CN113909891A - Intelligent guide assembly workstation - Google Patents
Intelligent guide assembly workstation Download PDFInfo
- Publication number
- CN113909891A CN113909891A CN202111326373.4A CN202111326373A CN113909891A CN 113909891 A CN113909891 A CN 113909891A CN 202111326373 A CN202111326373 A CN 202111326373A CN 113909891 A CN113909891 A CN 113909891A
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- assembly
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- communication connection
- prompting
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- 239000000463 material Substances 0.000 claims abstract description 63
- 238000004891 communication Methods 0.000 claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 51
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 11
- 239000003292 glue Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 230000006870 function Effects 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/12—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an intelligent guide assembly workstation which comprises a workbench, wherein an assembly station, a touch screen assembly, a plurality of material boxes for placing different assembly parts and a control host computer in communication connection with the touch screen assembly are arranged on the workbench, a middleware for guiding assembly personnel to assemble products is arranged in the control host computer, and material box prompt assemblies in communication connection with the control host computer and used for prompting material taking are respectively arranged on the material boxes, so that the intelligent guide assembly workstation realizes the intelligent guide of the assembly products and has the functions of image recognition detection and data recording.
Description
[ technical field ]
The invention relates to an intelligent guide assembly workstation.
[ background art ]
A conventional electronic product assembly workstation is generally shown in fig. 1, and includes a material box, a tool and equipment for holding different parts to be assembled. Wherein the parts comprise various electronic or mechanical parts to be assembled onto a PCB printed circuit board or housing. The workers usually perform the assembly work according to written work instructions posted in front of the workers during the assembly, but have the following disadvantages:
firstly, the assembly sequence relies on assembler's manual operation, appears the assembly sequence mistake easily or takes wrong assembly part easily, and assembly process need confirm assembly step and assembly part repeatedly simultaneously, and work efficiency is low.
Secondly, the assembly process is complex and various, assembly personnel need long time to carry out assembly training, understand the assembly process and drawings and skillfully assemble techniques, the working efficiency is low in the process, and the product qualification rate is low.
Thirdly, different electric screw drivers are required to be selected according to different torques during screw assembling, and assembling personnel easily have the condition of selection errors, so that the screw locking degree is insufficient, and the product function is influenced.
Fourthly, the product quality is not easy to be found due to human reasons in the assembly process, and the product can be corrected or scrapped through reworking after being checked out only when the terminal is tested, so that the production cost is increased.
And fifthly, data and assembly time in the assembly process are not recorded, and functions are difficult to trace and inquire.
[ summary of the invention ]
The invention overcomes the defects of the technology and provides the assembly workstation which can intelligently guide the assembly product and has the functions of image recognition detection and data recording.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligence guide assembly workstation which characterized in that: the material box assembling device comprises a workbench, wherein an assembling station, a touch screen assembly, a plurality of material boxes for containing different assembling parts and a control host in communication connection with the touch screen assembly are arranged on the workbench, an intermediate piece for guiding assembling personnel to assemble products is arranged in the control host, and material box prompt assemblies in communication connection with the control host and used for prompting material taking are respectively arranged on the material boxes.
An intelligent guide assembly workstation as above characterized in that: be equipped with the mounting bracket on the workstation, the touch-sensitive screen subassembly sets up on the mounting bracket.
An intelligent guide assembly workstation as above characterized in that: the mounting frame is provided with an electric screwdriver which is in communication connection with the control host machine, has a function of prompting use and can automatically select preset torque according to the requirements of product manufacturing procedures.
An intelligent guide assembly workstation as above characterized in that: the mounting frame is provided with an electric glue injection machine which is in communication connection with the control host and has a prompt use function.
An intelligent guide assembly workstation as above characterized in that: the mounting frame is provided with a projection assembly which is in communication connection with the control host and is used for projecting and indicating the placement positions of the workpiece to be processed and the assembly part on the assembly station.
An intelligent guide assembly workstation as above characterized in that: the mounting frame is provided with an optical detection assembly which is in communication connection with the control host and is used for recognizing and detecting the images of the assembled processing workpieces, so that the function of real-time automatic inspection of an assembly point is realized.
An intelligent guide assembly workstation as above characterized in that: the material box prompting component comprises a prompting panel, and a display module used for prompting the quantity of the materials to be taken is arranged on the prompting panel.
An intelligent guide assembly workstation as above characterized in that: the prompt panel is provided with a sensing module for sensing whether to take the parts and an alarm module for alarming when wrong parts are taken.
An intelligent guide assembly workstation as above characterized in that: the control host is in communication connection with the upper computer so as to actively feed back the process information to the upper computer.
An intelligent guide assembly workstation as above characterized in that:
the clamping device is arranged on the workbench, the clamping device is clamped with a tool, the clamping device comprises two side fixing plates arranged on the workbench, a sliding rail is arranged between the two side fixing plates, a moving plate matched with one side fixing plate to clamp the tool is arranged on the sliding rail, and a locking piece matched with the sliding rail to lock the moving plate is arranged on the moving plate.
The workbench is provided with a layer frame, and the material box prompt assembly are arranged on the layer frame.
The invention has the beneficial effects that:
1. the material box prompting component is arranged in front of each material box, and the internal development software is arranged in the control host and used for coordinating the operation of various components on the workstation and guiding assembly personnel to assemble products, is called as a middleware, controls the corresponding material box prompting component to emit light according to parts required by each assembly process so as to prompt material taking, and prevents material taking errors.
2. The touch screen assembly displays the whole assembly process and the assembly operation of each assembly process by using the assembly guide picture, the characters and the video, and automatically switches to the next process after one assembly step is completed through automatic confirmation. This makes it possible to clearly and unmistakably display the assembling operations of the respective assembling processes while preventing the occurrence of erroneous order of the assembling processes.
3. The invention is provided with the projection component for projecting and indicating the placing positions and the placing sequence of the workpiece to be processed and the assembly parts on the assembly station, and the projection component is matched with the assembly guide image displayed by the touch screen component, so that the accuracy of the assembly of the parts is improved, and the requirements on the assembly capability of an assembly worker and the opportunity of assembly errors are reduced.
4. The electric screwdriver is in communication connection with the control host, has a prompt use function, can automatically select the preset torque according to the product requirement, can prompt light according to the requirements of an assembly process for use, can meet the setting requirements of different torques in the use process, avoids the situation that a plurality of common electric batchs are configured at the same station, and also avoids the influence on the product quality due to the electric screwdriver assembly using wrong torque.
5. The invention is provided with an optical detection component for image recognition and detection to realize the automatic inspection function of the assembly point, performs image recognition on the assembled workpiece after the completion of a specific procedure, and sends out warning information to prompt and prevent defective products from being delivered to customers by detecting whether errors such as wrong assembly or neglected assembly of parts exist through images.
6. According to the invention, the control host is connected with the upper computer, the process information is actively fed back to the upper computer, the middleware of the control host is in communication connection with the production data system of the upper computer, the middleware is convenient to upload the assembly data of each procedure of the product, and the control host becomes a large database which is convenient for data analysis, thereby improving the product quality and the manufacturing process and being convenient for product traceability.
[ description of the drawings ]
FIG. 1 is a schematic view of a conventional assembly station;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural diagram of a material box and a material box prompt assembly according to the present invention;
fig. 4 is a schematic structural view of a workpiece fixing plate and a clamping device according to the present invention.
[ detailed description of the invention ]
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly. In addition, the descriptions related to "preferred", "less preferred", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "preferred" or "less preferred" may explicitly or implicitly include at least one such feature.
As shown in fig. 2-3, an intelligent guide assembly workstation comprises a workstation 1, wherein the workstation 1 is provided with an assembly station, a touch screen assembly 2, a plurality of material boxes 3 for placing different assembly parts, and a control host, the material boxes 3 are respectively provided with a material box prompt assembly 4 which is in communication connection with the control host and used for prompting material taking, and the control host is internally provided with an intermediate piece which is used for coordinating the operation of various assemblies on the workstation and guiding assembly personnel to assemble the internal development of products. The control host and the middleware form a control system for guiding assembly products, the control system is in communication connection with an upper computer to realize connection with a production data system of a company, the control host reads and stores product assembly procedures in the production data system, and meanwhile, the control host is in communication connection with the touch screen assembly 2, the projection assembly 7, the material box prompt assembly 4 and the optical detection assembly 8 respectively and is in mutual coordination control by the middleware.
The control host reads the assembly process information of various products stored in the production data system, the assembly part information of each process, the assembly operation information of each process and the image information after each process is correctly assembled. During assembly, the middleware displays an assembly picture or a video corresponding to the assembly process of a product through the touch screen assembly 2, projects the projection of the projection assembly 7 to indicate the placement positions of a workpiece to be processed and an assembly part on an assembly station, controls the corresponding material box prompt assembly 4 to work, prompts an assembler to take out the assembly part from the corresponding material box 3, enables the assembler to assemble without errors, automatically confirms through the optical detection assembly 8 after the assembly is finished, and then automatically switches to the next process
As shown in fig. 2 and 3, the material box prompting component 4 includes a prompting panel 41, a display module 42 for prompting the material taking quantity is arranged on the prompting panel 41, and the middleware controls the display module 42 on the corresponding prompting panel 41 to display the material taking quantity according to the material taking requirement of the assembly process, so as to prompt an assembler to take materials; meanwhile, the prompt panel 41 is provided with a sensing module 43 for sensing whether to take the materials and an alarm module 44 for giving an alarm when wrong parts are taken, when an assembler takes the materials from the material box 3 without prompting to take the materials, the sensing module 43 gives a feedback to the middleware after sensing, and the middleware controls the alarm module 44 on the same prompt panel 41 to give an alarm.
As shown in fig. 2, the workbench 1 is provided with a mounting rack 10, the touch screen assembly 2 is arranged on the mounting rack 10, so that an assembler can conveniently check display information of the touch screen assembly 2, wherein the mounting rack 10 can be a portal frame, a net rack or a cylindrical frame and the like.
As shown in fig. 2, the mounting rack 10 is provided with an electric screwdriver 5 which is in communication connection with the control host and can automatically select a preset torque according to the product requirement, and when the electric screwdriver 5 is required to be used in the assembly process, the middleware controls the electric screwdriver 5 to prompt the use of light; in the use process, after the torque reaches the set requirement of the process, the light turns green, and the result of the process is fed back to a production data system of a company through middleware.
As shown in fig. 2, the mounting rack 10 is provided with an electric glue injector 6 which is in communication connection with the control host and has a prompt use function, when the electric glue injector 6 is required to be used in the assembly process, the middleware controls the electric glue injector 6 to perform light use prompt, and the use data is fed back to a production data system of a company through the middleware.
As shown in fig. 2, the mounting rack 10 is provided with a projection component 7 which is in communication connection with the control host and is used for projecting and indicating the placement positions and the sequences of the workpieces to be processed and the assembly parts on the assembly station, the middleware projects the placement positions and the sequences of the workpieces to be processed and the assembly parts on the tooling of the assembly station according to the setting of the assembly process, and guides an assembler to place the workpieces to be processed and the assembly parts according to the projection placement positions, so that the active assistance indication guide function is realized, and the misloading and neglected loading of the parts are prevented.
As shown in fig. 2, an optical detection assembly 8 is disposed on the mounting rack 10 and is in communication connection with the control host for recognizing and detecting images of the assembled processing workpieces so as to achieve an automatic assembly point inspection function, after a process assembly is completed, the middleware shoots the images of the assembled processing workpieces through the optical detection assembly 8 and feeds the images back to the control host, the control host compares and recognizes the shot images with preset correct assembly images to detect whether the types and positions of the parts are correct, and performs error prompt after an error is detected, thereby performing an error detection and leak detection function.
The control steps of the invention are as follows:
firstly, scanning the two-dimensional code of the workpiece to be processed through the optical detection assembly 8, or setting through an administrator, enabling the middleware to automatically identify the product model and the assembly station, and starting all the procedures required to be installed in the assembly station.
After the assembly process is carried out, the middleware controls the material box prompt assemblies 4 corresponding to the material boxes 3 to work in sequence according to the material taking requirements of the assembly process and the part assembly sequence and quantity, and the display modules 42 on the prompt panel 41 display the required quantity of the parts at the moment.
And thirdly, controlling the touch screen assembly 2 by the middleware, displaying the assembly operation guide of the process, synchronously displaying drawing description, installing images and playing assembly display videos.
Fourthly, the assembler takes the materials according to the indication of the display module 42 on the material box prompt component 4; however, when the sensing module 43 of the material box prompting component 4 senses that the assembler takes the materials from the material box 3 without prompting the materials taking, the middleware controls the control alarm module 44 of the material box prompting component 4 to send out a buzzer warning to prompt that the materials taking is wrong.
Fifthly, after the material is taken, the middleware controls the projection component 7 to project and indicate the placing position of the workpiece to be processed and the placing position and the sequence of the assembly parts on the tool of the assembly station, and guides staff to assemble; under the assistance and guidance of the assembly operation guide, clear drawing description, detailed video display and projection light indication assembly position and sequence displayed by the touch screen assembly 2, the staff can quickly and accurately complete the assembly operation.
Sixthly, when the screws need to be assembled in the assembling process, the middleware controls the LED lamp on the electric screwdriver 5 to display blue color, and the use of an assembler is prompted; when the electric screwdriver is used for assembly, the electric screwdriver automatically selects a preset torque, when the torque meets the assembly setting requirement of the process, the LED lamp displays green, and meanwhile, the touch screen component 2 displays an identification prompt for qualified assembly; if the torque does not meet the requirement in the assembling process, the LED lamp displays red, and meanwhile the touch screen component 2 displays the prompt that the assembling fails and needs to be reassembled. The result of the assembly using the power screwdriver is fed back to the control host and the company's production data system.
In the same way, if the assembling process needs to use the electric glue injection machine 6, the LED lamp of the electric glue injection machine 6 displays blue color to prompt an assembler to use.
Seventhly, when one process assembly is completed, the middleware controls the optical detection assembly 8 to photograph the assembled image from the upper side of the tool and send the image to the control host, the control host performs image recognition and detection on the photographed image and the image which is preset to be correctly assembled, when part missing installation, wrong installation or inaccurate position of the part occurs, the detection result is displayed on the touch screen assembly 2 for warning, and assembly point detection data are generated.
And eighthly, when the assembly of the process is finished and the optical detection is passed, the intermediate piece automatically starts the next assembly process. The assembling operation is the same as the operation method until all the working procedures of the station are assembled according to the setting of the middleware.
The control host is in communication connection with the upper computer in the scheme, so that the process information is actively fed back to the upper computer. The middleware of the control host can transmit the information of the screw torque generated in the product assembling process, the automatic feedback assembling information, the information of the judgment assembling result of the optical detection assembly and the like to a company production data system of the upper computer to serve as a complete flow record, so that the product tracing in the future is facilitated, and a large database is formed to promote the measurement, analysis and improvement of the flow and the performance of workers.
As shown in fig. 2, a shelf 9 is arranged on the workbench 1, the material boxes 3 and the material box prompt assemblies 4 are arranged on the shelf 9, the shelf 9 is provided with a plurality of layers, and each shelf is arranged in a forward inclining manner, so that parts in the material boxes 3 are gathered in front of the material boxes 3, and the material taking is facilitated.
As shown in fig. 2 and 4, a clamping device 11 is arranged on the workbench 1, a tool is clamped on the clamping device 11, the clamping device 11 comprises two side fixing plates arranged on the workbench 1, a sliding rail is arranged between the two side fixing plates, a moving plate matched with one side fixing plate to clamp the tool is arranged on the sliding rail, a locking piece matched with the sliding rail to lock the moving plate is arranged on the moving plate, the moving plate can be adjusted according to the size of the tool, and clamping of different tools is realized.
The present case has automatic identification production technology, automatic broadcast video and operation guide show operation requirement, the orderly guide staff of intelligence accomplishes production assembly, the automatic identification product is bad, reputation guide prevents slow-witted mistake proofing, automatic perception mistake proofing, in time correct assembly error, automatic feedback and record product assembly number and transmit data to production system in real time and form functions such as big database, realized people, machine, the cooperation operation of material, ensure that the assembly process is accurate, high-efficient and convenient, thereby realize production assembly's intellectuality and flexibility.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which can be directly or indirectly applied to other related technical fields without departing from the spirit of the present invention, are intended to be included in the scope of the present invention.
Claims (10)
1. An intelligence guide assembly workstation which characterized in that: the automatic material taking device comprises a workbench (1), wherein an assembly station, a touch screen assembly (2), a plurality of material boxes (3) for placing different assembly parts and a control host computer in communication connection with the touch screen assembly (2) are arranged on the workbench (1), an intermediate piece for guiding assembly personnel to assemble products is arranged in the control host computer, and material box prompt assemblies (4) which are in communication connection with the control host computer and used for prompting material taking are respectively arranged on the material boxes (3).
2. The intelligent guided assembly workstation of claim 1, wherein: the workbench (1) is provided with an installation rack (10), and the touch screen assembly (2) is arranged on the installation rack (10).
3. The intelligent guided assembly workstation of claim 2, wherein: an electric screwdriver (5) which is in communication connection with the control host machine, has a use prompting function and can automatically select a preset torque according to the product manufacturing process requirement is arranged on the mounting frame (10).
4. The intelligent guided assembly workstation of claim 2, wherein: an electric glue injection machine (6) which is in communication connection with the control host and has a use prompting function is arranged on the mounting frame (10).
5. The intelligent guided assembly workstation of claim 2, wherein: the mounting rack (10) is provided with a projection component (7) which is in communication connection with the control host and is used for projecting and indicating the placing positions of the workpiece to be processed and the assembly part on the assembly station.
6. The intelligent guided assembly workstation of claim 2, wherein: an optical detection component (8) which is in communication connection with the control host and is used for recognizing and detecting the images of the assembled processing workpieces so as to realize the instant automatic inspection function of the assembly points is arranged on the mounting rack (10).
7. The intelligent guided assembly workstation of claim 1, wherein: the material box prompting component (4) comprises a prompting panel (41), and a display module (42) used for prompting the material taking quantity is arranged on the prompting panel (41).
8. The intelligent guided assembly workstation of claim 7, wherein: the prompt panel (41) is provided with a sensing module (43) for sensing whether to take the parts or not and an alarm module (44) for giving an alarm when the parts are taken wrongly.
9. The intelligent guided assembly workstation of claim 1, wherein: the control host is in communication connection with the upper computer so as to actively feed back the process information to the upper computer.
10. An intelligent guided assembly workstation as claimed in any one of claims 1 to 5, wherein:
be equipped with clamping device (11) on workstation (1), the centre gripping has the frock on clamping device (11), and clamping device (11) are equipped with the slide rail including setting up the both sides fixed plate on workstation (1) between the fixed plate of both sides, are equipped with the movable plate with one side fixed plate cooperation centre gripping frock on the slide rail, are equipped with the locking piece with slide rail cooperation locking movable plate on the movable plate.
A layer frame (9) is arranged on the workbench (1), and the material box (3) and the material box prompt component (4) are arranged on the layer frame (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326373.4A CN113909891A (en) | 2021-11-10 | 2021-11-10 | Intelligent guide assembly workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326373.4A CN113909891A (en) | 2021-11-10 | 2021-11-10 | Intelligent guide assembly workstation |
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| CN113909891A true CN113909891A (en) | 2022-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111326373.4A Pending CN113909891A (en) | 2021-11-10 | 2021-11-10 | Intelligent guide assembly workstation |
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| Country | Link |
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| CN (1) | CN113909891A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115674042A (en) * | 2022-10-18 | 2023-02-03 | 兴业银行股份有限公司 | Auxiliary detection device in production workshop |
| CN116330305A (en) * | 2023-05-30 | 2023-06-27 | 常州旭泰克系统科技有限公司 | Multi-mode man-machine interaction assembly method, system, equipment and medium thereof |
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Application publication date: 20220111 |