen filtering device.
Referring to FIG. 2, in an alternative embodiment of the present invention, the vibrating screens 60 include a first vibrating screen 370 and a second vibrating screen 380 engaged with the first vibrating screen 370, and both the underflow opening 230 of the cyclone desander 80 and the mud outlet 340 of the box 300 are directed to the first vibrating screen 370. In this embodiment, the vibrating screen 60 is provided with 2 places which can make fine sand better separated from mud, and simultaneously, the vibrating screen can be better cleaned by matching with a spraying pipeline.
Referring to fig. 2, in an alternative embodiment of the present invention, each of the first vibrating screen 370 and the second vibrating screen 380 is provided with a spraying pipe 390 for cleaning the screen material.
In summary, the invention provides a reverse circulation construction method of a bored pile with synchronous sand separation, which is realized by utilizing a reverse circulation hole cleaning system of the bored pile, comprising a drilling machine, a pile casing, a slurry tank, a slurry pump, a screen filtering device, a vibrating screen, a slurry receiving disc and a cyclone sand remover, and then the drilling machine, the pile casing, the slurry tank, the slurry pump, the screen filtering device, the vibrating screen, the slurry receiving disc and the cyclone sand remover are connected with each other by using a pipeline and a valve according to the reverse circulation hole cleaning process of the bored pile. The reverse circulation hole cleaning system for the cast-in-situ bored pile adopts the screen and the vibrating screen to filter sand and stone in the slurry, and also adopts the cyclone sand remover to treat fine sand in the slurry, so that the fine sand in the slurry can be effectively recycled, and certain economic value is generated.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. A sand-separation synchronous reverse circulation construction method for a cast-in-situ bored pile is characterized by comprising the following steps:
(1) place for arrangement
A drilling machine is in place, a pile casing is embedded near the drilling machine, a mud box is placed, then a pile hole is communicated with the pile casing through a first pipeline, the mud box is communicated with the pile casing through a third pipeline, and a second valve is arranged on the third pipeline;
then parking a sand-stone separation device to a working site, wherein the sand-stone separation device comprises a crawler-type transport vehicle, and a slurry pump, a screen filtering device, a vibrating screen, a slurry receiving disc and a cyclone desander which are arranged on the crawler-type transport vehicle, the screen filtering device and the vibrating screen are arranged adjacently, and the slurry receiving disc is arranged below the screen filtering device and the vibrating screen;
a fifth pipeline is connected between the slurry receiving disc and the slurry box, and a sixth valve is arranged on the fifth pipeline; a fourth pipeline is connected between the mud pump and the screen filtering device, and a fifth valve is arranged on the fourth pipeline;
the cyclone desander is erected above the vibrating screen through a bracket, and a top flow port of the cyclone desander flows into the slurry receiving disc through a seventh pipeline; a feed port of the cyclone desander is connected with the fourth pipeline between the fifth valve and the slurry pump through a sixth pipeline, and a seventh valve is arranged on the sixth pipeline; the bottom flow port of the cyclone desander flows to the vibrating screen through an eighth pipeline;
a ninth pipeline is connected between the mud pump and a drill rod of the drilling machine, and an eighth valve is arranged on the ninth pipeline;
(2) for drilling the stratum except the quicksand layer, the pebble layer, the sand layer and the permeable layer, the synchronous reverse circulation of sand separation is adopted
And (2) drilling by a drilling machine, wherein only the eighth valve, the fifth valve, the sixth valve, the seventh valve and the second valve are opened, the mud direction of the sand separation synchronous reverse circulation is divided into two paths, the mud direction of the first path is the pile hole → a drill bit of the drilling machine → a drill rod of the drilling machine → the mud pump → the screen filtering device → the vibrating screen → the mud receiving disc → the mud tank → the protective cylinder → the pile hole, and the mud direction of the second path is the pile hole → the drill bit of the drilling machine → a drill rod of the drilling machine → the mud pump → the cyclone sand remover → the vibrating screen and the mud receiving disc → the mud tank → the protective cylinder.
2. The reverse circulation construction method of a bored pile with synchronous sand distribution according to claim 1, wherein the screen filtering device comprises a box body, a slurry inlet provided at the top of the box body, a screen obliquely provided in the box body for filtering coarse sand in slurry, and a slide plate hinged to the bottom of the box body for guiding the coarse sand filtered by the screen to be discharged; the mud pump is connected with the mud inlet pipeline, and a mud outlet used for enabling filtered mud to flow to the vibrating screen is formed in the box body below the filter screen.
3. The reverse circulation construction method of a bored pile with the synchronized sand distribution according to claim 2, wherein the filter net includes a first filter portion adjacent to the side of the slurry inlet and a second filter portion adjacent to the side of the slide plate, and the filter holes of the first filter portion are formed in a long bar shape and the filter holes of the second filter portion are formed in a circular shape.
4. The method for reverse circulation construction of a bored pile with synchronous sand separation according to claim 3, wherein the vibrating screens include a first vibrating screen and a second vibrating screen engaged with the first vibrating screen, and both the underflow port of the cyclone sand remover and the slurry outlet on the box body flow to the first vibrating screen.
5. The reverse circulation construction method of the bored pile with the synchronized sand separation according to claim 4, wherein each of the first and second vibrating screens is provided with a spray pipe for cleaning the screen material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202111139964.0A CN113914307B (en) | 2021-09-28 | 2021-09-28 | Reverse circulation construction method for sand-separated synchronous bored pile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111139964.0A CN113914307B (en) | 2021-09-28 | 2021-09-28 | Reverse circulation construction method for sand-separated synchronous bored pile |
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| CN113914307A true CN113914307A (en) | 2022-01-11 |
| CN113914307B CN113914307B (en) | 2023-05-26 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07113229A (en) * | 1993-10-19 | 1995-05-02 | Kajima Corp | Cast-in-place concrete pile method |
| CN105804059A (en) * | 2014-12-31 | 2016-07-27 | 上海市机械施工集团有限公司 | Cast-in-situ bored pile hole-forming device and method |
| CN111520091A (en) * | 2020-05-07 | 2020-08-11 | 深圳市地铁集团有限公司 | Mud separator for air well drilling bored concrete pile |
| CN112791866A (en) * | 2021-01-29 | 2021-05-14 | 深圳市桥梁维修设备科技有限公司 | Sorting equipment with gravel and sand is selected separately function |
-
2021
- 2021-09-28 CN CN202111139964.0A patent/CN113914307B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07113229A (en) * | 1993-10-19 | 1995-05-02 | Kajima Corp | Cast-in-place concrete pile method |
| CN105804059A (en) * | 2014-12-31 | 2016-07-27 | 上海市机械施工集团有限公司 | Cast-in-situ bored pile hole-forming device and method |
| CN111520091A (en) * | 2020-05-07 | 2020-08-11 | 深圳市地铁集团有限公司 | Mud separator for air well drilling bored concrete pile |
| CN112791866A (en) * | 2021-01-29 | 2021-05-14 | 深圳市桥梁维修设备科技有限公司 | Sorting equipment with gravel and sand is selected separately function |
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| CN113914307B (en) | 2023-05-26 |
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