CN113879584A - Efficient sleeving equipment and method for fruit net sleeves - Google Patents

Efficient sleeving equipment and method for fruit net sleeves Download PDF

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Publication number
CN113879584A
CN113879584A CN202111250561.3A CN202111250561A CN113879584A CN 113879584 A CN113879584 A CN 113879584A CN 202111250561 A CN202111250561 A CN 202111250561A CN 113879584 A CN113879584 A CN 113879584A
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CN
China
Prior art keywords
fruit
net
net sleeve
cover
sleeve
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Granted
Application number
CN202111250561.3A
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Chinese (zh)
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CN113879584B (en
Inventor
陈钢
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Yidu Gangcheng Automation Equipment Co ltd
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Yidu Gangcheng Automation Equipment Co ltd
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Priority to CN202111250561.3A priority Critical patent/CN113879584B/en
Publication of CN113879584A publication Critical patent/CN113879584A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/13Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the preformed tubular webs being supplied in a flattened state
    • B65B9/14Devices for distending tubes supplied in the flattened state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/02Packaging agricultural or horticultural products
    • B65B25/04Packaging fruit or vegetables
    • B65B25/048Packaging fruit or vegetables in nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/20Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

A fruit net sleeve efficient sleeving device and method mainly comprise a feeding mechanism, a conveying and shearing mechanism and a station disc; the feeding mechanism comprises a bracket, a fruit support is arranged on the bracket, and one side of the fruit support is connected with the turnover mechanism and is driven to turn over through the turnover mechanism; the fruit support is provided with a fruit fixing mechanism which fixes or loosens the fruits; the conveying and shearing mechanism comprises a mounting frame, a supporting table and a cutting mechanism are fixed on the mounting frame, a net sleeve supporter is placed in the supporting table, and an up-down lifting mechanism for clamping the net sleeve supporter and the like is installed on one side of the supporting table; the station disc comprises a fixing frame, a moving grid is arranged on the fixing frame in a sliding mode, a connecting rod is hinged to the upper portion of the moving grid in the circumferential direction, a net sleeve opening hook claw is hinged to the other end of the connecting rod, and each net sleeve opening hook claw is arranged on a second sliding rail in a sliding mode and is spaced from a net sleeve pressing block. The fruit net sleeve efficient sleeving equipment and the fruit net sleeve efficient sleeving method can adapt to sleeving of various fruits with the fruit net sleeves, and are low in cost and high in efficiency.

Description

Efficient sleeving equipment and method for fruit net sleeves
Technical Field
The invention relates to fruit packaging equipment, in particular to efficient fruit net sleeving equipment and method.
Background
A net cover is required to be coated outside a plurality of existing fruits such as apples and oranges so as to avoid fruit collision. However, the following problems exist in the fruit net packaging process:
1) the existing fruit feeding mechanism generally aims at round and similar round fruits, and when the fruit feeding mechanism is applied to oblong fruits, the fruit clamping phenomenon is caused frequently due to overlong fruit type length, so that the fruits are damaged and waste is caused.
2) The existing net sleeve cutting device is cut off by resistance wire hot melting, harmful gas can be generated when the net sleeve is fused at high temperature in the mode, the harm to human health is caused, and special protection is needed so as not to cause fire. Although some cutting methods adopt a blade cutting mode, the wear is fast and the service life is short.
3) The net sleeve is propped open in a large range in the length direction of the net sleeve when fruits are loaded, the original elasticity of the net sleeve is damaged, and even if the fruits are sleeved by the net sleeve, the fruits are easy to fall off in the subsequent loading and transportation processes, so that the purpose of protecting the fruits from being bruised by the net sleeve is lost.
4) The existing net sleeve packaging equipment is high in cost, is not suitable for small-batch packaging, still adopts manual packaging for the small-batch packaging, and is low in efficiency and high in labor intensity.
Patent "201920030577.5" a net cover fruit machine ", which is the preliminary idea of the applicant, the technology is not mature: 1) if the feeding mechanism adopts the conveying roller for conveying, the single conveying one by one cannot be ensured, and the uniform and vertical direction of the falling back cannot be ensured aiming at the oval fruits, so that the fruits are easy to clamp; 2) the net sleeve supporting device is used for the conveying and shearing mechanism, but the net sleeve supporting device cannot play a role in preliminarily propping the net sleeve, the net sleeve is pushed and passively propped by a spring in the rising process, the opening material port is single, active adjustment cannot be carried out, and the conveying and shearing mechanism cannot adapt to the use of fruits with different sizes and shapes. In addition, the spring can lose efficacy after a period of use, so that the net cover supporter loses the proper function. 3) The used driving devices are many, the energy consumption is large, only one material fruit can be packaged at one time, and the efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing the efficient sleeving equipment and method for the fruit net, which can improve the packing quality and effect of the net on the whole, improve the automatic packing efficiency and greatly reduce the cost for small-batch packing production.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a fruit net sleeve efficient sleeving device comprises a feeding mechanism, a conveying and shearing mechanism and a station disc;
the feeding mechanism comprises a support, a fruit support is arranged on the support, and one side of the fruit support is connected with the turnover mechanism and is driven to turn over through the turnover mechanism; the fruit tray is provided with a fruit fixing mechanism, the fruit fixing mechanism fixes the fruits when the fruits fall on the fruit tray, and the fruit fixing mechanism loosens the fruits when the fruits are separated from the fruit tray;
the conveying and shearing mechanism comprises a mounting frame, a supporting table is fixed on the mounting frame, a net sleeve support is placed in the supporting table, and a fruit net sleeve freely penetrates through an inner hole of the supporting table and is sleeved on the net sleeve support; an up-down lifting mechanism is arranged on one side above the supporting table and drives the clamp to move up and down, and the clamp clamps or releases the fruit net cover and the net cover support; the cutting mechanism is mounted at the top end of the mounting rack and used for shearing the fruit net sleeve;
the work station disc comprises a lower fixing bottom plate, the lower fixing bottom plate is connected with the mounting top plate through a vertical shaft, a row of grids are arranged on the vertical shaft in a sliding mode, a plurality of connecting rods are hinged to the row of grids in the circumferential direction, a net sleeve opening hook is hinged to the other end of each connecting rod, each net sleeve opening hook is arranged on a second sliding rail of the mounting top plate in a sliding mode, a net sleeve pressing block is arranged on each group of second sliding rails in a sliding mode, and the net sleeve pressing blocks correspond to the net sleeve opening hooks and keep intervals; when the grid moves upwards, all the net sleeve opening hook claws move outwards and clamp and open the fruit net sleeve between the net sleeve opening hook claws and the net sleeve pressing block; when the grid moves downwards, the net sleeve opens the hook claw and the net sleeve pressing block resets.
The fruit fixing mechanism comprises a cover plate hinged to the upper part of the fruit support, a first telescopic mechanism and a second telescopic mechanism are mounted above the cover plate, the first telescopic mechanism drives the cover plate to be opened when the fruit support is horizontal, and the second telescopic mechanism drives the cover plate to be opened when the fruit support is turned over for 90 degrees; a reset spring pin is arranged between the cover plate and the fruit support; when the first telescopic mechanism or the second telescopic mechanism retracts, the cover plate is reset through the reset spring pin.
The supporting table comprises a connecting plate, a left bearing block and a right bearing block are fixed on the connecting plate, a through groove hole is formed at one end, opposite to the left bearing block and the right bearing block, of the through groove hole, the lower end of the through groove hole is small, the upper end of the through groove hole is large, and the net sleeve support is arranged in the through groove hole and limited by the through groove hole.
The up-down lifting mechanism comprises a ball screw mechanism, and the ball screw mechanism is driven by a first motor; the clamp comprises a clamping mechanism, the clamping mechanism is installed on a ball nut of the ball screw mechanism, and the clamping mechanism drives the left clamping jaw and the right clamping jaw to be relatively closed or opened.
The cutting mechanism comprises a cutter and a shearing base plate, wherein the cutter and the shearing base plate are oppositely arranged and are arranged on the first sliding rail in a sliding manner through a limiting sliding block; and a pushing device is arranged on the first sliding rail and pushes the cutter and the shearing base plate to be closed or opened.
The installation top plate is fixed with a spring bolt group, one side of the corresponding row grid is provided with a buckle, and the spring bolt group and the buckle move up and down on the row grid to be in place and then are clamped or loosened.
The net cover pressing block comprises a net cover guide plate, the net cover guide plate is combined with the pressing block main body, the pressing block main body is arranged on the second sliding rail in a sliding mode, and the horizontal shaft freely penetrates through the pressing block main body and ejects the net cover guide plate and the pressing block main body out through the second compression spring.
A method for efficiently sleeving a fruit net sleeve comprises the following steps:
step 1), the station disc rotates or moves to a net cover tensioning station, the clamping mechanism is started, and the left clamping jaw and the right clamping jaw clamp the net cover support and the fruit net cover; then, the first motor drives the ball screw mechanism to act, and the ball screw mechanism drives the clamping mechanism, the net sleeve support and the fruit net sleeve to move upwards for a certain stroke;
step 2), stopping the first motor when the upper end of the fruit net cover reaches the opening claw of the net cover; the fruit net sleeve is sleeved on the columnar vertical part formed by all the open hooks, and a plurality of net sleeve pressing blocks are distributed on the outer side of the fruit net sleeve;
step 3), then, the lifting mechanism jacks up the row lattices, the row lattices move upwards, the upper ends of all the connecting rods are outwards opened, and the connecting rods drive the net cover opening hook claws to outwards open the fruit net covers along the second slide rail; the net cover opening claw pushes the net cover pressing block to move in the same direction when opening the fruit net cover; after the fruit net sleeve reaches the preset position, the upper end of the fruit net sleeve is opened to form a proper opening and is acted by a second compression spring, and the second compression spring tightly presses the fruit net sleeve on the vertical part of the opening hook of the net sleeve through a net sleeve guide plate; at the moment, the lifting mechanism moves downwards to reset, the lock tongue group is locked with the buckle, and the fruit net sleeve keeps an outward extrusion opening state;
step 4), after the upper part of the fruit net sleeve is opened and pressed tightly, the left clamping jaw and the right clamping jaw are loosened, the net sleeve supporter falls into the supporting table, and the left clamping jaw and the right clamping jaw move downwards along with the ball screw mechanism to reset;
step 5), the cutter acts to cut off the fruit net cover; subsequently, the station disc moves or rotates to a fruit feeding station;
step 6), at the fruit feeding station, extending out a first telescopic mechanism of the feeding mechanism, and opening a cover plate to turn up the cover plate; then, the fruits are conveyed by the conveying belt and enter the fruit tray, and the first telescopic mechanism retracts; under the action of the reset spring pin, the cover plate resets and is pressed on the fruit downwards; then, the turnover mechanism drives the fruit tray, the cover plate and the like to integrally rotate for 90 degrees, so that the fruit tray, the cover plate and the like are in a vertical state; finally, the second telescopic mechanism extends out, the cover plate is opened, and the fruits fall into the fruit net sleeve clamped by the station disc below, so that fruit feeding is completed; meanwhile, the second telescopic mechanism retracts, the cover plate is closed again under the action of the reset spring pin, and the turnover mechanism rotates reversely to enable the mechanism to return to an initial state;
and 7) when the work station disc rotates or moves to a fruit unloading station, the lock tongue group and the buckle are disconnected, the grid moves downwards to reset, all the net sleeve stretching hook claws are closed to reset, the net sleeve pressing block resets under the action of the second compression spring and keeps intervals with the net sleeve stretching hook claws, the fruit net sleeve is separated from the clamping, and the packaged fruit falls down.
The invention relates to a fruit net sleeve efficient sleeving device and method, which have the following technical effects:
1) aiming at the oval fruits, the fruit feeding direction of the oval fruits can be changed, so that the oval fruits vertically pass through the fruit feeding port with the minimum diameter, and the fruit clamping is avoided; the cover plate always fixes the fruits in the fruit support when the fruit support is turned over, so that the fruits are prevented from rolling and falling randomly and are delivered accurately; because the device adopts the apron to press from both sides tightly, the opening size accessible reset spring round pin is adjusted between apron and the fruit support, the feeding of adaptable certain size within range fruit, can be fit for most fruit types simultaneously, has the commonality.
2) By adopting the supporting table and the net sleeve supporter, the fruit net sleeve can be in an open state during conveying, the fruit net sleeve can be conveniently sleeved on the net sleeve opening hook claw at the later stage, the fruit net sleeve can be directly clamped and tensioned, the upward movement stroke of the fruit net sleeve is accurately controlled, the net sleeve opening hook claw only opens the upper end part of the fruit net sleeve, most of the net sleeve for coating fruits is not expanded, the coating elasticity of the fruit net sleeve is ensured, and the fruit net sleeve is not easy to fall off in the subsequent packing and conveying processes; meanwhile, in the fruit net cover conveying process, the fruit net cover is clamped by the clamp and moves upwards together with the movable net cover support, and the fruit net cover is not excessively tensioned in the conveying process, so that the fruit net cover keeps the elasticity; in addition, by adopting a blade shearing mode, compared with resistance wire hot melting cutting, the cutting device is safer and more reliable and has no peculiar smell.
3) The diameter of the expanded net sleeve can be flexibly controlled by controlling the stroke of the grid; the length of the net cover can be controlled by adjusting the vertical distance between the cutter group and the station disc and the stroke of the ball screw. If the length of the net sleeve needs to be increased by 20 mm for packaging big fruits, three steps (1) are required: the whole cutter set is adjusted downwards by 20 mm. (2): and adjusting the zero position of the screw rod sliding table downwards by 20 mm. (3): the stroke of the screw rod sliding table is increased by 20 mm. The whole process is very convenient and fast.
4) The plurality of net sleeves can be driven to open the hook claws and open or close in a linkage manner through the grids, the connecting rods and the like, and meanwhile, the net sleeve pressing block is driven to act, so that the fruit net sleeves are clamped or loosened, the station disc is compact in structure, few in driving equipment and energy-saving.
5) Compared with the existing foreign equipment, the device has the advantages of low cost, greatly improved efficiency and reduced labor intensity compared with manual packaging. In addition, this application is more nimble on structural arrangement, and the equipment shown in this application figure 1 is small-size equipment, and 6 station dishes (every 3 station dishes are a set of, and 1 station dish opens the net cover, and 2 station dishes advance the effect, and 3 station dish unblocks) 2 station groups. Of course, the number of stations may be increased or decreased as required by the throughput. The design is 2 groups or 2 times of groups, and the maximum can be 20 groups. The equipment not only can be suitable for small-batch packaging, but also can enlarge the production capacity by increasing stations.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic diagram of a structure of the present invention.
Fig. 2 is a schematic view of the structure of the feeding mechanism of the present invention (initial state).
Fig. 3 is a schematic view of a first working state of the feeding mechanism of the present invention.
Fig. 4 is a schematic view of a second working state of the feeding mechanism of the present invention.
Fig. 5 is a schematic view of a third working state of the feeding mechanism of the present invention.
FIG. 6 is a schematic view of a fourth operating state of the feeding mechanism of the present invention.
Fig. 7 is a front view of the conveying shear mechanism of the present invention.
Fig. 8 is a partial structural view of the conveying shearing mechanism of the present invention.
Fig. 9 is a partial structural view of the conveying shearing mechanism (clamping mechanism separated from clamping jaws) in the invention.
Fig. 10 is a schematic view showing an initial state of the conveying shear mechanism of the present invention.
Fig. 11 is a schematic view of the conveying and shearing mechanism in a first working state.
Fig. 12 is a schematic view of the conveying and shearing mechanism in a second working state.
Fig. 13 is a schematic view of a third working state of the conveying and shearing mechanism of the present invention.
Fig. 14 is a schematic view of a fourth working state of the conveying and shearing mechanism of the present invention.
FIG. 15 is a front view of the station disk of the present invention.
FIG. 16 is a schematic view of the structure of the station disk of the present invention.
FIG. 17 is a partial front view of a station disk of the present invention.
Fig. 18 is a partial structural view of the station disk of the present invention.
Fig. 19 is a top view of fig. 18.
Fig. 20 is a schematic structural diagram of a row of the station tray of the present invention.
FIG. 21 is a schematic view showing an initial state of the station board according to the present invention.
Fig. 22 is a schematic view of a first working state of the station disk of the present invention.
Fig. 23 is a schematic view of a second working state of the station disk according to the present invention.
Fig. 24 is a schematic view of a third working state of the station disk of the present invention.
FIG. 25 is a fourth operating state of the station board of the present invention.
In the figure: the fruit tree pruning machine comprises a feeding mechanism 1, a conveying and shearing mechanism 2, a station disc 3, a support 1.1, a fruit tray 1.2, a turnover mechanism 1.3, a cover plate 1.4, a first telescopic mechanism 1.5, a reset spring pin 1.6, a second telescopic mechanism 1.7, a mounting rack 2.1, a supporting table 2.2, a net cover supporter 2.3, a fruit net cover 2.4, an up-down lifting mechanism 2.5, a clamp 2.6, a cutting mechanism 2.7, a through slot 2.8, a connecting plate 2.9, a left bearing block 2.10, a right bearing block 2.11, a ball screw mechanism 2.12, a first motor 2.13, a clamping mechanism 2.14, a left clamping jaw 2.15, a right clamping jaw 2.16, a cutter 2.17, a shearing backing plate 2.18, a sliding block 2.19, a first sliding rail 2.20, a pushing device 2.21, a lower fixing bottom plate 3.1, a vertical shaft 3.2, a mounting top plate 3.3, a row grid 3.4, a connecting rod 3.5, a connecting rod 3.6, a sliding block 3.19, a first sliding block 3.20, a sliding block 3, a sliding block 3.9, a spring block 3.3, a second pressing block 3, a spring block 3.3, a spring block 3.13, a spring block, a horizontal shaft 3.13, a second compression spring 3.15.
Detailed Description
As shown in figure 1, the efficient sleeving equipment for the fruit net sleeves comprises a feeding mechanism 1, a conveying and shearing mechanism 2 and a station disc 3. Wherein, station dish 3 mountable is divided a plurality of evenly arranged on the carousel circumference, and the carousel intermittent type rotates. The station disc 3 is stopped after rotating in the circumferential direction by a certain angle, so that the fruit net sleeve is conveyed, tensioned and sheared, and fruits enter and fall. This application also can adopt and install station dish 3 on double-row chain transport mechanism, and station dish 3 adopts the intermittent type moving mode through different stations, also can realize simultaneously fruit screen sleeve's transport, stretch-draw, shearing, fruit advance, the fruit of fruit falls. And the feeding mechanism 1 is arranged at a fruit feeding station above the station disc 3 and used for intermittently feeding fruits. The conveying and shearing mechanism 2 is arranged at a fruit net sleeve conveying station below the station disc 3 and is used for conveying fruit net sleeves to the station disc 3 in equal length and then shearing the fruit net sleeves.
As shown in fig. 2, the feeding mechanism 1 includes a support 1.1, a first telescoping mechanism 1.5 is vertically installed on the left side of the support 1.1, and the first telescoping mechanism 1.5 can be an air cylinder or a hydraulic cylinder. The gyro wheel is installed to first telescopic machanism 1.5's output, and before the fruit feeding, first telescopic machanism 1.5's piston rod stretches out, and the gyro wheel moves down and can start apron 1.4 and open. A second telescopic mechanism 1.7 is horizontally arranged at the right side of the bracket 1.1, and the second telescopic mechanism 1.7 can be an air cylinder or a hydraulic cylinder. The push pedal is installed to the output of second telescopic machanism 1.7, and before fruit fell into the fruit net cover, the piston rod of second telescopic machanism 1.7 stretched out, and the push pedal moves left and can start apron 1.4 and open.
A turnover mechanism 1.3 is arranged between a first telescopic mechanism 1.5 and a second telescopic mechanism 1.7 on a support 1.1, the turnover mechanism 1.3 can be a rotary cylinder, an output shaft of the rotary cylinder is connected with the side wall of a fruit support 1.2, and the fruit support 1.2 is transversely arranged. Keep the level when the fruit holds in the palm 1.2 connects the material, accessible revolving cylinder drive then overturns 90 degrees when the fruit holds in the palm 1.2 and unloads.
In order to ensure the stable fruit blanking, the ear plate at the upper part of the fruit support 1.2 is hinged with a cover plate 1.4, the cover plate 1.4 is positioned at the left side of the hinged point and is drilled with a waist hole, and the corresponding fruit support 1.2 is fixed with a reset spring pin 1.6 (comprising a positioning pin and a spring), and the upper end of the reset spring pin 1.6 freely extends out of the waist hole. Under the action of the spring of the reset spring pin 1.6, the left end of the cover plate 1.4 is jacked up, the right end is pressed down, and the fruit can be pressed tightly through the cover plate 1.4 after falling into the fruit support 1.2.
The fruit support 1.2 comprises an upper support plate and a lower support plate, the upper support plate is arc-shaped and made of flexible materials, and the upper support plate and the lower support plate are detachably connected. The upper supporting plate made of flexible materials can avoid damage when fruits fall down. Or the fruit support 1.2 can also be a simple supporting plate with an arc-shaped groove, and a layer of flexible sponge or flexible leather is added in the arc-shaped groove.
The working state and principle of the feeding mechanism 1 are as follows:
1) when a fruit needs to be fed, the first telescopic mechanism 1.5 extends out, and the cover plate 1.4 is opened to be turned upwards as shown in fig. 3.
2) As shown in fig. 4, the fruit is conveyed by the conveyor belt and enters the fruit tray 1.2, and then the first telescoping mechanism 1.5 retracts. Under the action of the return spring pin 1.6, the cover plate 1.4 is returned and pressed down on the fruit.
3) And as shown in fig. 5, the turnover mechanism 1.3 drives the fruit tray 1.2, the cover plate 1.4 and the like to integrally rotate for 90 degrees, so that the fruit tray 1.2, the cover plate 1.4 and the like are in a vertical state.
4) As shown in fig. 6, the second telescoping mechanism 1.7 extends out, the cover plate 1.4 is opened, and the fruit falls into the fruit net below, so that the fruit feeding is completed.
5) At the same time, the second telescopic mechanism 1.7 retracts, the cover plate 1.4 closes again under the action of the return spring pin 1.6, and the turnover mechanism 1.3 rotates in the opposite direction, so that the mechanism returns to the initial state.
As shown in fig. 7, the conveying and shearing mechanism 2 includes a mounting frame 2.1, and the mounting frame 2.1 is divided into two groups, namely a left group and a right group, which are respectively mounted and fixed. A supporting table 2.2 is fixed on the lower portion of the left mounting frame 2.1, the supporting table 2.2 comprises a connecting plate 2.9, a left bearing block 2.10 and a right bearing block 2.11 are fixed on the connecting plate 2.9, and a through slot hole 2.8 is formed in one end, opposite to the left bearing block 9 and the right bearing block 10, of the left bearing block 9. The lower end of the through groove hole 2.8 is small, the upper end is large, and the net sleeve support 2.3 is arranged in the through groove hole 2.8 and limited by the through groove hole 2.8. Preferably, the middle of the through slot 2.8 is conical, while the upper part of the net support 2.3 is columnar, the lower end is conical, and the lower part of the net support 2.3 is matched with the through slot 2.8. In this way, the net support 2.3 can move upwards with the clamp 2.6, and when the clamp 2.6 is released, the net support 2.3 falls into the through-slot hole 2.8 and cannot fall further. And a cutting mechanism 2.7 is arranged at the upper part of the left mounting frame 2.1, and the cutting mechanism 2.7 cuts the fruit net cover 2.4. The cutting mechanism 2.7 comprises a cutter 2.17 and a shearing base plate 2.18, wherein the cutter 2.17 comprises a blade, the blade is fixedly arranged on a blade fixing plate, and the blade fixing plate is arranged on a limiting slide block 2.19 on one side. The shearing backing plate 2.18 is opposite to the blade and is arranged on the other limiting slide block 2.19. The two limit sliding blocks 2.19 are arranged on the first sliding rail 2.20 in a sliding manner. And a pushing device 2.21 is arranged on one side of each limiting slide block 2.19, the pushing devices 2.21 are cylinders, and the two cylinders push the cutter 2.17 and the shearing base plate 2.18 to synchronously act to realize shearing and loosening.
The sliding block 2.19 also plays a role in shearing limiting, so that the pushing device 21 is accurate in extending stroke every time, can be just naturally occluded and quickly cut off when the blade and the shearing base plate 18 are sheared, the service life of the blade is prolonged, and the use times of the blade are increased.
As shown in fig. 7 and 9, an up-down elevating mechanism 2.5 is vertically fixed on the right mounting frame 2.1, the up-down elevating mechanism 2.5 includes a ball screw mechanism 2.12, and the ball screw mechanism 2.12 is driven by a first motor 2.13. The ball screw mechanism 2.12 drives the clamp 2.6 to move up and down. The clamp 2.6 clamps the fruit net cover 2.4 and the net cover support 2.3 to move upwards together for a certain stroke during working and then loosen, so that the fruit net cover 2.4 is clamped and opened by the station disc 3, and the net cover support 2.3 freely falls into the supporting table 2.2.
As shown in fig. 9, the gripper 2.6 includes a gripper mechanism 2.14, and the gripper mechanism 2.14 is a pneumatic finger cylinder. The clamping mechanism 2.14 drives the left clamping jaw 2.15 and the right clamping jaw 2.16 to close or open relatively. Preferably, the left clamping jaw 2.15 and the right clamping jaw 2.16 are clamping blocks with arc-shaped grooves, and the arc-shaped grooves are matched with the outer wall of the net sleeve support 2.3. The left clamping jaw 2.15 and the right clamping jaw 2.16 are connected with a connecting plate on the clamping mechanism 2.14 through outer connecting plates (the left clamping jaw 2.15, the right clamping jaw 2.16 and the clamping mechanism 2.14 are separated in a state in fig. 3).
The working principle and the process of the conveying and shearing mechanism 2 are as follows:
1) as shown in fig. 10, in the initial state, the net support 2.3 is located in the supporting platform 2.2, the cutter 2.17 is in the open state, and the left clamping jaw 2.15 and the right clamping jaw 2.16 are open and close to the supporting platform 2.2.
2) And as shown in fig. 11, the fruit net cover 2.4 passes through the inner hole of the supporting platform 2.2 and is sleeved on the net cover support 2.3, and the upper part of the fruit net cover 2.4 extends out of the net cover support 2.3.
3) As shown in fig. 12, the clamping mechanism 2.14 is started, the left clamping jaw 2.15 and the right clamping jaw 2.16 clamp the net cover supporter 2.3 and the fruit net cover 2.4, and then the first motor 2.13 is started, and the ball screw mechanism 2.12 drives the net cover supporter 2.3 and the fruit net cover 2.4 to move upwards for a certain stroke.
4) As shown in fig. 13, after the fruit net is put in place, the station disc 3 clamps and opens the uppermost fruit net sleeve 2.4, then the left clamping jaw 2.15 and the right clamping jaw 2.16 are released, the net sleeve supporter 2.3 falls into the supporting table 2.2, and the left clamping jaw 2.15 and the right clamping jaw 2.16 move downwards along with the ball screw mechanism 2.12 to reset.
5) As shown in fig. 14, the knife 2.17 is operated to cut the fruit net 2.4. The station disc 3 is then moved or rotated to the next station.
6) And 3) to 5) continuously conveying and shearing the fruit net sleeve 2.4 until the work is finished.
As shown in fig. 15 to 18, the station disc 3 includes a lower fixed bottom plate 3.1, four vertical shafts 3.2 are uniformly arranged on the lower fixed bottom plate 3.1 in the circumferential direction, and the other ends of the vertical shafts 3.2 are connected with a mounting top plate 3.3. The lower fixing bottom plate 3.1, the vertical shaft 3.2 and the mounting top plate 3.3 are integrally fixed to form a frame body structure. The vertical shaft 3.2 is provided with a row grid 3.4 in a sliding way, and the row grid 3.4 is in a frame structure. Go up the circumference and articulate and have a plurality of connecting rods 3.5 on check 3.4, every two connecting rods 3.5 other ends articulate about a net cover opens colluding claw 3.6, and the net cover opens colluding claw 3.6 and is the L type, and the net cover opens colluding the horizontal part of claw 3.6 and passes through the slider slip setting on second slide rail 3.7, and second slide rail 3.7 fixed mounting is on the lower terminal surface of installation roof 3.3. When the row grid 3.4 is positioned at one end of the lower fixing bottom plate 3.1, the vertical parts of the plurality of net sleeve opening hook claws 3.6 are closed to form a columnar structure (as shown in figure 4), so that the fruit net sleeve is conveniently sleeved outside the closed net sleeve opening hook claws 3.6. When the row grid 3.4 moves upwards, the upper end of the connecting rod 3.5 is outwards opened and drives the net cover opening hook claws 3.6 to simultaneously outwards open, so that the upper part of the fruit net cover can be pulled open.
As shown in fig. 17, in order to facilitate shearing and to keep the upper end of the fruit net sleeve fixed and reliable during fruit dropping, a net sleeve pressing block 3.8 is arranged at the lower end of each net sleeve opening hook 3.6, the net sleeve pressing block 3.8 is arranged on the other group of second sliding rails 3.7 in a sliding manner through a sliding block, and the second sliding rails 3.7 corresponding to each net sleeve opening hook 3.6 are parallel to and spaced from the second sliding rails 3.7 corresponding to each net sleeve pressing block 3.8. The mesh sleeve pressing block 3.8 is spaced from the mesh sleeve opening hook claw 3.6, so that the fruit mesh sleeve is positioned between the mesh sleeve pressing block 3.8 and the mesh sleeve opening hook claw 3.6 when moving upwards.
As shown in fig. 18, the net cover pressing block 3.8 comprises a net cover guide plate 3.12, and the net cover guide plate 3.12 is opposite to the vertical part of the net cover opening hook 3.6 and keeps a space in the non-working state. The net sleeve guide plate 3.12 is connected with the pressing block main body 3.13, and the upper end of the pressing block main body 3.13 is arranged on the other group of second sliding rails 3.7 in a sliding mode through the sliding block. A through hole is formed in the pressing block main body 3.13 along the length direction, the horizontal shaft 3.14 freely penetrates through the pressing block main body 3.13, and the other end of the horizontal shaft 3.14 is fixed on the mounting top plate 3.3. The horizontal shaft 3.14 is sleeved with a second compression spring 3.15, and the net sleeve guide plate 3.12 and the press block main body 3.13 are ejected out through the second compression spring 3.15. When the net sleeve opening claw 3.6 moves outwards for a certain distance, the fruit net sleeve is pressed on the net sleeve guide plate 3.12, and the fruit net sleeve is opened along with the continuous outward movement, and meanwhile, the net sleeve guide plate 3.12 and the pressing block main body 3.13 are also pushed to move outwards. After the fruit net sleeve is in place, the net sleeve opening hook claw 3.6 and the net sleeve guide plate 3.12 clamp the fruit net sleeve through the elastic force of the second compression spring 3.15.
As shown in fig. 15, a bolt group 3.9 is fixed on the installation top plate 3.3, a buckle 3.10 is installed on one side of the corresponding row grid 3.4, and the buckle 3.10 is clamped with the bolt group 3.9 after the row grid 3.4 moves upwards to be in place, so that the net sleeve opening claw 3.6 keeps an opening state, and the later-stage rotation to a fruit dropping station is facilitated for fruit dropping.
As shown in fig. 15, the latch bolt group 9 includes a latch bolt seat 9.1, the lower portion of the latch bolt seat 9.1 is hinged with an unlocking rod 9.2 through a reset pin shaft, the upper end of the unlocking rod 9.2 is hinged with a latch bolt 9.3, the latch bolt 9.3 is slidably disposed on a slide rail of the latch bolt seat 9.1, and one end of the latch bolt 9.3 extends out of the latch bolt seat 9.1 and is clamped with a buckle 10. When fruit drops, the lower part of the unlocking rod 9.2 is pushed by the cylinder, the upper part of the unlocking rod 9.2 drives the lock tongue 9.3 to slide outwards along the lock tongue seat 9.1 and separate from the buckle 10, the row grids 4 are reset downwards under the action of the first compression spring 11, the row grids 4 are reset, so that the connecting rod 5 drives the net sleeve to open the hook claw 6 to reset, and the net sleeve guide plate 12 and the pressing block main body 13 are reset under the action of the second compression spring 15. The net sleeve is opened to produce the interval between the claw 6 and the guide plate 12 again, the fruit net sleeve is loosened, and the fruit sleeved with the net sleeve falls freely under the dead weight.
As shown in fig. 20, the edge part of the row lattice 3.4 exceeds the lower fixed bottom plate 3.1, and the part of the row lattice 3.4 exceeding the lower fixed bottom plate 3.1 is jacked up by a hoisting mechanism. The lifting mechanism can be an air cylinder, and a top plate can be installed at the upper end of the air cylinder. After the cylinder stretches out, the top plate moves upwards to push the row grids 3.4, and then the row grids 3.4 can be driven to move upwards to be in place.
As shown in fig. 18, the vertical shaft 3.2 is sleeved with a first compression spring 3.11 above the row grid 3.4. The spring 3.11 is a grid return assist spring.
The working principle and the process of the station disc 3 are as follows:
1) as shown in fig. 21, the fruit net sleeve is conveyed for a certain distance by the conveying device until the upper end of the fruit net sleeve reaches the position where the net sleeve opens the hook claw 3.6 to stop, the fruit net sleeve is sleeved on a columnar vertical part formed by all the net sleeve opening hook claws 3.6, and a plurality of net sleeve pressing blocks 3.8 are distributed on the outer side of the fruit net sleeve.
2) As shown in fig. 22, the row grid 3.4 is jacked up by the hoisting mechanism, the row grid 3.4 moves upwards, the upper ends of all the connecting rods 3.5 are opened outwards, and the connecting rods 3.5 drive the net cover opening hook claws 3.6 to open the fruit net cover outwards along the second slide rails 3.7; meanwhile, the net sleeve opening claw 3.6 pushes the net sleeve pressing block 3.8 to move in the same direction when opening the fruit net sleeve; after the fruit net cover reaches the preset position, the upper end of the fruit net cover is opened to form a proper opening, and under the action of the second compression spring 3.15, the second compression spring 3.15 compresses the net cover guide plate 3.12 and the fruit net cover to tightly press the vertical part of the net cover opening hook claw 3.6. At the moment, the lifting mechanism moves downwards to reset, and the bolt group 3.9 and the buckle 3.10 are locked. The net sleeve opening claw 3.6 keeps an outward extrusion opening state, and fruit dropping is conveniently carried out at a fruit dropping station in the later period.
3) As shown in fig. 23, at the drop station, fruit is fed into the fruit mesh by the feed mechanism.
4) And as shown in figure 24, at the fruit unloading station, the bolt group 3.9 and the buckle 3.10 are disconnected, the row grid 3.4 moves downwards, all the net sleeve opening hook claws 3.6 are closed to reset, the net sleeve pressing block 3.8 resets under the action of the second compression spring 3.15 and keeps an interval with the net sleeve opening hook claws 3.6, the fruit net sleeve is separated from the clamping, and the packaged fruit falls down.

Claims (8)

1. The utility model provides a high-efficient suit equipment of fruit net cover which characterized in that: comprises a feeding mechanism (1), a conveying and shearing mechanism (2) and a station disc (3);
the feeding mechanism (1) comprises a support (1.1), a fruit support (1.2) is arranged on the support (1.1), one side of the fruit support (1.2) is connected with a turnover mechanism (1.3) and is driven to turn over through the turnover mechanism (1.3); the fruit tray (1.2) is provided with a fruit fixing mechanism, the fruit fixing mechanism fixes the fruit when the fruit falls on the fruit tray (1.2), and the fruit fixing mechanism loosens the fruit when the fruit is separated from the fruit tray (1.2);
the conveying and shearing mechanism (2) comprises a mounting frame (2.1), a supporting table (2.2) is fixed on the mounting frame (2.1), a net sleeve support (2.3) is placed in the supporting table (2.2), and a fruit net sleeve (2.4) freely penetrates through an inner hole of the supporting table (2.2) and is sleeved on the net sleeve support (2.3); an up-down lifting mechanism (2.5) is arranged on one side above the supporting table (2.2), the up-down lifting mechanism (2.5) drives the clamp (2.6) to move up and down, and the clamp (2.6) clamps or releases the fruit net cover (2.4) and the net cover support (2.3); the cutting mechanism (2.7) is installed at the top end of the mounting rack (2.1), and the cutting mechanism (2.7) cuts the fruit net sleeve (2.4);
the work station disc (3) comprises a lower fixing bottom plate (3.1), the lower fixing bottom plate (3.1) is connected with an installation top plate (3.3) through a vertical shaft (3.2), a row grid (3.4) is arranged on the vertical shaft (3.2) in a sliding mode, a plurality of connecting rods (3.5) are hinged to the row grid (3.4) in the circumferential direction, a net sleeve opening hook claw (3.6) is hinged to the other end of each connecting rod (3.5), each net sleeve opening hook claw (3.6) is arranged on a second sliding rail (3.7) of the installation top plate (3.3) in a sliding mode, a net sleeve pressing block (3.8) is arranged on each group of second sliding rails (3.7) in a sliding mode, and the net sleeve pressing block (3.8) corresponds to the net sleeve opening hook claw (3.6) and keeps an interval; when the row lattice (3.4) moves upwards, all the net sleeve opening hook claws (3.6) move outwards and clamp and open the fruit net sleeve between the net sleeve opening hook claws (3.6) and the net sleeve pressing block (3.8); when the grid (3.4) moves downwards, the net sleeve opens the hook claw (3.6) and the net sleeve pressing block (3.8) resets.
2. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the fruit fixing mechanism comprises a cover plate (1.4) hinged to the upper portion of a fruit support (1.2), a first telescopic mechanism (1.5) and a second telescopic mechanism (1.7) are mounted above the cover plate (1.4), the first telescopic mechanism (1.5) drives the cover plate (1.4) to be opened when the fruit support (1.2) is horizontal, and the second telescopic mechanism (1.7) drives the cover plate (1.4) to be opened when the fruit support (1.2) is turned over for 90 degrees; a return spring pin (1.6) is arranged between the cover plate (1.4) and the fruit support (1.2); when the first telescoping mechanism (1.5) or the second telescoping mechanism (1.7) retracts, the cover plate (1.4) is reset through the reset spring pin (1.6).
3. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the bearing table (2.2) comprises a connecting plate (2.9), a left bearing block (2.10) and a right bearing block (2.11) are fixed on the connecting plate (2.9), a through groove hole (2.8) is formed at one end, opposite to the left bearing block (2.10) and the right bearing block (2.11), of the through groove hole (2.8), the lower end of the through groove hole is small, the upper end of the through groove hole is large, and the net sleeve support (2.3) is arranged in the through groove hole (2.8) and limited by the through groove hole (2.8).
4. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the up-down lifting mechanism (2.5) comprises a ball screw mechanism (2.12), and the ball screw mechanism (2.12) is driven by a first motor (2.13); the clamp (2.6) comprises a clamping mechanism (2.14), the clamping mechanism (2.14) is installed on a ball nut of the ball screw mechanism (2.12), and the clamping mechanism (2.14) drives the left clamping jaw (2.15) and the right clamping jaw (2.16) to be relatively closed or opened.
5. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the cutting mechanism (2.7) comprises a cutter (2.17) and a shearing base plate (2.18), wherein the cutter (2.17) and the shearing base plate (18) are oppositely arranged and are arranged on the first sliding rail (2.20) in a sliding manner through a limiting sliding block (2.19); a pushing device (2.21) is mounted on the first sliding rail (2.20), and the pushing device (2.21) pushes the cutter (2.17) and the shearing base plate (2.18) to be closed or opened.
6. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the installation top plate (3.3) is fixed with a bolt group (3.9), one side of the corresponding row lattice (3.4) is provided with a buckle (3.10), and the bolt group (3.9) and the buckle (3.10) move up and down on the row lattice (3.4) to be in place and then are clamped or loosened.
7. The efficient fruit net cover sleeving equipment according to claim 1, wherein the efficient fruit net cover sleeving equipment comprises: the net cover pressing block (3.8) comprises a net cover guide plate (3.12), the net cover guide plate (3.12) and a pressing block main body (3.13) are combined, the pressing block main body (3.13) is arranged on the second sliding rail (3.7) in a sliding mode, and the horizontal shaft (3.14) freely penetrates through the pressing block main body (3.13) and pushes out the net cover guide plate (3.12) and the pressing block main body (3.13) through the second compression spring (3.15).
8. The method for fruit sleeving by using the fruit net sleeve efficient sleeving equipment according to any one of claims 1 to 7, wherein the fruit sleeving method comprises the following steps: the method comprises the following steps:
step 1), the station disc (3) rotates or moves to a net cover tensioning station, the clamping mechanism (2.14) is started, and the left clamping jaw (2.15) and the right clamping jaw (2.16) clamp the net cover support (2.3) and the fruit net cover (2.4); then, the first motor (2.13) drives the ball screw mechanism (2.12) to act, and the ball screw mechanism (2.12) drives the clamping mechanism (2.14), the net cover support (2.3) and the fruit net cover (2.4) to move upwards for a certain stroke;
step 2), when the upper end of the fruit net sleeve (2.4) reaches the opening claw (3.6) of the net sleeve, the first motor (2.13) stops; the fruit net sleeve is sleeved on the columnar vertical part formed by all the open hooks (6), and a plurality of net sleeve pressing blocks (3.8) are distributed on the outer side of the fruit net sleeve;
step 3), then, the lifting mechanism jacks up the row grids (3.4), the row grids (3.4) move upwards, the upper ends of all the connecting rods (3.5) are outwards opened, and the connecting rods (3.5) drive the net cover opening hook claws (3.6) to outwards prop open the fruit net cover along the second sliding rails (3.7); the net sleeve opening claw (3.6) can open the fruit net sleeve and simultaneously push the net sleeve pressing block (3.8) to move in the same direction; after the fruit net reaches the preset position, the upper end of the fruit net is opened to form a proper opening, and under the action of a second compression spring (3.15), the second compression spring (3.15) compresses the fruit net tightly on the vertical part of the net opening claw (3.6) through a net guide plate (3.12); at the moment, the lifting mechanism moves downwards to reset, the bolt group (3.9) is locked with the buckle (3.10), and the fruit net sleeve (2.4) keeps an outward extrusion opening state;
step 4), after the upper part of the fruit net sleeve (2.4) is opened and pressed tightly, the left clamping jaw (2.15) and the right clamping jaw (2.16) are loosened, the net sleeve supporter (2.3) falls into the supporting table (2.2), and the left clamping jaw (2.15) and the right clamping jaw (2.16) move downwards along with the ball screw mechanism (2.12) to reset;
step 5), the cutter (2.17) acts to cut off the fruit net sleeve (2.4); subsequently, the station disc (3) moves or rotates to a fruit feeding station;
step 6), at the fruit feeding station, extending out a first telescopic mechanism (1.5) of the feeding mechanism (1), and opening a cover plate (1.4) to turn up the cover plate; then, the fruits are conveyed by the conveying belt and enter the fruit tray (1.2), and the first telescopic mechanism (1.5) retracts; under the action of the reset spring pin (1.6), the cover plate (1.4) resets and is pressed on the fruit downwards; then, the turnover mechanism (1.3) drives the fruit support (1.2), the cover plate (1.4) and the like to integrally rotate for 90 degrees, so that the fruit support (1.2), the cover plate (1.4) and the like are in a vertical state; finally, the second telescopic mechanism (1.7) extends out, the cover plate (1.4) is opened, and the fruits fall into a fruit net sleeve (2.4) clamped by the station disc (3) below to finish fruit feeding; meanwhile, the second telescopic mechanism (1.7) retracts, the cover plate (1.4) is closed again under the action of the reset spring pin (1.6), and the turnover mechanism (1.3) rotates reversely to enable the mechanism to return to the initial state;
and 7) when the station disc (3) rotates or moves to a fruit unloading station, the bolt group (3.9) and the buckle (3.10) are disconnected, the row grid (3.4) moves downwards to reset, all the net sleeve opening hook claws (3.6) are closed to reset, the net sleeve pressing block (3.8) resets under the action of the second compression spring (3.15) and keeps an interval with the net sleeve opening hook claws (3.6), the fruit net sleeve is separated from the clamping, and the packaged fruit falls down.
CN202111250561.3A 2021-10-26 2021-10-26 Efficient sleeving equipment and method for fruit net sleeves Active CN113879584B (en)

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