Disclosure of Invention
The invention aims to provide a molecular weight controllable polysulfate crosslinking method, which solves the problems of difficult promotion of mechanical and other properties caused by difficult promotion of the molecular weight of polysulfate, has simple and stable reaction process, economical and economical materials, recoverable raw materials, small environmental pollution, higher heat-resistant temperature, better electrical insulation and low dielectric loss, and has wide application prospect in the fields of aviation, communication, electronics and microelectronics.
In order to achieve the above object, the present invention provides a molecular weight-controllable polysulfate crosslinking method, comprising the steps of:
(1) Heating and fully dissolving the polysulfate into dichloroethane;
(2) In the presence of a cross-linking agent and a catalyst, the polysulfate undergoes a cross-linking reaction to obtain a cross-linked mixture;
(3) Separating out the crosslinked polymer in the crosslinked mixture, and recovering and recycling dichloroethane;
(4) Purifying the precipitated crosslinked polymer to obtain the crosslinked polysulfate.
The molecular weight controllable polysulfate crosslinking method of the invention is preferable, the molecular weight of the polysulfate is 20000-100000, and the structural formula is:
wherein R is 1 is-Me, -Et, -Ph, -iPr, -H, or is absent; r is R 2 is-Me, -Et, -Ph, -iPr or-H; x is-C, -Si, -O or absent; n=10 to 1000.
In the molecular weight-controllable polysulfate crosslinking method of the invention, the catalyst is preferably at least one selected from ferric trichloride, aluminum trichloride and zinc chloride.
According to the molecular weight-controllable polysulfate crosslinking method, preferably, the crosslinking agent is diphenyl dichlorobenzyl, p-dichlorobenzyl or dichloroethane, and the molecular weight-controllable polysulfate crosslinking method has the following structure:
the molecular weight-controllable polysulfate crosslinking method of the invention is preferably characterized in that the method for separating out the crosslinked polymer comprises the following steps: the crosslinked mixture is settled into a solvent which is miscible with dichloroethane, wherein the solvent is at least one of a methanol solution and an ethanol solution.
The molecular weight-controllable polysulfate crosslinking method of the invention, preferably, the step (4) specifically comprises: dissolving, settling and crosslinking the polysulfate by using an organic solvent, and then removing residual catalyst by using purified water at high temperature to obtain purified crosslinked polysulfate; the organic solvent is methanol or ethanol solution; the high temperature is 110-140 ℃.
In the molecular weight-controllable polysulfate crosslinking method of the invention, preferably, in the step (1), the heating temperature is 60-80 ℃.
In the molecular weight-controllable polysulfate crosslinking method, preferably, in the step (1), the mass ratio of the polysulfate to the dichloroethane is 1:5-10.
In the molecular weight-controllable polysulfate crosslinking method of the invention, preferably, in the step (2), the mass ratio of the polysulfate to the catalyst is 1:0.005-0.3.
In the molecular weight-controllable polysulfate crosslinking method of the invention, preferably, in the step (2), the crosslinking reaction temperature is 60-80 ℃ and the time is 0.5-6 hours.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. the method for crosslinking the polysulfate can obviously improve the molecular weight of the polysulfate.
2. The method for crosslinking the polysulfate solves the problems that the molecular weight of the polysulfate is unstable and the molecular weight is difficult to raise in the later period of polymerization.
3. The method for crosslinking the polysulfate takes the dichloroethane as the solvent and simultaneously takes the dichloroethane as the crosslinking agent, the reaction condition is mild and easy to control, the reaction flow is simple, the operation is easy, the economy and the economy are realized, the byproducts are few, and the industrial production is easy.
Detailed Description
The following describes embodiments of the present invention in detail: the present example is implemented on the premise of the technical scheme of the present invention, and detailed implementation modes and processes are given, but the protection scope of the present invention is not limited to the following examples, and experimental methods without specific conditions are not noted in the following examples, and generally according to conventional conditions.
Example 1
1. Preparation of polysulfates
(1) Firstly, 5 kg of bisphenol A type polysulfate is put into a 50L autoclave, and the mixture is boiled in high-purity water at 120 ℃; for 4 hours. After cooling, the mixture was discharged and the aqueous phase tds=252 was measured.
(2) The polysulfate was filtered off and dried at 80℃to give a moisture content of 0.1%. The molecular weight mn= 38856 was measured.
2. Cross-linking of polysulfates
(1) 500g of the treated bisphenol A type polysulfate was taken, 5L of dichloroethane solvent was added thereto, and the mixture was stirred at 80℃for 2 hours with heating, thereby sufficiently dissolving the polysulfate.
(2) To the solution obtained in (1) was added 2g of biphenyl dichlorobenzene as a crosslinking agent and stirred for 30 minutes.
(3) To the solution obtained in (2) was added 10g of iron trichloride catalyst with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(4) Pouring the solution obtained in the step (3) into 5L of methanol for sedimentation and taking out.
(5) Adding the crosslinked polysulfate obtained in the step (4) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(6) The crosslinked polysulfate obtained in (5) was sampled and tested for molecular weight, and crosslinked polysulfate mn= 95553 was obtained.
Example two
(1) 500g of the treated bisphenol A type polysulfate is taken, 5L of solvent dichloroethane is added and simultaneously used as a solvent and a crosslinking agent, and the mixture is heated and stirred at 80 ℃ for 2 hours to fully dissolve the polysulfate.
(2) To the solution obtained in (1) was added 10g of iron trichloride catalyst with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(3) Pouring the solution obtained in the step (2) into 5L of methanol for sedimentation and taking out.
(4) Adding the crosslinked polysulfate obtained in the step (3) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(5) The crosslinked polysulfate obtained in (4) was sampled and tested for molecular weight, and crosslinked polysulfate mn= 202722 was obtained.
Example III
(1) 500g of the treated bisphenol A type polysulfate was taken, 5L of dichloroethane solvent was added thereto, and the mixture was stirred at 80℃for 2 hours with heating, thereby sufficiently dissolving the polysulfate.
(2) To the solution obtained in (1) was added 2g of p-dichlorobenzyl as a crosslinking agent and stirred for 30 minutes.
(3) To the solution obtained in (2) was added 10g of iron trichloride catalyst with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(4) Pouring the solution obtained in the step (3) into 5L of methanol for sedimentation and taking out.
(5) Adding the crosslinked polysulfate obtained in the step (4) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(6) And (3) sampling and detecting the molecular weight of the crosslinked polysulfate obtained in the step (5), and measuring the Mn=163892 of the crosslinked polysulfate.
Example IV
(1) 500g of the treated bisphenol A type polysulfate was taken, and 4L of dichloroethane was added as a solvent and a crosslinking agent, followed by stirring at 80℃for 2 hours, thereby sufficiently dissolving the polysulfate.
(2) To the solution obtained in (1) was added 10g of aluminum trichloride as a catalyst with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(3) Pouring the solution obtained in the step (2) into 5L of methanol for sedimentation and taking out.
(4) Adding the crosslinked polysulfate obtained in the step (3) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(5) The crosslinked polysulfate obtained in (4) was sampled and tested for molecular weight, and crosslinked polysulfate mn= 123923 was obtained.
Example five
(1) 500g of the treated bisphenol A type polysulfate was taken, and 4L of dichloroethane was added as a solvent and a crosslinking agent, followed by stirring at 80℃for 2 hours, thereby sufficiently dissolving the polysulfate.
(2) To the solution obtained in (1) was added the catalyst zinc chloride with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(3) Pouring the solution obtained in the step (2) into 5L of methanol for sedimentation and taking out.
(4) Adding the crosslinked polysulfate obtained in the step (3) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(5) The crosslinked polysulfate obtained in (4) was sampled and tested for molecular weight, and crosslinked polysulfate mn= 99865 was obtained.
Example six
1. Preparation of polysulfates
(1) Firstly adding 5 kg of diphenyl ether polysulfate into a 50L autoclave, and boiling with high-purity water at 100 ℃; for 4 hours. After cooling, the aqueous phase tds=239 was measured.
(2) The polysulfate was filtered off and dried at 70℃to give a moisture content of 0.1%. Measured molecular weight mn= 67925
2. Cross-linking of polysulfates
(1) 500g of the treated diphenyl ether polysulfate is taken, 4L of solvent dichloroethane is added and simultaneously used as a solvent and a cross-linking agent, and the mixture is heated and stirred for 1 hour at 80 ℃ to fully dissolve the polysulfate.
(2) To the solution obtained in (1) was added 5g of iron trichloride as a catalyst with stirring, and the catalyst was added after being dispersed with dichloroethane. Heated with stirring at 80℃for 1 hour.
(3) Pouring the solution obtained in the step (2) into 5L of methanol solution, settling and taking out.
(4) Adding the crosslinked polysulfate obtained in the step (3) into a 10L autoclave, adding 4L of purified water, boiling for 5 hours at 120 ℃ for 1 time, repeatedly boiling for one time at 100 ℃ by using 4L of methanol solution after drying, and drying to obtain the crosslinked polysulfate.
(5) The crosslinked polysulfate obtained in (4) was sampled and tested for molecular weight, and crosslinked polysulfate mn= 109522 was obtained.
Comparative example one
(1) Firstly adding 5 kg of diphenyl ether polysulfate into a 50L autoclave, and boiling with high-purity water at 100 ℃; for 4 hours. After cooling, the aqueous phase tds=239 was measured.
(2) The polysulfate was filtered off and dried at 70℃to give a moisture content of 0.1%. Measured molecular weight mn= 67925
Comparative example two
(1) Firstly, 5 kg of bisphenol A type polysulfate is put into a 50L autoclave, and the mixture is boiled in high-purity water at 120 ℃; for 4 hours. After cooling, the mixture was discharged and the aqueous phase tds=252 was measured.
(2) The polysulfate was filtered off and dried at 80℃to give a moisture content of 0.1%. The molecular weight mn= 38856 was measured.
After the polymer prepared by the invention was processed, the mechanical properties were measured, and the results are shown in Table 1 below.
TABLE 1 mechanical Property results
Project
|
Molecular weight
|
Tensile Strength (Mpa)
|
Impact Strength (KJ/m) 2 )
|
Example 1
|
95553
|
25.4
|
2.46
|
Example two
|
202722
|
49.22
|
2.81
|
Example III
|
163892
|
59.49
|
2.33
|
Example IV
|
123923
|
55.48
|
2.48
|
Example five
|
99865
|
50.07
|
2.79
|
Example six
|
109522
|
42.29
|
2.93
|
Comparative example one
|
67925
|
19.8
|
2.15
|
Comparative example two
|
38856
|
15.1
|
2.25 |
As can be seen from Table 1, the tensile properties of the polysulfate are greatly improved after crosslinking. The proper crosslinking is carried out on the polysulfate material, so that the shock resistance of the material can be improved, and the polysulfate material can be better applied to the field of engineering plastics.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the invention, and are intended to be included within the scope of the appended claims and description.