CN113896893A - Preparation method of high-conversion low-cycle-content simethicone - Google Patents

Preparation method of high-conversion low-cycle-content simethicone Download PDF

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CN113896893A
CN113896893A CN202111183000.6A CN202111183000A CN113896893A CN 113896893 A CN113896893 A CN 113896893A CN 202111183000 A CN202111183000 A CN 202111183000A CN 113896893 A CN113896893 A CN 113896893A
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simethicone
conversion rate
content
low
synthesizing
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李岩松
孙刚
李海娟
陈泽雨
肖靖
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Hubei Xingrui Silicon Material Co Ltd
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Hubei Xingrui Silicon Material Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • C08G77/08Preparatory processes characterised by the catalysts used

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Abstract

The invention relates to the technical field of polysiloxane synthesis, and provides a method for synthesizing dimethyl silicone oil with high conversion rate and low cyclic body content, which adopts the following technical scheme: taking a high linear siloxane hydrolysate as a raw material, adding an end-capping agent and a linear phosphonitrile chloride catalyst, reacting for 1-4 hours at the temperature of 70-150 ℃ under a negative pressure condition, adding hexamethyldisilazane to neutralize the catalyst after the reaction is finished, and removing low content of the product to obtain the dimethyl silicone oil. The catalytic system used in the invention has high activity, the primary conversion rate can reach more than 99%, the utilization rate of raw materials is extremely high, no obvious cyclosiloxane is generated in the reaction process, the energy consumption for removing is greatly reduced, and the final product has excellent performance.

Description

Preparation method of high-conversion low-cycle-content simethicone
Technical Field
The invention relates to a synthetic method of dimethyl silicone oil with high conversion rate and low cyclic body content, belonging to the technical field of polysiloxane synthesis.
Background
The simethicone is colorless, tasteless and non-volatile transparent liquid, and has the advantages of stable chemical property, high boiling point, low freezing point and wide temperature range existing as liquid. Has excellent heat resistance, weather resistance, physiological inertia, electric insulation, smaller surface tension, low viscosity-temperature coefficient and higher compression resistance. The polymer is widely applied to various departments of national economy such as machinery, electricity, textile, coating, medicine and the like, and is a high molecular polymer with large development scale and early industrialization. With the development of industries such as medical treatment, food, electronic information and the like, higher requirements are put on the performance of the methyl silicone oil, particularly, the low-volatile methyl silicone oil is a trend developed at present, and volatile siloxane ring bodies contained in the methyl silicone oil can be slowly released in the environment, so that the application of the methyl silicone oil in high-end fields is greatly limited.
At present, in domestic methyl silicone oil preparation, dimethyl siloxane mixed ring bodies (DMC) or octamethylcyclotetrasiloxane (D4) are mostly used as raw materials, tetramethyl ammonium hydroxide, potassium hydroxide, acidic resin, sulfuric acid and other acidic or basic catalysts are used for ring-opening balancing reaction, the molecular weight distribution of products is wide, 10-15% of volatile cyclosiloxane oligomers are generally contained, the volatile cyclosiloxane oligomers need to be removed through high-temperature removal, and the energy consumption in the process is large. Moreover, a small amount of residual ring bodies in the product are difficult to remove, and the expansion of downstream high-end products is influenced.
Linear body is used as raw material, linear phosphonitrile chloride is used as catalyst, methyl silicone oil is prepared by the polycondensation of silanol group, no obvious cyclosiloxane is generated in the reaction process, and the method is one of the main approaches for synthesizing low-volatility methyl silicone oil.
Disclosure of Invention
Aiming at the technical difficulties of low primary conversion rate of raw materials, generation of a large amount of volatile cyclosiloxane oligomers in the process of equilibration reaction, wide molecular weight distribution, difficulty in removing a small amount of residual rings and the like in the prior art, the invention provides a method for synthesizing simethicone with high conversion rate and low ring content.
In order to achieve the purpose, the invention adopts the following technical scheme:
a synthetic method of dimethyl silicone oil with high conversion rate and low cyclic body content comprises the following steps:
(1) adding the raw materials into a reaction kettle, and heating to 70-150 ℃;
(2) adding a blocking agent, uniformly stirring, adding a catalyst, and stirring and reacting for 1-4 hours at 70-150 ℃ under the negative pressure condition;
(3) recovering the system pressure to be normal pressure, adding hexamethyldisilazane and stirring for 0.5-4 h to neutralize the catalyst;
(4) heating to 180-240 ℃ for removing the low part, and cooling to obtain the product.
The raw material in the step (1) is dimethyl dichlorosilane hydrolysate, cyclosiloxane is removed to obtain high linear siloxane hydrolysate, the linear siloxane content is more than 90%, and the cyclosiloxane content is less than 10%.
The end-capping agent in the step (2) is one or a mixture of hexamethyldisiloxane (MM), octamethyltrisiloxane (MDM), decamethyltetrasiloxane (MDDM) and dimethyl silicone oil with the viscosity of 2-50 cSt.
The catalyst in the step (2) is linear phosphonitrile chloride or a linear phosphonitrile chloride solution (the solvent is ethyl acetate, toluene, tetrachloroethane or dimethyl silicone oil with the viscosity of 50-200 cSt), and the structural formula is as follows:
Figure 989174DEST_PATH_IMAGE001
linear phosphonitrile chloride structures
And (3) in the step (2), the adding amount of the catalyst is 5-50 ppm calculated by linear phosphonitrile chloride.
And (3) in the step (2), the negative pressure is 0.02-0.1 MPa lower than the atmospheric pressure.
And (3) adding the hexamethyldisilazane in the step (3) by 1-10 times of the adding mass of the linear phosphonitrile chloride.
The low vacuum degree in the step (4) is minus 0.095 to minus 0.1 MPa.
In the step (4), the viscosity of the product is 50-200000 cp, the content of the ring body is less than 0.5%, and the preferable content of the ring body is less than 0.1%.
Compared with the prior art, the invention has the following beneficial effects:
(1) the raw material used in the invention is high-content linear siloxane hydrolysate obtained by removing cyclosiloxane from dimethyldichlorosilane hydrolysate, and compared with the raw material DMC or D4 used in the traditional process, the method has certain cost advantage.
(2) The raw materials of the invention do not contain free water, and a dehydration link is not needed, thereby saving equipment investment, simplifying production process and improving production efficiency.
(3) The method has the advantages of high utilization rate of raw materials, high primary conversion rate of over 99 percent, no obvious cyclosiloxane generated in the reaction process, low removal demand, reduction of material consumption and energy consumption and great cost advantage.
(4) The linear phosphonitrile chloride catalyst can promote the redistribution of polysiloxane without obvious cyclosiloxane generation, and has low content of low-molecular volatile cyclosiloxane and excellent product performance.
Drawings
FIG. 1 is a nuclear magnetic spectrum of a linear phosphonitrile chloride prepared in example 1.
Detailed Description
Example 1
Preparation method of linear phosphonitrile chloride catalyst
Adding 20.5g of phosphorus pentachloride, 2.6g of ammonium chloride and 100mL of tetrachloroethane into a 250mL three-neck flask, carrying out reflux reaction at 150 ℃ for 6h, cooling to room temperature after the reaction is finished, injecting the reaction solution into 100mL of petroleum ether, precipitating a precipitate, washing the precipitate for multiple times by using the petroleum ether, and removing residual petroleum ether under a reduced pressure condition to obtain the linear phosphonitrile chloride catalyst, wherein the structural formula is shown in the specification, and a nuclear magnetic spectrum is shown in figure 1.
Figure 427633DEST_PATH_IMAGE002
Linear phosphonitrile chloride structures.
Example 2
Adding 300g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 70 ℃, adding 40g of simethicone with the viscosity of 10cSt, stirring uniformly, and adding 0.7g of simethicone solution with the linear phosphonitrile chloride content of 2 wt%. (2 wt% means that the amount of linear phosphonitrile chloride in the catalyst solution is 2wt%, and examples 3-12 mean that only different amounts are added) is reacted for 3 hours under the negative pressure condition of 0.08MPa lower than the atmospheric pressure, the system pressure is recovered to the normal pressure after the reaction is finished, 0.1g of hexamethyldisilazane is added and stirred for 0.5 hour to neutralize the catalyst, the temperature is raised to 200 ℃ for removing the catalyst, and the finished product is obtained after cooling. The conversion rate was 98.21%, the viscosity was 14040cp, and the volatile matter was 0.21%.
Example 3
Adding 300g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 70 ℃, adding 41g of dimethyl silicone oil with the viscosity of 2cSt, uniformly stirring, adding 0.84g of dimethyl silicone oil solution with the linear phosphonitrile chloride content of 2wt%, adjusting the system pressure to be 0.02Mpa lower than the atmospheric pressure for reaction for 2h, recovering the system pressure to the normal pressure after the reaction is finished, adding 0.134g of hexamethyldisilazane, stirring for 0.5h to neutralize the catalyst, heating to 200 ℃, removing the catalyst, cooling and filtering to obtain the finished product. The finished product has transparent appearance, 98.46 percent of conversion rate, 88cSt of viscosity and 0.14 percent of volatile component.
Example 4
Adding 300g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 100 ℃, adding 45g of dimethyl silicone oil with the viscosity of 5cSt, uniformly stirring, adding 0.69g of dimethyl silicone oil solution with the linear phosphonitrile chloride content of 2wt%, reacting for 4h under the negative pressure condition of 0.09Mpa lower than the atmospheric pressure, recovering the system pressure to the normal pressure after the reaction is finished, adding 0.09g of hexamethyldisilazane, stirring for 1h to neutralize the catalyst, heating to 220 ℃, removing the catalyst, cooling and filtering to obtain the finished product. The finished product has transparent appearance, the conversion rate is 97.65 percent, the viscosity is 105cSt, and the volatile component is 0.09 percent.
Example 5
Adding 700g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 110 ℃, adding 62g of dimethyl silicone oil with the viscosity of 5cSt, uniformly stirring, adding 0.28g of dimethyl silicone oil solution with the linear phosphonitrile chloride content of 5w%, reacting for 1h under the negative pressure condition of 0.095Mpa lower than the atmospheric pressure, adjusting the system temperature to 150 ℃, keeping the pressure at the normal pressure, continuing to react for 2h, recovering the system pressure to the normal pressure after the reaction is finished, adding 0.054g of hexamethyldisilazane, stirring for 1h to neutralize the catalyst, heating to 240 ℃, removing the catalyst, cooling and filtering to obtain the finished product. The finished product has transparent appearance, 99.02 percent of conversion rate, 263cSt of viscosity and 0.07 percent of volatile component.
Example 6
Adding 700g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 85 ℃, adding 50g of dimethyl silicone oil with the viscosity of 5cSt, uniformly stirring, adding 0.89g of dimethyl silicone oil solution with the linear phosphonitrile chloride content of 2.1wt%, reacting for 4h under the negative pressure condition of 0.095Mpa lower than the atmospheric pressure, adding 0.16g of hexamethyldisilazane after the reaction is finished, stirring for 1h to neutralize the catalyst, heating to 230 ℃, removing the catalyst, cooling and filtering to obtain the finished product. The finished product has transparent appearance, 98.42 percent of conversion rate, 346cSt of viscosity and 0.072 percent of volatile component.
Example 7
Adding 3.5kg of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 100 ℃, adding 240g of dimethyl silicone oil with the viscosity of 5cSt, uniformly stirring, adding 0.0748g of linear phosphonitrile chloride, reacting for 2 hours under the negative pressure condition of 0.09Mpa lower than the atmospheric pressure, recovering the system pressure to the normal pressure after the reaction is finished, adding 0.45g of hexamethyldisilazane, stirring for 4 hours to neutralize the catalyst, heating to 230 ℃, removing the catalyst, cooling and filtering to obtain the finished product. The finished product has transparent appearance, 99.21 percent of conversion rate, 382cSt of viscosity and 0.11 percent of volatile component.
Example 8
Adding 300g of high linear siloxane hydrolysate into a three-neck flask, stirring and heating to 70 ℃, adding 17.3g of hexamethyldisiloxane (MM), stirring uniformly, adding 0.32g of dimethyl silicone oil solution with 2wt% of linear phosphonitrile chloride, adjusting the system pressure to be lower than the atmospheric pressure by 0.02Mpa, reacting for 2 hours, recovering the system pressure to the normal pressure after the reaction is finished, adding 0.058g of hexamethyldisilazane, stirring for 0.5 hour to neutralize the catalyst, heating to 200 ℃, removing the catalyst, and cooling to obtain the finished product. Viscosity 13760cp, volatile 0.34%.
Example 9
The procedure and procedure were as in example 6 except that the catalyst was 0.89g of an ethyl acetate solution containing 2.1wt% of linear phosphonitrile chloride, giving a transparent finished product with 98.44% conversion, 362cSt viscosity and 0.084% volatiles.
Example 10
The procedure and procedure were as in example 6 except that the catalyst was 0.89g of a toluene solution containing 2.1wt% of linear phosphonitrile chloride, giving a transparent finished product with a conversion of 97.68%, a viscosity of 359cSt and a volatile content of 0.088%.
Example 11
The procedure is as in example 6 except that the catalyst is 0.89g of tetrachloroethane solution containing 2.1wt% of linear phosphonitrile chloride, the product has transparent appearance, 99.08% conversion, 354cSt viscosity and 0.12% volatile component.
Example 12
The procedure is as in example 6 except that the catalyst is 10.1g of a 2wt% solution of simethicone in which linear phosphonitrile chloride is present, the product is transparent, has a conversion of 93.2%, a viscosity of 270cSt and a volatile content of 0.094%.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.

Claims (10)

1. A synthetic method of dimethyl silicone oil with high conversion rate and low cyclic body content is characterized by comprising the following steps:
(1) adding the raw materials into a reaction kettle, and heating to 70-150 ℃;
(2) adding a blocking agent, uniformly stirring, adding a catalyst, and stirring and reacting for 1-4 hours at 70-150 ℃ under the negative pressure condition;
(3) recovering the system pressure to be normal pressure, adding hexamethyldisilazane and stirring for 0.5-4 h to neutralize the catalyst;
(4) heating to 180-240 ℃ for removing the low part, and cooling to obtain the product.
2. The method for synthesizing simethicone with high conversion rate and low cyclic body content as claimed in claim 1, wherein the raw material in step (1) is dimethyldichlorosilane hydrolysate which is subjected to cyclosiloxane removal to obtain high linear body siloxane hydrolysate, the linear body siloxane content is more than 90%, and the cyclosiloxane content is less than 10%.
3. The method for synthesizing simethicone with high conversion rate and low cycle content as claimed in claim 1, wherein the blocking agent in step (2) is one or more of hexamethyldisiloxane (MM), octamethyltrisiloxane (MDM), decamethyltetrasiloxane (MDDM), and simethicone with viscosity of 2-50 cSt.
4. The method for synthesizing simethicone with high conversion rate and low cycle content as claimed in claim 1, wherein the catalyst in step (2) is linear phosphonitrile chloride or a linear phosphonitrile chloride solution, and the structural formula is as follows:
Figure 327984DEST_PATH_IMAGE001
5. the method for synthesizing simethicone with high conversion rate and low cyclic body content as claimed in claim 4, wherein the solvent used in the linear phosphonitrile chloride solution comprises any one of ethyl acetate, toluene, tetrachloroethane or simethicone with viscosity of 50-200 cSt.
6. The method for synthesizing simethicone with high conversion rate and low cyclic body content as claimed in claim 1, wherein the amount of the catalyst added in the step (2) is 5-50 ppm calculated by linear phosphonitrile chloride.
7. The method for synthesizing simethicone with high conversion rate and low ring body content as claimed in claim 1, wherein the negative pressure in step (2) is 0.02-0.1 MPa lower than atmospheric pressure.
8. The method for synthesizing simethicone with high conversion rate and low ring body content as claimed in claim 1, wherein the amount of hexamethyldisilazane added in step (3) is 1-10 times of the amount of linear phosphonitrile chloride.
9. The method for synthesizing simethicone with high conversion rate and low ring body content as claimed in claim 1, wherein the vacuum degree of the step (4) is-0.095 to-0.1 MPa.
10. The method for synthesizing simethicone with high conversion rate and low cyclic body content as claimed in claim 1, wherein the viscosity of the product in the step (4) is 50-200000 cp, the cyclic body content is less than 0.5%, and the preferred cyclic body content is less than 0.1%.
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Cited By (2)

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CN115651201A (en) * 2022-10-31 2023-01-31 湖北兴瑞硅材料有限公司 Method for reducing content of silicon hydroxyl in dimethyl silicone oil
CN115850705A (en) * 2022-12-12 2023-03-28 东莞市贝特利新材料有限公司 Preparation method of methyl phenyl silicone oil

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Publication number Priority date Publication date Assignee Title
CN115651201A (en) * 2022-10-31 2023-01-31 湖北兴瑞硅材料有限公司 Method for reducing content of silicon hydroxyl in dimethyl silicone oil
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CN115850705A (en) * 2022-12-12 2023-03-28 东莞市贝特利新材料有限公司 Preparation method of methyl phenyl silicone oil
CN115850705B (en) * 2022-12-12 2024-08-13 东莞市贝特利新材料有限公司 Preparation method of methylphenyl silicone oil

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Application publication date: 20220107