CN113909304A - Cold rolling system of high strength alloy - Google Patents

Cold rolling system of high strength alloy Download PDF

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Publication number
CN113909304A
CN113909304A CN202111259398.7A CN202111259398A CN113909304A CN 113909304 A CN113909304 A CN 113909304A CN 202111259398 A CN202111259398 A CN 202111259398A CN 113909304 A CN113909304 A CN 113909304A
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CN
China
Prior art keywords
rolling
winding
rod
alloy
wheel
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Pending
Application number
CN202111259398.7A
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Chinese (zh)
Inventor
冉静萍
彭杨
曾强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Shuhong Equipment Manufacturing Corp ltd
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Chengdu Shuhong Equipment Manufacturing Corp ltd
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Publication date
Application filed by Chengdu Shuhong Equipment Manufacturing Corp ltd filed Critical Chengdu Shuhong Equipment Manufacturing Corp ltd
Priority to CN202111259398.7A priority Critical patent/CN113909304A/en
Publication of CN113909304A publication Critical patent/CN113909304A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06Lubricating, cooling or heating rolls
    • B21B27/10Lubricating, cooling or heating rolls externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/14Guiding, positioning or aligning work
    • B21B39/16Guiding, positioning or aligning work immediately before entering or after leaving the pass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B45/0224Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for wire, rods, rounds, bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0239Lubricating
    • B21B45/0245Lubricating devices
    • B21B45/0248Lubricating devices using liquid lubricants, e.g. for sections, for tubes
    • B21B45/0257Lubricating devices using liquid lubricants, e.g. for sections, for tubes for wire, rods, rounds, bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34Feeding or guiding devices not specially adapted to a particular type of apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0057Coiling the rolled product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0064Uncoiling the rolled product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

The invention provides a high-strength alloy cold rolling and winding system, which comprises: the unwinding device is used for unwinding an initial alloy rod/wire; the rolling mill device comprises a plurality of rolling pass mechanisms which are sequentially arranged and used for rolling the initial alloy rod/wire with larger diameter to the required diameter; the traction device is arranged on the discharge side of the rolling mill device and is used for drawing the rolled alloy rods/wires; the forming device is arranged on the discharge side of the traction device and is used for bending the rolled alloy rod/wire; and the rod winding device is arranged on the discharge side of the forming device and is used for winding the bent alloy rods/wires into a coil. The system can meet the requirements of cold rolling and rolling processes of high-strength alloy, the inherent quality of products is stable, the system is reasonably arranged, and the comprehensive mechanical property is good.

Description

Cold rolling system of high strength alloy
Technical Field
The invention relates to the technical field of non-ferrous metal low-temperature rolling equipment, in particular to a high-strength alloy cold rolling and winding system.
Background
The existing nonferrous metal cold rolling system is mainly used for processing the copper rod produced by the up-drawing method, and due to the process defects of the up-drawing method, the copper rod which meets the quality of subsequent products cannot be directly obtained, so that the copper rod needs to be rolled at low temperature, the internal structure of the copper rod becomes compact, and the quality requirement of the next procedure is met. However, the existing nonferrous metal cold rolling system can only be suitable for rolling low-strength pure copper and cannot meet the rolling requirement of high-strength alloy copper; meanwhile, the problem of difficult rolling exists due to the higher strength of the alloy copper. Therefore, it is necessary to develop a cold rolling system suitable for high-strength alloy.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a high-strength alloy cold rolling and winding system which is suitable for low-temperature rolling of high-hardness alloy, can meet the requirements of a rolling process, ensures the product quality and is smooth in winding.
In order to achieve the purpose, the invention adopts the following technical scheme:
a cold rolling system of high strength alloy includes:
the unwinding device is used for unwinding an initial alloy rod/wire;
the rolling mill device comprises a plurality of rolling pass mechanisms which are sequentially arranged and used for rolling the initial alloy rod/wire with larger diameter to the required diameter;
the traction device is arranged on the discharge side of the rolling mill device and is used for drawing the rolled alloy rods/wires;
the forming device is arranged on the discharge side of the traction device and is used for bending the rolled alloy rod/wire;
and the rod winding device is arranged on the discharge side of the forming device and is used for winding the bent alloy rods/wires into a coil.
In one embodiment of the present application, the reduction ratio between adjacent rolling pass mechanisms in the rolling mill apparatus is in the range of 1.1-1.2.
In one embodiment of the present application, the traction device comprises:
a first bracket for bearing;
a first driving mechanism providing a driving force;
the wire inlet wheel set is arranged on the first support in a # -shaped manner and is positioned on the feeding side;
and the traction wheel set is arranged on the first support, is positioned at the outlet side of the wire inlet wheel set and comprises a driving wheel and a driven wheel which are matched with each other, the driving wheel is connected with the first driving mechanism, and the alloy rod/wire sequentially passes through the wire inlet wheel set and the traction wheel set and is pulled to the forming device by the traction wheel set.
In one embodiment of the present application, the molding apparatus includes:
the second bracket bears the weight of;
the forming wheel set comprises a first pressing wheel, a second pressing wheel and a third pressing wheel which are arranged on the second bracket in a triangular distribution manner;
the wire outlet guide wheel is arranged on the second support and is positioned on the outlet side of the forming wheel set;
the third pressing wheel can reciprocate along the direction vertical to the connecting line of the first pressing wheel and the second pressing wheel, and the alloy rod/wire penetrates through the third pressing wheel and is bent and molded between the first pressing wheel and the second pressing wheel.
In an embodiment of this application, the third pinch roller is connected with second actuating mechanism, second actuating mechanism includes servo motor, lead screw and the slider that connects gradually, the slider with the third pinch roller is connected, servo motor operation drive the reciprocating motion of third pinch roller.
In an embodiment of the present application, the rolling mill apparatus further includes a third driving mechanism, the rolling pass mechanism includes rollers disposed correspondingly up and down, and the third driving mechanism is in meshing transmission connection with the rollers through a belt and/or a gear.
In one embodiment of the present application, the rolling mill further comprises an emulsion system, wherein the emulsion system is connected with the rolling pass mechanism and provides cooling and lubricating emulsion for the roller and the rolled alloy rod/wire.
In an embodiment of the present application, the rolling mill device further comprises an oil lubrication system, wherein the oil lubrication system is connected with a gear box of the rolling mill device and provides lubricating oil for the gear box.
In one embodiment of the present application, the rolling mill further comprises a guide tube, and the guide tube is arranged between the rolling mill device and the traction device.
In one embodiment of the present application, the rod winding device comprises: the bottom of the base is provided with wheels;
the fourth driving mechanism is arranged on the base and provides a winding rod driving force;
the rod winding disc is rotatably arranged on the base and is connected with the fourth driving mechanism;
and the rod winding frame is detachably arranged on the rod winding disc, rotates along with the rod winding disc and is used for winding the alloy rod/wire.
Compared with the prior art, the invention has the beneficial effects that:
1. the high-strength alloy cold rolling and winding system comprises an unwinding device, a rolling mill device, a traction device, a forming device and a rod winding device which are sequentially arranged; the alloy rod/wire with higher strength can smoothly pass through the rolling pass mechanism to realize rolling by arranging a traction device behind the rolling mill device to actively pull the alloy rod/wire; the forming device is arranged to bend and form the rolled alloy rod/wire, so that the alloy rod/wire with higher strength can smoothly enter the rod winding device for winding, the cold rolling winding system can well meet the cold rolling winding requirement of high-strength metal alloy (such as alloy copper) rod materials or wire materials, and the system is reasonable in arrangement and good in comprehensive mechanical property.
2. The compression ratio between adjacent rolling pass mechanisms is controlled within the range of 1.1-1.2, so that the cold rolling of the high-strength alloy is realized, meanwhile, the cracking of the alloy rod/wire in the rolling process can be effectively avoided, and the quality of the rolled product is effectively ensured.
3. An emulsion system is arranged to provide lubrication and cooling for the roller and the alloy rod/wire in rolling, so that the rolling is smoother, the jamming is avoided, and the influence of the overheating of the binding piece on the quality of subsequent products is avoided; an oil lubrication system is arranged to provide lubrication for the gear box, so that the rolling requirement of the high-strength alloy rod/wire is met.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the high-strength alloy cold rolling and rolling system of the invention.
Fig. 2 is a schematic top view of the high-strength alloy cold rolling and winding system according to the present invention.
FIG. 3 is a schematic top view of the drawing device, the forming device and the rod winding device of the present invention.
Fig. 4 is a schematic structural view of the traction device of the present invention.
FIG. 5 is a schematic bottom view of the forming apparatus of the present invention.
Fig. 6 is a schematic structural view of the rod winding device of the present invention.
Reference numerals:
100. an unwinding device;
200. a rolling mill device; 210. a rolling pass mechanism; 220. a third drive mechanism; 230. a gear case;
300. a traction device; 310. a first bracket; 320. a first drive mechanism; 330. a wire inlet wheel set; 340. a traction wheel set; 341. a driving wheel; 342. a driven wheel;
400. a molding device; 410. a second bracket; 421. a first pinch roller; 422. a second pinch roller; 423. a third pinch roller; 430. a wire outlet guide wheel; 440. a second drive mechanism;
500. a rod winding device; 510. a base; 511. a wheel; 520. a fourth drive mechanism; 530. a rod winding disc; 540. a winding frame;
600. guiding a pipe;
700. an emulsion system; 710. an emulsion tank; 711. feeding the emulsion into a pipe; 712. returning the emulsion; 720. a heat exchanger; 721. a cooling water inlet pipe; 722. a cooling water return pipe;
800. an oil lubrication system; 810. a mailbox; 820. an oil inlet pipe; 830. an oil return pipe.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate an orientation or positional relationship based on that shown in the drawings, or the orientation or positional relationship conventionally used in the use of the products of the present invention, or the orientation or positional relationship conventionally understood by those skilled in the art, are merely for convenience and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected or detachably connected or integrated; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, the embodiment of the invention provides a high-strength alloy cold rolling and winding system, which is suitable for cold rolling and winding high-strength alloy rods/wires. The system comprises an unreeling device 100, a rolling mill device 200, a guide pipe 600, a traction device 300, a forming device 400, a rod winding device 500 and the like which are arranged in sequence.
The unwinding device 100 is disposed at the front end of the system and includes a base and an unwinding frame, the unwinding frame is rotatably mounted on the base, and the initial alloy rod/wire is placed on the unwinding frame from the upper portion thereof for unwinding the initial alloy rod/wire.
The rolling mill apparatus 200 includes a plurality of rolling passes 210 arranged in sequence for sequentially rolling the initial alloy rods/wires having a larger diameter size to a desired smaller diameter size.
The traction device 300 is disposed on the discharging side of the rolling mill device 200, and is used for actively drawing the rolled alloy rods/wires to provide active traction force, so that the alloy rods/wires in the rolling mill device 200 can run more smoothly from front to back.
The forming device 400 is disposed on the discharging side of the drawing device 300, and is configured to bend the rolled alloy rod/wire to a certain extent, so as to facilitate subsequent winding of the alloy rod/wire onto the rod winding device 500. The forming device 400 is arranged to pre-bend the rolled alloy rods/wires, so that the cold rolling and rolling system is more suitable for rolling high-strength alloy materials.
And the rod winding device 500 is arranged on the discharge side of the forming device 400 and is used for winding the bent alloy rods/wires into rings so as to facilitate subsequent processing, transportation and storage.
Preferably, the reduction ratio between adjacent rolling passes 210 in the rolling mill apparatus 200 is set in the range of 1.1-1.2. The initial alloy rod/wire is rolled in corresponding rolling passes to reach the diameter size required by the next procedure. For example, the tensile strength of the initial alloy copper rod can reach 200-260MPA, care needs to be taken when the compression ratio is selected, the alloy copper rod can crack due to larger deformation amount, the quality of a rolled product is affected, and the cracking in the cold rolling process can be effectively avoided by selecting a small compression ratio between 1.0 and 1.2. Furthermore, when the alloy copper rod with the diameter of phi 40mm is rolled into the alloy copper rod with the diameter of phi 20mm, 10 rolling pass mechanisms 210 can be arranged and rolled by 10 passes, and the rolling can be well realized by controlling the compression ratio between 1.05 and 1.2.
As shown in fig. 1 to 4, the traction device 300 includes a first bracket 310, a first driving mechanism 320, a wire feeding wheel set 330, and a traction wheel set 340.
The first bracket 310 functions as a support bearing. The first driving mechanism 320 includes a motor, a speed reducer, and the like, for providing a driving force.
As shown in fig. 4, the inlet pulley set 330 is disposed on the first support 310 at the feeding side; the wire feeding wheel set 330 comprises at least two groups of transversely and longitudinally arranged rollers, and the transversely and longitudinally arranged rollers are distributed in a groined shape and have guiding and limiting functions on the entering alloy rods/wires.
The traction wheel set 340 is installed on the first bracket 310 and located at the discharging side of the inlet wheel set 330. The traction wheel set 340 includes a driving wheel 341 and a driven wheel 342 located in the same plane and adapted to the upper and lower sides, and the driving wheel 341 is connected to the first driving mechanism 320 and driven by the first driving mechanism 320 to operate. During drawing, the rolled alloy rod/wire passes through the wire inlet wheel set 330, enters between the driving wheel 341 and the driven wheel 342 of the drawing wheel set 340, is operated by the driving wheel 341, and is clamped and conveyed in cooperation with the driven wheel 342, so that the alloy rod/wire is drawn backwards to the subsequent forming device 400.
As shown in fig. 3 and 5, the forming device 400 includes a second support 410, a forming wheel set, a wire-outgoing guide wheel 430, a second driving mechanism 440, and the like.
The second bracket 410 is used for supporting and bearing. The forming wheel set comprises a first pressing wheel 421, a second pressing wheel 422 and a third pressing wheel 423 which are arranged on the second supporting frame 410 in a triangular distribution. The third pressing wheel 423 can move back and forth along a direction perpendicular to the line connecting the first pressing wheel 421 and the second pressing wheel 422 (i.e. the line connecting the centers of circles) for adjustment.
And the outgoing guide wheel 430 is installed on the second support 410, is positioned at the outgoing side of the forming wheel set, is matched with the forming wheel set in position, and plays a role in auxiliary forming and guiding.
During forming, the alloy rod/wire passes through the space between the third pressing wheel 421 and the first and second pressing wheels 421 and 422 for bending and forming, and an outgoing lead wheel 430 is guided to the rod winding device 500. The first pressing wheel 421 and the second pressing wheel 422 are located on the same side of the alloy rod/wire, the third pressing wheel 421 is located on the other side of the alloy rod/wire, and the relative positions of the third pressing wheel 421, the first pressing wheel 421 and the second pressing wheel 422 are adjusted, so that the bending degree of the alloy rod/wire can be adjusted.
In one embodiment, third pressing wheel 423 is connected to second driving mechanism 440, and second driving mechanism 440 drives third pressing wheel 423 to reciprocate for adjustment. Specifically, the second driving mechanism 440 includes a servo motor, a lead screw and a slider which are connected in sequence, the slider is connected with the third pressing wheel 423, the lead screw is driven by the servo motor to rotate, the lead screw rotates to drive the slider connected with the lead screw to move, and then the third pressing wheel 423 is driven to reciprocate, so that the bending degree during forming can be automatically adjusted.
Further, the first pressing wheel 421 and the second pressing wheel 422 are both adjustably mounted on the second frame 410. That is, the second bracket 410 is provided with notches, the first pressing wheel 421 and the second pressing wheel 422 are respectively installed in the corresponding notches through bolts, the installation position can be adjusted along the notches, and the adjustment of the distance between the first pressing wheel 421 and the second pressing wheel 422 is realized to adapt to different rolling sizes of alloy rods/wires.
Because the tensile strength of the alloy copper rod can reach 200-260MPA, the strength after cold rolling can reach 500-600MPA, and the traditional winding device is difficult to directly wind, therefore, the traction device 300 and the forming device 400 are arranged behind the rolling mill device 200 and in front of the rod winding device 500, the alloy rod/wire is actively pulled and clamped, the alloy rod/wire is sent to the forming device to be bent and formed, and then sent to the rod winding device 500 after being formed, so that the smooth cold rolling and winding can be realized, the product quality is stable, and the winding and forming are good.
As shown in fig. 2, the rolling mill apparatus 200 further includes a third driving mechanism 220, and the third driving mechanism 220 includes a motor, a speed reducer, and the like. The plurality of rolling pass mechanisms 210 in the rolling mill apparatus 200 include rollers disposed vertically in correspondence, and the third driving mechanism 220 is in meshing transmission connection with at least one roller in each rolling pass mechanism 210 via a belt and/or a gear. Each rolling pass mechanism 210 is driven by a third drive mechanism 220 to operate for rolling.
The cold rolling and rolling system also comprises an emulsion system 700 and an oil lubrication system 800.
The emulsion system 700 includes an emulsion tank 710 and a heat exchanger 720, wherein the emulsion tank 710 is connected to the rolling pass mechanism 210 via an emulsion inlet pipe 711 and an emulsion return pipe 712, and is used for providing cooled emulsion and recovering reheated emulsion for the rolling pass mechanism 210. The emulsion inlet pipe 711 is provided with a pumping device for pumping the pressurized emulsion into the rolling pass mechanism 210; the emulsion return pipe 712 flows back to the emulsion tank 710 after being subjected to heat exchange and cooling by the heat exchanger 720; the heat exchanger 720 is provided with a cooling water inlet pipe 721 and a cooling water return pipe 722 to supply the cooling liquid to the heat exchanger 720. That is, the emulsion system 700 is coupled to the rolling pass mechanism 210 to provide a continuous cooling emulsion for the rolls and the rolled alloy rods/wires for cooling and lubrication. The rolling process is ensured to be smooth, the blockage and the high temperature generation are avoided, and the stability of the internal quality of the rolled alloy rod/wire product is ensured.
The oil lubrication system 800 includes an oil tank 810, and the oil tank 810 is connected to the gear box 230 of the rolling mill apparatus 200 through an oil inlet pipe 820 and an oil return pipe 830 to supply the gear box 230 with lubricating oil. Wherein, the oil inlet pipe 820 is provided with a pumping device for pumping the lubricating oil booster pump into the gear box 230. The gear box 230 connects the third driving mechanism 220 and the rolling pass mechanism 210, and is a transmission component. The oil lubrication system 800 is provided to supply continuous lubricating oil, thereby ensuring smooth and stable operation of the rolling mill apparatus 200.
The cold rolling and winding system further comprises a guide pipe 600 as shown in fig. 1 and fig. 2, the guide pipe 600 is installed between the rolling mill device 200 and the traction device 300, and the rolled alloy rods/wires pass through the guide pipe 600 to be transmitted, so as to play a role in stably guiding, position and transmit the alloy rods/wires to the traction device 300, and ensure that the active traction function of the traction device 300 is realized.
As shown in fig. 1, 2 and 6, the winding rod device 500 includes a base 510, a fourth driving mechanism 520, a winding rod disk 530, a winding rod frame 540, and the like.
The base 510 is used for carrying, and wheels 511 are provided on the bottom thereof, and the winding rod device 500 can be moved by the wheels 511. The fourth driving mechanism 520 and the winding rod disk 530 are both mounted on the base 510, the winding rod disk 530 can rotate relative to the base 510, and the fourth driving mechanism 520 is connected with the winding rod disk 530 through a belt pulley to provide a winding rod driving force for the winding rod disk 530. The rod winding frame 540 is detachably mounted on the rod winding disc 530 and can rotate along with the rod winding disc 530 for winding the alloy rods/wires after being rolled and formed. When the device is used, the rod winding frame 540 is arranged on the rod winding disc 530, the fourth driving mechanism 520 drives the rod winding disc 530 to rotate, and then the rod winding frame 540 is driven to rotate, so that the alloy rods/wires bent and formed by the forming device 400 are wound into a coil; after the rolling is finished, the alloy rod/coil can be taken down and then used for rolling.
In summary, the high-strength alloy cold rolling and winding system of the present invention comprises an unwinding device 100, a rolling mill device 200, a traction device 300, a forming device 400 and a rod winding device 500, which are sequentially arranged; by arranging the traction device 300 behind the rolling mill device 200 to actively pull the alloy rods/wires, the alloy rods/wires with higher strength can smoothly pass through the rolling pass mechanism 210 to realize rolling; the forming device 400 is arranged to bend and form the rolled alloy rod/wire, so that the alloy rod/wire with higher strength can smoothly enter the rod winding device 500 to be wound, the cold rolling winding system can well meet the cold rolling winding process requirements of high-strength metal alloy (such as alloy copper) rod materials or wire materials, the inherent quality of the rolled alloy rod/wire materials is ensured to be stable, and the system is reasonable in arrangement and good in comprehensive mechanical performance.

Claims (10)

1. A cold rolling system of high strength alloy, characterized by includes:
the unwinding device (100) is used for unwinding an initial alloy rod/wire;
the rolling mill device (200) comprises a plurality of rolling pass mechanisms (210) which are arranged in sequence and are used for rolling the initial alloy rod/wire with larger diameter to the required diameter;
the traction device (300) is arranged on the discharging side of the rolling mill device (200) and is used for actively drawing the rolled alloy rods/wires;
the forming device (400) is arranged on the discharge side of the traction device (300) and is used for bending the rolled alloy rod/wire;
and the rod winding device (500) is arranged on the discharge side of the forming device (400) and is used for winding the bent alloy rods/wires into rings.
2. The cold rolling and coiling system of high-strength alloy as claimed in claim 1, characterized in that the reduction ratio between adjacent rolling pass mechanisms (210) in the rolling mill device (200) is in the range of 1.1-1.2.
3. The high-strength alloy cold rolling and rolling system as claimed in claim 1 or 2, wherein the traction device (300) comprises:
a first bracket (310) carrying;
a first drive mechanism (320) that provides a driving force;
the wire inlet wheel set (330) is arranged on the first support (310) in a cross shape and is positioned on the feeding side;
traction wheel set (340), install in on first support (310), be located the play side of inlet wire wheelset (330), action wheel (341) and driven wheel (342) including the looks adaptation, action wheel (341) with first actuating mechanism (320) are connected, alloy pole/line passes through in proper order inlet wire wheelset (330) and traction wheel group (340), by traction wheel group (340) draw extremely forming device (400).
4. The high-strength alloy cold rolling and winding system as claimed in claim 1, wherein the forming device (400) comprises:
a second bracket (410) carrying;
the forming wheel set comprises a first pressing wheel (421), a second pressing wheel (422) and a third pressing wheel (423), which are arranged on the second support (410) in a triangular distribution manner;
the outgoing line guide wheel (430) is arranged on the second support (410) and is positioned on the outgoing side of the forming wheel set;
the third pressing wheel (423) can reciprocate along the direction perpendicular to the connecting line of the first pressing wheel (421) and the second pressing wheel (422), and the alloy rod/wire penetrates through the third pressing wheel (423) and is bent and molded between the first pressing wheel (421) and the second pressing wheel (422).
5. The high-strength alloy cold rolling and winding system as claimed in claim 4, wherein the third pressing wheel (423) is connected with a second driving mechanism (440), the second driving mechanism (440) comprises a servo motor, a lead screw and a slide block which are connected in sequence, the slide block is connected with the third pressing wheel (423), and the servo motor is operated to drive the third pressing wheel (423) to reciprocate.
6. The high-strength alloy cold rolling and winding system according to claim 1, wherein the rolling mill device (200) further comprises a third driving mechanism (220), the rolling pass mechanism (210) comprises rollers which are correspondingly arranged up and down, and the third driving mechanism (220) is in meshing transmission connection with the rollers through a belt and/or a gear.
7. The high-strength alloy cold rolling and rolling system according to claim 6, further comprising an emulsion system (700), wherein the emulsion system (700) is connected with the rolling pass mechanism (210) and provides cooling and lubricating emulsion for the rolling rolls and the rolled alloy rods/wires.
8. The high-strength alloy cold rolling and winding system according to claim 6 or 7, characterized by further comprising an oil lubrication system (800), wherein the oil lubrication system (800) is connected with a gear box (230) of the rolling mill device (200) and is used for providing lubricating oil for the gear box (230).
9. The high-strength alloy cold rolling and winding system as claimed in claim 1, further comprising a guide pipe (600), wherein the guide pipe (600) is arranged between the rolling mill device (200) and the traction device (300).
10. The high-strength alloy cold rolling and winding system according to claim 1, wherein the rod winding device (500) comprises:
a base (510) provided with wheels (511) at the bottom thereof;
a fourth driving mechanism (520) mounted on the base (510) and providing a winding rod driving force;
a rod winding disc (530) rotatably mounted on the base (510) and connected with the fourth driving mechanism (520);
and the rod winding frame (540) is detachably arranged on the rod winding disc (530) and rotates along with the rod winding disc (530) for winding the alloy rods/wires.
CN202111259398.7A 2021-10-28 2021-10-28 Cold rolling system of high strength alloy Pending CN113909304A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111259398.7A CN113909304A (en) 2021-10-28 2021-10-28 Cold rolling system of high strength alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111259398.7A CN113909304A (en) 2021-10-28 2021-10-28 Cold rolling system of high strength alloy

Publications (1)

Publication Number Publication Date
CN113909304A true CN113909304A (en) 2022-01-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111259398.7A Pending CN113909304A (en) 2021-10-28 2021-10-28 Cold rolling system of high strength alloy

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115156850A (en) * 2022-07-13 2022-10-11 海盐东通家居有限公司 Production process of cold-rolled flat steel for floor heating bracket

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115156850A (en) * 2022-07-13 2022-10-11 海盐东通家居有限公司 Production process of cold-rolled flat steel for floor heating bracket

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