CN113913893A - Preparation method of 7050 aluminum alloy surface micro-arc oxidation ceramic film layer - Google Patents

Preparation method of 7050 aluminum alloy surface micro-arc oxidation ceramic film layer Download PDF

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CN113913893A
CN113913893A CN202111360662.6A CN202111360662A CN113913893A CN 113913893 A CN113913893 A CN 113913893A CN 202111360662 A CN202111360662 A CN 202111360662A CN 113913893 A CN113913893 A CN 113913893A
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aluminum alloy
arc oxidation
micro
electrolyte
koh
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CN113913893B (en
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宋仁国
祁星
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Changzhou University
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Changzhou University
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
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  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention belongs to the technical field of preparation of aluminum alloy corrosion-resistant layers, and discloses a preparation method of a 7050 aluminum alloy surface micro-arc oxidation ceramic film layer, which comprises the following steps: performing surface micro-arc oxidation on 7050 aluminum alloy by using a direct current pulse micro-arc oxidation device, soaking 7050 aluminum alloy serving as an anode in an electrolyte, taking a stainless steel container with a cooling system as a cathode, wherein the micro-arc oxidation time is 20-30min, and the current density is 5-10A/dm2(ii) a The electrolyte is Na2SiO35-15g/L of KOH, 2-5g/L of KOH, 2-10g/L of carbon nano tube and CeO2Is 2-8g/L aqueous solution of 2-5g/L methyl stearate polyoxyethylene ether sodium sulfonate. The cerium oxide and the carbon nano tube are added into the electrolyte, the cerium oxide and the carbon nano tube can play a role in synergistic effect, and the corrosion resistance and the wear resistance of the prepared ceramic film are both obviously improved.

Description

Preparation method of 7050 aluminum alloy surface micro-arc oxidation ceramic film layer
Technical Field
The invention belongs to the technical field of preparation of aluminum alloy corrosion-resistant layers, and particularly relates to a preparation method of a 7050 aluminum alloy surface micro-arc oxidation ceramic film layer.
Background
7050 high-strength aluminum alloy has the advantages of low density, high strength, good processability and good weldability, is an important light-weight high-strength structural material, and is widely used in the fields of aviation industry, civil industry and the like. However, since the 7xxx series aluminum alloys are active chemically, pitting, intergranular corrosion, stress corrosion, and exfoliation corrosion occur, and their poor corrosion resistance greatly limits their further applications. In recent years, a great deal of research has been conducted on improving the corrosion resistance of aluminum and aluminum alloys thereof, and it has been found that surface modification by inhibiting contact with the external environment is a good method.
Chinese patent document CN102758234A discloses a method for preparing an aluminum alloy corrosion-resistant layer and an electrolyte used in the method, the micro-arc oxidation electrolyte is composed of deionized water, sodium silicate, sodium hexametaphosphate, sodium hydroxide and sodium aluminate, wherein the contents of the sodium silicate, the sodium hexametaphosphate, the sodium hydroxide and the sodium aluminate are as follows: 10-20 g/L of sodium silicate, 5-15g/L of sodium hexametaphosphate, 2-4 g/L of sodium hydroxide, 2-5g/L of sodium aluminate and the balance of deionized water; sodium silicate, sodium hexametaphosphate, sodium hydroxide and sodium aluminate are all granular. The composite salt system is adopted, and the prepared ceramic film layer is uniform and compact and has good resistance to various corrosive media. The ceramic membrane grows in situ on the matrix, is metallurgically bonded with the matrix, has good bonding force, and can effectively isolate the matrix from the environment, so that the corrosion resistance of the matrix is greatly improved. Due to the characteristics of the micro-arc oxidation technology, the formed ceramic film layer is divided into an inner layer compact layer and an outer layer loose layer, and the inner layer compact layer mainly provides protection for the base material. But the electrolyte system still has room for improvement, and the corrosion resistance of the aluminum alloy is expected to be further improved.
Disclosure of Invention
In order to further improve the corrosion resistance of the aluminum alloy, the invention provides a preparation method of a 7050 aluminum alloy surface micro-arc oxidation ceramic film layer.
In order to realize the purpose of the invention, the adopted technical scheme is as follows:
a preparation method of a 7050 aluminum alloy surface micro-arc oxidation ceramic film layer comprises the following steps: performing surface micro-arc oxidation on 7050 aluminum alloy by using a direct current pulse micro-arc oxidation device, soaking 7050 aluminum alloy serving as an anode in an electrolyte, taking a stainless steel container with a cooling system as a cathode, wherein the micro-arc oxidation time is 20-30min, and the current density is 5-10A/dm2
The electrolyte is Na2SiO35-15g/L of KOH, 2-5g/L of KOH, 2-10g/L of carbon nano tube and CeO2Is 2-8g/L aqueous solution of 2-5g/L methyl stearate polyoxyethylene ether sodium sulfonate.
Preferably, Na is contained in the electrolyte2SiO38-12g/L, 3-4g/L KOH, 5-8g/L carbon nanotube and CeO24-6g/L of stearic acid methyl ester polyoxyethylene ether sodium sulfonate and 3-4g/L of stearic acid methyl ester polyoxyethylene ether sodium sulfonate.
In order to obtain more proper thickness and porosity, the micro-arc oxidation time is 25min and the current density is 7A/dm2
Compared with the prior art, the invention has the following beneficial effects:
1. cerium oxide and carbon nano tubes are added into the electrolyte, and the cerium oxide and the carbon nano tubes can play a synergistic effect, so that the corrosion resistance of the prepared ceramic film is obviously improved.
2. The wear resistance of the prepared ceramic film layer is improved.
Detailed Description
The present invention is not limited to the following embodiments, and those skilled in the art can implement the present invention in other embodiments according to the disclosure of the present invention, or make simple changes or modifications on the design structure and idea of the present invention, and fall into the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is described in more detail below with reference to the following examples:
the micro-arc oxidation method in the following embodiment is as follows: performing surface micro-arc oxidation on 7050 aluminum alloy by using DC pulse micro-arc oxidation device, soaking 7050 aluminum alloy as anode in electrolyte, taking stainless steel container with cooling system as cathode, wherein micro-arc oxidation time can be 20-30min (25 min in the following examples), and current density can be 5-10A/dm2(Current density of 7A/dm in the following examples2)。
Example 1
The electrolyte used for micro-arc oxidation treatment is Na2SiO35g/L, 2g/L KOH, 2g/L carbon nanotube, CeO2Is 2g/L aqueous solution of 2g/L sodium methyl stearate polyoxyethylene ether sulfonate.
Example 2
The electrolyte used for micro-arc oxidation treatment is Na2SiO310g/L, 4g/L KOH, 7g/L carbon nanotube, CeO25g/L of methyl stearate polyoxyethylene ether sulfonic acid3g/L sodium salt solution.
Example 3
The electrolyte used for micro-arc oxidation treatment is Na2SiO315g/L, 5g/L KOH, 10g/L carbon nanotube, CeO28g/L of aqueous solution of 5g/L of methyl stearate polyoxyethylene ether sodium sulfonate.
Comparative example 1
The electrolyte used for micro-arc oxidation treatment is Na2SiO315g/L, 5g/L KOH, 10g/L carbon nano tube and 5g/L methyl stearate polyoxyethylene ether sodium sulfonate aqueous solution.
Comparative example 2
The electrolyte used for micro-arc oxidation treatment is Na2SiO315g/L of KOH, 5g/L of CeO28g/L of aqueous solution of 5g/L of methyl stearate polyoxyethylene ether sodium sulfonate.
Comparative example 3
The electrolyte used for micro-arc oxidation treatment is Na2SiO310g/L of KOH, 2g/L of CeO24g/L, 3g/L sodium dodecyl benzene sulfonate (used for ensuring the full dispersion of graphene), and 10g/L graphene concentration.
Comparative example 4
The electrolyte used for micro-arc oxidation treatment is Na2SiO315g/L of KOH, 5g/L of CeO2The concentration of the graphene is 8g/L, the concentration of the sodium dodecyl benzene sulfonate is 3g/L (used for ensuring the full dispersion of the graphene), and the concentration of the graphene is 10 g/L.
The prepared sample was subjected to a frictional wear test using a HT-600 type high temperature frictional wear tester, and the mass before and after wear was recorded, and the difference between the mass before and after wear was the mass loss, which is detailed in table 1.
The potentiodynamic polarization curve is used for testing the self-corrosion potential and the self-corrosion current of the sample, and the details are shown in the table 1.
TABLE 1
Amount of mass loss Ecorr(V vs.SCE) icorr(A/cm2)
Example 1 1.75mg -0.61 4.26×10-10
Example 2 1.68mg -0.53 1.39×10-10
Example 3 1.60mg -0.57 3.93×10-10
Comparative example 1 1.81mg -0.75 3.47×10-9
Comparative example 2 2.13mg -0.94 2.33×10-8
Comparative example 3 1.92mg -0.77 3.10×10-9
Comparative example 4 2.32 -1.05 2.11×10-8
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and their concepts should be equivalent or changed within the technical scope of the present invention.

Claims (3)

1. A preparation method of a 7050 aluminum alloy surface micro-arc oxidation ceramic film layer comprises the following steps: performing surface micro-arc oxidation on 7050 aluminum alloy by using a direct current pulse micro-arc oxidation device, soaking 7050 aluminum alloy serving as an anode in an electrolyte, taking a stainless steel container with a cooling system as a cathode, wherein the micro-arc oxidation time is 20-30min, and the current density is 5-10A/dm2
The electrolyte is Na2SiO35-15g/L of KOH, 2-5g/L of KOH, 2-10g/L of carbon nano tube and CeO2Is 2-8g/L aqueous solution of 2-5g/L methyl stearate polyoxyethylene ether sodium sulfonate.
2. The method for preparing the micro-arc oxidized ceramic film layer on the surface of the 7050 aluminum alloy according to claim 1, wherein the method comprises the following steps: na in electrolyte2SiO38-12g/L, 3-4g/L KOH, 5-8g/L carbon nanotube and CeO24-6g/L of stearic acid methyl ester polyoxyethylene ether sodium sulfonate and 3-4g/L of stearic acid methyl ester polyoxyethylene ether sodium sulfonate.
3. The 7050 aluminum alloy surface micro-arc oxidized ceramic of claim 1The preparation method of the film layer is characterized in that: the micro-arc oxidation time is 25min, and the current density is 7A/dm2
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115896554A (en) * 2022-10-14 2023-04-04 山东创新金属科技有限公司 Aluminum alloy material for high-strength corrosion-resistant automobile structural member and preparation method thereof

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CN111676499A (en) * 2020-07-30 2020-09-18 华南理工大学 Hydrogen-resistant coating based on cathode plasma electrolytic deposition and preparation method thereof
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KR20190050526A (en) * 2017-11-03 2019-05-13 창원대학교 산학협력단 Method of forming oxide film using plasma electrolytic oxidation
CN108707943A (en) * 2018-05-27 2018-10-26 中南大学 A kind of micro-arc oxidation electrolyte and its application on preparing high surface hardness aluminium alloy plate
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115896554A (en) * 2022-10-14 2023-04-04 山东创新金属科技有限公司 Aluminum alloy material for high-strength corrosion-resistant automobile structural member and preparation method thereof
CN115896554B (en) * 2022-10-14 2024-02-20 山东创新金属科技有限公司 High-strength corrosion-resistant aluminum alloy material for automobile structural member and preparation method thereof

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