CN113896497A - Phosphorus II type anhydrous gypsum-based wall thermal insulation material - Google Patents

Phosphorus II type anhydrous gypsum-based wall thermal insulation material Download PDF

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Publication number
CN113896497A
CN113896497A CN202111203333.0A CN202111203333A CN113896497A CN 113896497 A CN113896497 A CN 113896497A CN 202111203333 A CN202111203333 A CN 202111203333A CN 113896497 A CN113896497 A CN 113896497A
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China
Prior art keywords
agent
water
parts
phosphorus
wall insulation
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CN202111203333.0A
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Chinese (zh)
Inventor
彭家惠
朱聪
张建新
刘先锋
易伟
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Chongqing Jiebosi Gypsum Co ltd
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Chongqing Jiebosi Gypsum Co ltd
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Priority to CN202111203333.0A priority Critical patent/CN113896497A/en
Publication of CN113896497A publication Critical patent/CN113896497A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/16Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
    • C04B28/165Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement containing synthetic anhydrite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B11/00Calcium sulfate cements
    • C04B11/26Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/22Glass ; Devitrified glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/16Sulfur-containing compounds
    • C04B24/161Macromolecular compounds comprising sulfonate or sulfate groups
    • C04B24/166Macromolecular compounds comprising sulfonate or sulfate groups obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Building Environments (AREA)

Abstract

The invention belongs to the technical field of building materials, and particularly relates to a phosphorus II type anhydrous gypsum-based wall thermal insulation material. The wall heat-insulating material comprises phosphorus II type anhydrous gypsum, water, cement, slag, an activating agent, vitrified micro bubbles, polymer fibers, a waterproof agent and a foaming agent. The wall heat-insulating material has excellent heat-insulating effect in a humid environment.

Description

Phosphorus II type anhydrous gypsum-based wall thermal insulation material
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a phosphorus II type anhydrous gypsum-based wall thermal insulation material.
Background
In order to solve the technical problem that the quality of a prepared downstream product is poor due to unstable composition of a building gypsum phase prepared from phosphogypsum, the applicant develops phosphorus II type anhydrous gypsum which is prepared by the following process: baking the phosphogypsum at 45 ℃ until the water content is less than or equal to 5%, then calcining at 800 +/-50 ℃ for 2h, cooling by air flow outside a hearth after sintering, grinding into powder with the specific surface area of 400 +/-20 m2/kg, and aging for 3 days. The phase composition of the phosphorus II type anhydrous gypsum is stable.
However, when the phosphorus II type anhydrite is used as a wall thermal insulation material, the thermal insulation effect is not good in a humid environment.
Disclosure of Invention
In view of the above, the invention aims to provide a phosphorus II type anhydrous gypsum-based wall thermal insulation material.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the wall heat insulating material includes anhydrous phosphate II gypsum, water, cement, slag, activator, vitrified micro ball, polymer fiber, waterproof agent and foaming agent.
Further, the specific surface area of the phosphorus II type anhydrous gypsum is 400 +/-20 m2/kg。
Further, the polymer fibers comprise polyvinyl alcohol fibers.
Further, the water-proofing agent comprises an aqueous hydrogen silicone oil emulsion.
Further, the activator includes potassium sulfate and aluminum sulfate.
Further, the foaming agent comprises fatty alcohol-polyoxyethylene ether sodium sulfate.
Further, the activator comprises, by mass, 0.3-0.7 part of potassium sulfate and 0.5-0.9 part of aluminum sulfate.
Furthermore, the wall heat-insulating material also comprises a silicone-acrylic emulsion, a water-retaining agent, a water reducing agent and an adhesive.
Further, the water-retaining agent comprises hydroxypropyl methyl cellulose ether.
Further, the water reducing agent comprises a polyester polycarboxylic acid water reducing agent.
Further, the adhesive comprises re-dispersible emulsion powder of vinyl acetate-ethylene copolymer.
Further, the wall heat-insulating material comprises, by mass, 100 parts of phosphorus II type anhydrous gypsum, 70-85 parts of water, 3-9 parts of cement, 5-12 parts of slag, 0.8-1.6 parts of an activator, 65-85 parts of vitrified micro bubbles, 0.3-0.7 part of polymer fibers, 0.3-0.9 part of a waterproof agent, 0.2-0.6 part of a foaming agent, 0.2-0.7 part of silicone-acrylic emulsion, 0.2-0.6 part of a water-retaining agent, 0.3-0.7 part of a water-reducing agent and 0.2-0.6 part of an adhesive.
The invention also aims to protect the preparation method of the wall thermal insulation material, and the raw materials are uniformly mixed.
The invention has the beneficial effects that:
the wall heat-insulating material has excellent heat-insulating effect in a humid environment.
The invention further solves the technical problem that the high strength and the low density cannot be considered when the phosphorus II is prepared into the wall heat-insulating material.
According to the invention, the foaming agent can further improve the heat insulation effect of the wall heat insulation material.
According to the invention, under the coupling action of the foaming agent and the vitrified micro bubbles, the closed pore porosity of the matrix can be effectively increased, the pore structure characteristics are improved, the weak interface transition zone between the glass beads and the slurry is further reduced, and the water absorption rate and the density of the matrix are macroscopically reduced, so that the heat insulation performance of the wall heat insulation material is obviously improved.
Detailed Description
The examples are provided for better illustration of the present invention, but the present invention is not limited to the examples. Therefore, those skilled in the art should make insubstantial modifications and adaptations to the embodiments of the present invention in light of the above teachings and remain within the scope of the invention.
In the following examples, polyvinyl alcohol fibers were obtained from the company Coli, Japan, specifically, water-soluble high molecular polymer polyvinyl alcohol fibers;
aqueous hydrogen-silicon oil emulsions were purchased from basf, germany;
the silicone-acrylic emulsion is purchased from Guanong chemical technology Co., Ltd, Guangzhou;
hydroxypropyl methyl cellulose ether was purchased from west card (china) building materials ltd;
the polyester polycarboxylic acid water reducing agent is purchased from Pasteur Germany and has the model number of MELFLUX 2651F;
the re-dispersible latex powder of vinyl acetate-ethylene copolymer is purchased from Wake chemical (China) Co.Ltd;
sodium fatty alcohol polyoxyethylene ether sulfate was purchased from Shandong Huixin chemical technology Co., Ltd, and its model is AES.
Example 1
The phosphorus II type anhydrous gypsum is prepared by the following steps:
baking the phosphogypsum at 45 ℃ until the water content is less than or equal to 5%, then calcining at 800 +/-50 ℃ for 2h, cooling to room temperature through air flow outside a hearth after sintering, grinding into powder with the specific surface area of 400 +/-20 m2/kg, and aging for 3 days.
Example 2
The wall heat-insulating material comprises the following raw materials:
phosphorus type II anhydrite from example 1: 100 kg;
tap water: 75 kg;
P.O 42.5 grade Portland cement: 5 kg;
slag (S95 grade, specific surface area 400-450 m)2/kg):7kg;
Activating agent: 0.5kg of potassium sulfate and 0.7kg of aluminum sulfate;
vitrified micro bubbles (volume weight 80-130kg/m3, particle size 150-: 75 kg;
polyvinyl alcohol fibers: 0.3 kg;
water-proofing agent: 0.6kg of aqueous hydrogen silicone oil emulsion;
silicone acrylic emulsion (solid content 30%): 0.4 kg;
water-retaining agent: 0.6kg of hydroxypropyl methyl cellulose ether;
polyester polycarboxylic acid water reducing agent: 0.3 kg;
adhesive: 0.5kg of re-dispersible emulsion powder of vinyl acetate-ethylene copolymer;
foaming agent: 0.4kg of sodium fatty alcohol polyoxyethylene ether sulfate.
The preparation steps of the wall heat insulation material are as follows: mixing the above materials.
Example 3
The wall heat-insulating material comprises the following raw materials:
phosphorus type II anhydrite from example 1: 100 kg;
tap water: 73 kg;
P.O 42.5 grade Portland cement: 4 kg;
slag (S95 grade, specific surface area 400-450 m)2/kg):7kg;
Activating agent: 0.4kg of potassium sulfate and 0.7kg of aluminum sulfate;
vitrified micro bubbles (volume weight 80-130 kg/m)3Particle size 150-: 68 kg;
polyvinyl alcohol fibers: 0.4 kg;
water-proofing agent: 0.4kg of aqueous hydrogen silicone oil emulsion;
silicone acrylic emulsion (solid content 30%): 0.3 kg;
water-retaining agent: 0.5kg of hydroxypropyl methyl cellulose ether;
0.3kg of polyester polycarboxylic acid water reducing agent;
adhesive: 0.2kg of re-dispersible emulsion powder of vinyl acetate-ethylene copolymer;
foaming agent: 0.2kg of sodium fatty alcohol polyoxyethylene ether sulfate.
The preparation steps of the wall heat insulation material are as follows: mixing the above materials.
Example 4
The wall heat-insulating material comprises the following raw materials:
phosphorus type II anhydrite from example 1: 100 kg;
tap water: 81 kg;
P.O 42.5 grade Portland cement: 6 kg;
slag (S95 grade, specific surface area 400-450 m)2/kg):6kg;
Activating agent: 0.6kg of potassium sulfate and 0.6kg of aluminum sulfate;
vitrified micro bubbles (volume weight 80-130kg/m3, particle size 150-: 73 kg;
polyvinyl alcohol fibers: 0.6 kg;
water-proofing agent: 0.7kg of aqueous hydrogen silicone oil emulsion;
silicone acrylic emulsion (solid content 30%): 0.3 kg;
water-retaining agent: 0.6kg of hydroxypropyl methyl cellulose ether;
0.6kg of polyester polycarboxylic acid water reducing agent;
adhesive: 0.3kg of re-dispersible emulsion powder of vinyl acetate-ethylene copolymer;
foaming agent: 0.3kg of sodium fatty alcohol polyoxyethylene ether sulfate.
The preparation steps of the wall heat insulation material are as follows: mixing the above materials.
Example 5
This embodiment is different from embodiment 4 in that: does not contain fatty alcohol polyoxyethylene ether sodium sulfate.
Example 6
This embodiment is different from embodiment 4 in that: no vitrified micro bubbles are contained.
Performance detection
The wall thermal insulation materials prepared in examples 2 to 6 were tested for compressive strength, density and thermal conductivity according to GB/T28627-2012 plastering gypsum, and the results are shown in Table 1.
TABLE 1 test results
Detecting content Example 2 Example 3 Example 4 Example 5 Example 6
Compressive strength/MPa 1.53 1.65 1.47 4.36 9.68
Density/(kg/m)3) 305 316 298 436 980
Thermal conductivity/(W/(m.K)) 0.15 0.17 0.13 0.39 0.46
As is clear from Table 1, the thermal conductivity of example 4 was reduced by 0.26W/(mK) and 0.33W/(mK) as compared with examples 5 and 6, respectively. Therefore, the foaming agent and the vitrified micro bubbles can further improve the sound insulation effect in the invention, and the reason may be that: the foaming agent can enter air into the solution under the action of mechanical stirring to generate closed foam in the matrix, so that the density is reduced, and the heat insulation performance is enhanced; under the coupling action of the foaming agent and the vitrified micro bubbles, the closed pore porosity of the matrix can be effectively increased, the pore structure characteristics are improved, the weak interface transition zone between the glass beads and the slurry is further reduced, the water absorption rate and the density of the matrix are macroscopically reduced, and therefore the heat insulation performance of the wall heat insulation material is obviously improved.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The wall heat insulating material is characterized by comprising phosphorus II type anhydrous gypsum, water, cement, slag, an activating agent, vitrified micro bubbles, polymer fibers, a waterproof agent and a foaming agent.
2. The wall insulation of claim 1, wherein the phosphorus type II anhydrite has a specific surface area of 400 ± 20m2/kg。
3. The wall insulation of claim 1 or 2, wherein the polymer fibers comprise polyvinyl alcohol fibers.
4. The wall insulation of any of claims 1-3, wherein the water repellent agent comprises an aqueous hydrogen silicone oil emulsion.
5. The wall insulation of any of claims 1-4, wherein the activator comprises potassium sulfate and aluminum sulfate.
6. The wall insulation material of claim 5, wherein the activator comprises, by mass, 0.3 to 0.7 parts of potassium sulfate and 0.5 to 0.9 parts of aluminum sulfate.
7. The wall insulation of any of claims 1-6, wherein the foaming agent comprises sodium fatty alcohol-polyoxyethylene ether sulfate.
8. The wall insulation of any one of claims 1-7, further comprising a silicone-acrylic emulsion, a water retention agent, a water reducing agent, and an adhesive.
9. The wall thermal insulation material of claim 8, which comprises, by mass, 100 parts of phosphorus II type anhydrous gypsum, 70-85 parts of water, 3-9 parts of cement, 5-12 parts of slag, 0.8-1.6 parts of an activator, 65-85 parts of vitrified micro bubbles, 0.3-0.7 part of polymer fibers, 0.3-0.9 part of a waterproof agent, 0.2-0.6 part of a foaming agent, 0.2-0.7 part of a silicone-acrylic emulsion, 0.2-0.6 part of a water-retaining agent, 0.3-0.7 part of a water-reducing agent and 0.2-0.6 part of an adhesive.
10. A method for preparing a wall insulation material according to claims 1-9, characterized in that the raw materials are mixed uniformly.
CN202111203333.0A 2021-10-15 2021-10-15 Phosphorus II type anhydrous gypsum-based wall thermal insulation material Pending CN113896497A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101265068A (en) * 2008-04-28 2008-09-17 长沙归一建材科技有限公司 Gelatinization material gypsum-cement and producing method thereof
CN104163613A (en) * 2014-07-28 2014-11-26 贵州开磷磷石膏综合利用有限公司 Phosphogypsum-based thermal insulating mortar containing vitrified micro-beads
CN107266125A (en) * 2017-08-01 2017-10-20 合肥市大卓电力有限责任公司 A kind of environment-friendly insulating mortar and preparation method thereof
CN110451912A (en) * 2019-08-13 2019-11-15 武汉理工大学 A kind of light thermal-insulation water proof type plastering ardealite material
CN112645674A (en) * 2020-12-31 2021-04-13 成都建工赛利混凝土有限公司 Preparation method of phosphogypsum-based high-fluidity water-resistant mortar

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101265068A (en) * 2008-04-28 2008-09-17 长沙归一建材科技有限公司 Gelatinization material gypsum-cement and producing method thereof
CN104163613A (en) * 2014-07-28 2014-11-26 贵州开磷磷石膏综合利用有限公司 Phosphogypsum-based thermal insulating mortar containing vitrified micro-beads
CN107266125A (en) * 2017-08-01 2017-10-20 合肥市大卓电力有限责任公司 A kind of environment-friendly insulating mortar and preparation method thereof
CN110451912A (en) * 2019-08-13 2019-11-15 武汉理工大学 A kind of light thermal-insulation water proof type plastering ardealite material
CN112645674A (en) * 2020-12-31 2021-04-13 成都建工赛利混凝土有限公司 Preparation method of phosphogypsum-based high-fluidity water-resistant mortar

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Title
安艳玲: "《磷石膏、脱硫石膏资源化与循环经济》", 31 March 2011, 贵州大学出版社 *
赵丕熙: "《建筑安装技术质量管理手册》", 31 July 1993, 科学技术文献出版社 *
赵云龙等: "《石膏应用技术问答》", 30 September 2016, 中国建材工业出版社 *

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Application publication date: 20220107