CN113879970A - Energy coupling-based anti-swing positioning segmented control method for bridge crane - Google Patents
Energy coupling-based anti-swing positioning segmented control method for bridge crane Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
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Abstract
The invention provides an energy coupling-based bridge crane anti-swing positioning sectional control method, which aims at the problems that the traditional energy control of an occasion with high anti-swing requirements cannot meet the requirements and the problems that the traditional energy coupling control can not meet the requirements and the buffeting and the response speed are low in the traditional energy coupling control bridge crane positioning and anti-swing control. Comparing the present invention with the enhanced coupling control and the energy coupling control, the results are shown in fig. 2 to 9. The method can effectively restrain the load swing angle in the running process of the bridge crane, realize accurate positioning of the trolley, improve the anti-swing performance and eliminate the residual swing of the load.
Description
Technical Field
The invention belongs to the technical field of bridge crane control, and particularly relates to an energy coupling-based anti-swing positioning sectional control method for a bridge crane.
Background
The bridge crane is used as an important short-distance field hoisting and transporting machine, is widely applied to the fields of workshop cargo handling, warehouse scheduling, manufacturing and assembling and the like, and plays an important role in national economic construction. In the transportation process of the bridge crane, the transportation efficiency of the bridge crane is reduced due to the load swing caused by the acceleration change of the trolley, and the safety production operation is greatly influenced along with the potential safety hazard. Therefore, the anti-swing performance of the bridge crane must be continuously improved and optimized to meet the requirements of high-speed, safe and stable production and construction.
At present, the bridge crane is operated manually by depending on experience, namely, a crane driver accumulates the experience of crane operation and gradually knows the performance condition of equipment and the operating environment, and finally the fixed-point delivery of goods and the anti-swing of the goods are realized. The manual operation needs long-term exploration and practice of workers, if equipment replacement or personnel movement occurs, the workers need to accumulate experience again, and the production efficiency is greatly influenced. And sometimes complex production environment can cause misoperation by misjudgment of workers, especially work in harsh weather and dangerous environment, such as ports, casting workshops, nuclear reactors and other places where people cannot get close to, the positioning requirement is met, meanwhile, the goods are required to swing as little as possible in the transportation process, the complex working condition has more rigorous requirement on operators, and the use difficulty of the bridge crane is improved.
Disclosure of Invention
In view of the above, the present invention provides an energy coupling-based anti-swing positioning and sectional control method for a bridge crane, so as to achieve fast and accurate positioning and smooth and efficient swing elimination during transportation of the bridge crane. The invention verifies and judges the quality of the control performance of the theoretical bridge crane control method, further applies the method to a bridge crane system, better replaces the experience operation of technical workers, continuously reduces the errors caused by human factors, solves the defect that the manual control method cannot deal with the harsh environment, and improves the operation efficiency and the stability.
In order to achieve the purpose, the invention adopts the technical scheme that: the control method is based on traditional sectional control, combines the sectional control with the energy coupling control, designs an energy function at the anti-swing stage, then combines the variable at the positioning stage with the energy function at the anti-swing stage to construct an energy storage function of the whole system, designs a control quantity u by utilizing the stability of Lyapunov, realizes the high-efficiency positioning anti-swing control of the bridge crane, and improves the response speed.
Further, the control method specifically comprises the following steps:
step one, determining a trolley position error and a load swing angle error based on a two-dimensional bridge crane mathematical model by combining the relationship between a trolley and a load in a two-dimensional coordinate system:
in the above formula, x (t) represents the current position of the trolley, theta (t) is the included angle between the lifting rope and the vertical direction and is the swing angle, and pdxIndicating a desired position of the trolley;and representing a real number set, wherein the load swing angle theta (t) belongs to (-pi/2, pi/2), so that the cosine value of the swing angle can be ensured to be larger than zero, and conditions are provided for designing a controller.
Step two, defining energy functions of the anti-swing stage and the positioning stage as follows:
in the formula, kdDenotes a constant, k, greater than zeroxDenotes a constant less than zero, when theta (t) ∈ (-pi/2, pi/2)The length l of the rope is more than or equal to 0, then1. ltoreq. cos θ. ltoreq.1, then kdg(I-cosθ)≥0。
Step three, defining an energy storage function of the whole system by combining energy control and sectional control as follows:
V(t)=V2(t)+V1(t);
the energy coupling control and the segment control are combined to obtain the corresponding control rate, and the input of the controller can be obtained as follows:
in the formula, kdDenotes a constant, k, greater than zeroxDenotes a constant less than zero, pdxIndicating the desired position of the trolley.
Compared with the prior art, the invention has the beneficial effects that: aiming at the problems that the track is not smooth enough in the traditional energy control bridge crane positioning and anti-sway and the occasions with stricter requirements on anti-sway, the invention combines energy control and sectional control, and adjusts the magnitude of the control quantity u through the weight of the energy function in the anti-sway and positioning stages, thereby inventing an energy coupling based bridge crane anti-sway positioning sectional control method, which can reduce the sway angle of the bridge crane system in the operation process and enhance the robustness of the system.
Drawings
FIG. 1 is a schematic diagram of a power model of a bridge crane;
FIG. 2 is a graph of displacement variation for energy coupled segment control and conventional segment control;
FIG. 3 is an angle variation curve of an energy coupling segment control and a conventional segment control;
FIG. 4 shows a displacement variation curve for energy coupled segment control and load generalized regulation control;
FIG. 5 shows an angle variation curve for energy coupled segment control and load generalized regulation control;
FIG. 6 shows a displacement variation curve of the energy coupling segment control and the enhanced coupling control;
FIG. 7 is a graph of angle variation of energy coupled segment control versus enhancement coupled control;
FIG. 8 is a graph showing the change of displacement when interference is added in the energy coupling segment control;
FIG. 9 is an angle variation curve when interference is added by energy coupling segment control.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.
The invention provides an energy coupling-based bridge crane anti-swing positioning sectional control method which is based on a two-dimensional bridge crane mathematical model. The method comprises the following specific steps:
the method comprises the following steps of firstly, determining a trolley position error and a load swing angle error based on a two-dimensional bridge crane mathematical model and by combining the relation between a trolley and a load in a two-dimensional coordinate system.
The first step is as follows: the bridge crane generally keeps the rope length constant during operation, and a model schematic diagram of the fixed-rope-length bridge crane is shown in fig. 1, wherein in fig. 1: m and M represent the mass of the trolley and the load, respectively, the load comprises the mass of the hook, F represents the power, l represents the load mass center to the rope length of the trolley, and theta is the angle of the load swing. The mathematical model of the bridge crane is established according to the two-dimensional bridge crane model schematic diagram as follows:
changing (2) to the following form:
changing (1) to according to (3):
m(θ)=M+msinθ2 (5)
equation (4) can be expressed as:
in equation (7), u represents a control input auxiliary item to be designed, and F represents a control input control amount. Connecting equations (3), (4) and (7) yields the following equivalent system:
the control objective becomes the design control input u so that the positioning error of the trolley converges progressively to zero while eliminating the load swing, i.e.:
in formula (9) pdxThe target position of the dolly is represented as a constant.
And step two, in order to reduce and eliminate load swing in the operation process of the bridge crane and enable the speed to be zero when the trolley reaches a specified position, the following energy storage function which is related to the swing angle and the speed is considered.
In formula (10), kdDenotes a constant, k, greater than zeroxDenotes a constant less than zero, when theta (t) ∈ (-pi/2, pi/2)The length l of the rope is more than or equal to 0, then1. ltoreq. cos θ. ltoreq.1, then kdg(1-cosθ)≥0。
In order to quickly reduce the swing when the load is in front of the trolley during operation of the bridge crane, the trolley should be decelerated. When the load is located at the rear of the trolleyIn order to reduce the swing angle quickly, the trolley should be accelerated, i.e. the acceleration of the swing trolley is eliminated quickly by the load, and the swing angle is kept opposite, so thatThus, it is possible to provide
Moreover, since k isxV can be ensured to be less than or equal to 01(t)≥0 (11)
The derivation of equation (10) with respect to time can be found:
bringing formula (8) into formula (12) and finishing to obtain:
the following control strategy is defined in equation (13) based on the derived energy function:
such that:
v can be obtained by combining formula (11) and formula (15)1(t) is a non-increasing function and guarantees the system stateIs bounded. In summary, the control strategy u1(t) available to the System State variablesAnd (4) stabilization control.
In order to realize the control task of the bridge crane, the adjustment and control of the trolley displacement are required to be completed, and the trolley positioning is realized.
An appropriate Lyapunov function is constructed for equation (8), and the integrated control objective and state control strategy equation (14) introduces the following variables:
ξ=x-kdsinθ+kx∫θdt-pdx (16)
the following non-negative function is introduced according to the variable ξ:
step three, the Lyapunov function of the whole system can be selected as follows:
the combination of formula (17) and formula (11) gives:
V(t)≥0 (19)
the derivation with respect to time can be found for both sides of equation (18):
formula (8) is taken into formula (20) and arranged to give:
the controller is then designed to:
the invention provides an energy coupling-based bridge crane anti-swing positioning sectional control method, aiming at solving the problems that the traditional energy control of the occasions with high anti-swing requirements cannot meet the requirements, and the problems that the traditional energy coupling control bridge crane positioning anti-swing is buffeting and slow in response speed, and increasing trolley acceleration and deceleration information on the basis of the traditional energy control and introducing a sectional control method to construct a Lyapunov function at the anti-swing stage by adding the trolley acceleration and deceleration information, and designing a controller by using a Lyapunov method. Comparing the present invention with the enhanced coupling control and the energy coupling control, the results are shown in fig. 2 to 9. The method is shown to be capable of effectively inhibiting the load swing angle in the running process of the bridge crane, realizing accurate positioning of the trolley, improving the anti-swing performance and eliminating the residual swing of the load; in contrast to the above control strategy, this method is somewhat longer than the enhanced coupling control and the energy coupling control in terms of positioning time. But the positioning is realized, the anti-swing performance of the bridge crane is improved, the effective suppression of the load swing and the elimination of the residual swing are realized, and a better control effect is shown. And the factors influencing the control performance are analyzed from the aspects of theory and simulation, and a reference is provided for the safe, rapid, accurate and stable transportation of goods by the automatic hoisting equipment.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (2)
1. An energy coupling-based anti-swing positioning segmented control method for a bridge crane is characterized by comprising the following steps of: the control method is based on traditional sectional control, combines the sectional control with energy coupling control, designs an energy function at an anti-swing stage, combines variables at a positioning stage with the energy function at the anti-swing stage to construct an energy storage function of an integral system, and designs a control quantity u by utilizing the stability of Lyapunov, so that the efficient positioning anti-swing control of the bridge crane is realized, and the response speed is improved.
2. The energy coupling-based anti-swing positioning segmented control method for the bridge crane, as recited in claim 1, wherein: the control method specifically comprises the following steps:
step one, determining a trolley position error and a load swing angle error based on a two-dimensional bridge crane mathematical model by combining the relationship between a trolley and a load in a two-dimensional coordinate system:
in the above formula, x (t) represents the current position of the trolley, theta (t) is the included angle between the lifting rope and the vertical direction and is the swing angle, and pdxIndicating a desired position of the trolley;representing a real number set, wherein the load swing angle theta (t) belongs to (-pi/2, pi/2), so that the cosine value of the swing angle can be ensured to be larger than zero, and conditions are provided for designing a controller;
step two, defining energy functions of the anti-swing stage and the positioning stage as follows:
in the formula, kdDenotes a constant, k, greater than zeroxDenotes a constant less than zero, when theta (t) ∈ (-pi/2, pi/2)The length l of the rope is more than or equal to 0, then1. ltoreq. cos θ. ltoreq.1, then kdg(1-cosθ)≥0;
Step three, defining an energy storage function of the whole system by combining energy control and sectional control as follows:
V(t)=V2(t)+V1(t);
the energy coupling control and the segment control are combined to obtain the corresponding control rate, and the input of the controller can be obtained as follows:
in the formula, kdDenotes a constant, k, greater than zeroxDenotes a constant less than zero, pdxIndicating the desired position of the trolley.
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CN110980536A (en) * | 2020-01-17 | 2020-04-10 | 武汉科技大学 | Anti-splashing control method for high-temperature molten metal transfer crane |
CN112061979A (en) * | 2020-08-31 | 2020-12-11 | 五邑大学 | Bridge crane control method, operation control device and computer readable storage medium |
CN112811318A (en) * | 2020-12-31 | 2021-05-18 | 江南大学 | Anti-swing boundary control method for bridge crane |
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KR20100077258A (en) * | 2008-12-29 | 2010-07-08 | 연세대학교 산학협력단 | Apparatus and method for control overhead crane |
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CN105329777A (en) * | 2015-12-03 | 2016-02-17 | 山东大学 | Fuzzy control method for lifting bridge crane system with persistent disturbances |
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