CN113912815A - Flame-retardant rigid polyurethane foam - Google Patents
Flame-retardant rigid polyurethane foam Download PDFInfo
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- CN113912815A CN113912815A CN202111304139.1A CN202111304139A CN113912815A CN 113912815 A CN113912815 A CN 113912815A CN 202111304139 A CN202111304139 A CN 202111304139A CN 113912815 A CN113912815 A CN 113912815A
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- rigid polyurethane
- polyurethane foam
- retardant rigid
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 26
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 23
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 23
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 13
- 229920000570 polyether Polymers 0.000 claims abstract description 13
- 229920005862 polyol Polymers 0.000 claims abstract description 13
- 150000003077 polyols Chemical class 0.000 claims abstract description 13
- 239000003054 catalyst Substances 0.000 claims abstract description 8
- 239000004088 foaming agent Substances 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 6
- VONWDASPFIQPDY-UHFFFAOYSA-N dimethyl methylphosphonate Chemical compound COP(C)(=O)OC VONWDASPFIQPDY-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 6
- 239000010439 graphite Substances 0.000 claims abstract description 6
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 6
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 6
- BHTBHKFULNTCHQ-UHFFFAOYSA-H zinc;tin(4+);hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Sn+4] BHTBHKFULNTCHQ-UHFFFAOYSA-H 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000006260 foam Substances 0.000 claims description 10
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 claims description 5
- 239000012295 chemical reaction liquid Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000012153 distilled water Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- ZHDTXTDHBRADLM-UHFFFAOYSA-N hydron;2,3,4,5-tetrahydropyridin-6-amine;chloride Chemical compound Cl.NC1=NCCCC1 ZHDTXTDHBRADLM-UHFFFAOYSA-N 0.000 claims description 5
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 claims description 5
- 235000011056 potassium acetate Nutrition 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 5
- 238000000967 suction filtration Methods 0.000 claims description 5
- 238000001291 vacuum drying Methods 0.000 claims description 5
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 claims description 5
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 4
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- NDKGUMMLYBINOC-UHFFFAOYSA-N 1,2-dichloro-1-fluoroethane Chemical compound FC(Cl)CCl NDKGUMMLYBINOC-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3819—Low-molecular-weight compounds having heteroatoms other than oxygen having nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4829—Polyethers containing at least three hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/125—Water, e.g. hydrated salts
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/22—Oxides; Hydroxides of metals
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5313—Phosphinic compounds, e.g. R2=P(:O)OR'
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
- C08K5/5333—Esters of phosphonic acids
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
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- C08G2101/00—Manufacture of cellular products
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
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- C08G2110/00—Foam properties
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- C08J2203/10—Water or water-releasing compounds
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
- C08J2203/142—Halogenated saturated hydrocarbons, e.g. H3C-CF3
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/18—Binary blends of expanding agents
- C08J2203/182—Binary blends of expanding agents of physical blowing agents, e.g. acetone and butane
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- C08J2205/00—Foams characterised by their properties
- C08J2205/10—Rigid foams
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
- C08J2375/08—Polyurethanes from polyethers
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
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- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
Abstract
The invention discloses flame-retardant rigid polyurethane foam, which comprises, by mass, 60-100 parts of polyether polyol, 4-8 parts of a catalyst, 10-25 parts of a foaming agent, 0-10 parts of tris- (3-DOPO-2-hydroxy-propyl) -1,3, 5-triazine-2, 4, 6-trione, 15-35 parts of dimethyl methylphosphonate, 5-20 parts of aluminum hydroxide, 5-25 parts of expandable graphite, 3-15 parts of zinc hydroxystannate, 2-10 parts of V-ODA and 120-150 parts of polyisocyanate; the flame-retardant rigid polyurethane foam can be prepared through one-step mixing reaction, is simple to operate, has few steps, is suitable for mass production, and has good flame retardance and excellent physical-mechanical properties.
Description
Technical Field
The invention belongs to the technical field of flame retardants, and particularly relates to flame-retardant rigid polyurethane foam.
Background
The rigid polyurethane foam material has high dimensional stability, has the advantages of high specific strength, light weight, sound insulation, excellent heat insulation performance and the like, and is often used as heat insulation and structural materials in industries such as refrigerators, pipelines, building outer wall heat insulation boards, automobiles, furniture and the like. However, the polyurethane rigid foam as an organic polymer material mainly comprises elements such as C, H, O, N, is extremely easy to burn, and can generate a large amount of toxic smoke in the burning process. In order to obtain the polyurethane rigid foam material with high-efficiency flame retardance, a high-efficiency flame-retardant system is prepared by adopting a mode of synergistic compounding of different flame retardants.
Disclosure of Invention
The invention provides flame-retardant rigid polyurethane foam, which comprises, by mass, 60-100 parts of polyether polyol, 4-8 parts of a catalyst, 10-25 parts of a foaming agent, 0-10 parts of tris- (3-DOPO-2-hydroxy-propyl) -1,3, 5-triazine-2, 4, 6-Trione (TGD), 15-35 parts of dimethyl methylphosphonate (DMMP), 5-20 parts of aluminum hydroxide, 5-25 parts of expandable graphite, 3-15 parts of zinc hydroxystannate, 2-10 parts of V-ODA and 120-150 parts of polyisocyanate (PAPI); the preparation method of the flame-retardant rigid polyurethane foam is simple and is suitable for industrial production, and the rigid polyurethane foam has excellent flame retardant property and stable physical-mechanical property.
The polyether polyol is 4110, the hydroxyl value of the polyether polyol is 400-500 mgKOH/g, the viscosity at 25 ℃ is 2500-4000 mPa.s, and the water content is less than or equal to 0.15%.
The catalyst is one or more of potassium acetate solution with the mass concentration of 30%, pentamethyldiethylenetriamine (Am-1), N-Dimethylcyclohexylamine (DMCHA) and a foam stabilizer.
The foaming agent comprises distilled water or/and 1-fluoro-1, 1-dichloroethane (HCFC-141 b).
The V-ODA is prepared by dissolving 5-10 g of 3-methoxy-4-hydroxybenzaldehyde in 80-150 mL of ethanol at room temperature, adding 3-10 g of 4, 4-diaminodiphenyl ether, stirring at 2500r/min for 20-60 min, heating to 50-100 ℃, reacting for 4-8 h, cooling the obtained reaction liquid to room temperature, performing suction filtration, and performing vacuum drying on the solid at 40-100 ℃ for 24-48 h.
The structure of the V-ODA contains-C = N-bond and aromatic ring structure, has better char forming property, has two hydroxyl groups in the structure, can chemically react with PAPI, and is used as a reactive flame retardant in the polyurethane rigid foam, and the structural formula is as follows:
when the flame-retardant rigid polyurethane foam is prepared, the raw materials are directly mixed and stirred for reaction for 0.5-3 min to obtain the flame-retardant rigid polyurethane foam.
The rigid polyurethane foam provided by the invention has excellent flame retardant property and stable physical-mechanical property, and the preparation process is simple, easy to operate and suitable for industrial production and market popularization and application.
Detailed Description
The present invention is further illustrated by the following examples, but the scope of the invention is not limited to the above-described examples.
Example 1
Weighing 84g of polyether polyol (4110), 0.56g of 30% potassium acetate solution, 0.48g of pentamethyl diethylene triamine, 1.68g of N, N-dimethylcyclohexylamine, 3.24g of foam stabilizer, 1.08g of distilled water, 18g of HCFC-141b, 6.36g of TGD, 26.4g of DMMP, 11.1g of aluminum hydroxide, 6.6g of zinc hydroxystannate, 19.2g of expandable graphite, 4g of V-ODA and 130g of polyisocyanate (PAPI), wherein the V-ODA is prepared by dissolving 8g of 3-methoxy-4-hydroxybenzaldehyde in 100mL of ethanol at room temperature, adding 6g of 4, 4-diaminodiphenyl ether, stirring for 30min at 1500r/min, heating to 70 ℃, reacting for 7h, cooling the obtained reaction liquid to room temperature, carrying out suction filtration, and carrying out vacuum drying for 30h at 80 ℃ to obtain a solid;
mixing and stirring polyether polyol, a catalyst, a foaming agent and a flame retardant for 90s at the rotating speed of 2000r/min, then adding PAPI to stir rapidly for 10s, pouring the mixture into a mold, and curing for 24h at room temperature to obtain the free foaming foam.
Example 2
70g of polyether polyol (4110), 1g of 30% potassium acetate solution, 1g of pentamethyldiethylenetriamine, 3g of N, N-dimethylcyclohexylamine, 3g of foam stabilizer, 2g of distilled water, 13g of HCFC-141b, TGD8g, DMMP15g, 18g of aluminum hydroxide, 10g of expandable graphite, 5g of zinc hydroxystannate, 5g of V-ODA and 120g of polyisocyanate (PAPI) are weighed respectively; wherein V-ODA is prepared by dissolving 7g of 3-methoxy-4-hydroxybenzaldehyde in 110mL of ethanol at room temperature, adding 8g of 4, 4-diaminodiphenyl ether, stirring at 2000r/min for 40min, heating to 90 ℃ for reaction for 5h, cooling the obtained reaction liquid to room temperature, performing suction filtration, and performing vacuum drying on the solid at 70 ℃ for 35 h;
mixing and stirring polyether polyol, a catalyst and a flame retardant for 70s at the rotating speed of 2200r/min, adding a foaming agent, stirring for 20s to obtain a uniform mixture, adding PAPI, quickly stirring for 10s, pouring into a mold, and curing at room temperature for 24h to obtain the free-foaming foam.
Example 3
95g of polyether polyol (4110), 0.8g of 30% potassium acetate solution, 0.8g of pentamethyldiethylenetriamine, 2g of N, N-dimethylcyclohexylamine, 2.4g of foam stabilizer, 4g of distilled water, 20g of HCFC-141b, 30g of DMMP, 5g of aluminum hydroxide, 15g of expandable graphite, 15g of zinc hydroxystannate, 10g of V-ODA and 140g of polyisocyanate (PAPI) are weighed respectively; wherein V-ODA is prepared by dissolving 9g of 3-methoxy-4-hydroxybenzaldehyde in 90mL of ethanol at room temperature, adding 5g of 4, 4-diaminodiphenyl ether, stirring at 2000r/min for 45min, heating to 65 ℃ for reaction for 7h, cooling the obtained reaction liquid to room temperature, carrying out suction filtration, and carrying out vacuum drying on the solid at 50 ℃ for 40 h;
mixing and stirring polyether polyol, a catalyst and a flame retardant for 70s at the rotating speed of 2200r/min, adding a foaming agent, stirring for 20s to obtain a uniform mixture, adding PAPI, quickly stirring for 10s, pouring into a mold, and curing at room temperature for 24h to obtain the free-foaming foam.
The products prepared in examples 1-3 were tested for flame retardancy and physical properties, and the test results are shown in tables 1 and 2.
TABLE 1 flame retardancy test results of products prepared in examples 1-3
Sample (I) | LOI(%) | THR(MJ/m2) | TSR(m2/m2) |
Pure polyurethane foams | 18.7 | 25.0 | 811.5 |
Product from example 1 | 30.3 | 23.3 | 785.3 |
Product from example 2 | 31.5 | 23.9 | 687.2 |
Product from example 3 | 31.8 | 23.7 | 691.4 |
In table 1: LOI represents the limiting oxygen index, THR represents the total heat release, and TSR represents the total smoke release.
Table 2 results of physical property test of products prepared in examples 1 to 3
Sample (I) | Compressive strength (Mpa) | Apparent density (kg/m)3) |
Pure polyurethane foams | 0.11 | 33.2 |
Product from example 1 | 0.13 | 40.9 |
Product from example 2 | 0.14 | 42.9 |
Product from example 3 | 0.14 | 42.5 |
As can be seen from Table 1, the rigid polyurethane foams of examples 1, 2 and 3 were significantly improved in flame retardancy, and the results showed that the flame retardancy was significantly improved, wherein the LOI values were all 30% or more.
As can be seen from Table 2, the apparent densities of the rigid polyurethane foams of example 1, example 2 and example 3 were maintained at 43kg/m3The processing and use of the material are not affected below.
From the above examples, it can be seen that the preparation method provided by the invention has simple steps and easy operation, and the flame-retardant rigid polyurethane foam can be obtained through one-step reaction, and the obtained product has good flame retardant property.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The flame-retardant rigid polyurethane foam is characterized by comprising, by mass, 60-100 parts of polyether polyol, 4-8 parts of a catalyst, 10-25 parts of a foaming agent, 0-10 parts of tris- (3-DOPO-2-hydroxy-propyl) -1,3, 5-triazine-2, 4, 6-trione, 15-35 parts of dimethyl methylphosphonate, 5-20 parts of aluminum hydroxide, 5-25 parts of expandable graphite, 3-15 parts of zinc hydroxystannate, 2-10 parts of V-ODA and 120-150 parts of polyisocyanate.
2. The flame-retardant rigid polyurethane foam according to claim 1, characterized in that: the polyether polyol is 4110, the hydroxyl value of the polyether polyol is 400-500 mgKOH/g, the viscosity at 25 ℃ is 2500-4000 mPa.s, and the water content is less than or equal to 0.15%.
3. The flame-retardant rigid polyurethane foam according to claim 1, characterized in that: the catalyst is one or more of potassium acetate solution with the mass concentration of 30%, pentamethyldiethylenetriamine, N-dimethylcyclohexylamine and foam stabilizer.
4. The flame-retardant rigid polyurethane foam according to claim 1, characterized in that: the foaming agent is distilled water or/and 1-fluoro-1, 1-dichloroethane.
5. The flame-retardant rigid polyurethane foam according to claim 1, characterized in that: the V-ODA is prepared by dissolving 5-10 g of 3-methoxy-4-hydroxybenzaldehyde in 80-150 mL of ethanol at room temperature, adding 3-10 g of 4, 4-diaminodiphenyl ether, stirring for 20-60 min, heating to 50-100 ℃, reacting for 4-8 h, cooling the obtained reaction liquid to room temperature, performing suction filtration, and performing vacuum drying on the solid at 40-100 ℃ for 24-48 h.
6. The flame-retardant rigid polyurethane foam according to claim 5, characterized in that: the stirring speed is 1500-.
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