CN113877740A - Batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware - Google Patents
Batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware Download PDFInfo
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- CN113877740A CN113877740A CN202111255479.XA CN202111255479A CN113877740A CN 113877740 A CN113877740 A CN 113877740A CN 202111255479 A CN202111255479 A CN 202111255479A CN 113877740 A CN113877740 A CN 113877740A
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- Prior art keywords
- hardware
- frame
- motor
- installation shell
- push rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Abstract
The invention relates to hardware product outer surface layer treatment equipment, in particular to batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware products. The invention provides batch external surface layer treatment equipment for preventing metal oxidation corrosion of hardware, which can accelerate air drying of paint and coat rust preventive oil on the hardware. The utility model provides a hardware prevents that metal oxidation corrodes with batch extexine treatment facility, is equipped with the paint spray head on the chassis, installation shell, paint spray head, transports mechanism and anticorrosion mechanism, and chassis upper portion is equipped with the installation shell, and the installation shell is inside to be equipped with and to transport the mechanism, transports and is connected with anticorrosion mechanism between mechanism's part and the installation shell, is equipped with the paint spray head on the anticorrosion mechanism's part. According to the invention, hot air emitted by the heating module is blown into the air guide pipe through the fan set, and then flows out of the air box to be in contact with the hardware, so that the hardware after being sprayed with paint is dried by the hot air, and thus, the drying speed of the paint can be improved.
Description
Technical Field
The invention relates to hardware product outer surface layer treatment equipment, in particular to batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware products.
Background
When the hardware is manufactured, the hardware needs to be painted, so that the hardware is prevented from being oxidized, and after the painting, the hardware needs to be painted with anti-rust oil, so that the service life of the hardware is prolonged.
Patent publication No. CN209502097U discloses a hardware spraying device, which comprises a box body and a placing plate, a through groove is arranged on the side surface of the box body, a first hinge seat is fixedly connected with one side surface of the box body, the first hinge seat is hinged with a cover plate, the cover plate is connected inside the through groove in a sliding manner, two sides inside the placing plate are provided with first cavities, the lower end surface of the first chamber is fixedly connected with a first bearing, the interior of the first bearing is fixedly connected with a first rotating shaft, two sides of the upper end surface of the placing plate are provided with first through holes, the first rotating shaft is rotatably connected inside the first through holes, the tip fixedly connected with handle of first pivot, the up end of handle is equipped with the draw-in groove, the articulated seat of up end fixedly connected with second of placing the board, the articulated seat of second articulates there is the kelly, kelly slip joint in the inside of draw-in groove. This equipment can't air-dry the hardware after spraying paint, leads to hardware's air-dry speed slower, and this equipment can not paint antirust oil to hardware, leads to hardware's service life shorter.
Therefore, a batch external surface layer treatment device for preventing metal oxidation corrosion of hardware products, which can accelerate the air drying of paint and can coat rust preventive oil on the metal products, needs to be developed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides batch external surface layer treatment equipment for preventing metal oxidation corrosion of hardware, which can accelerate the air drying of paint and coat rust preventive oil on the hardware, so as to overcome the defects that the traditional equipment cannot air-dry the painted hardware and cannot coat the rust preventive oil on the hardware.
In order to achieve the above purpose, the invention is realized by the following scheme: the utility model provides a hardware prevents that metal oxidation corrodes with batch extexine treatment facility, including the chassis, the installation shell, the paint spraying head, transport mechanism and anticorrosion mechanism, chassis upper portion is equipped with the installation shell, the inside transport mechanism who is used for transporting hardware that is equipped with of installation shell, transport and be connected with the anticorrosion mechanism who is used for going on japanning hardware between mechanism's part and the installation shell, be equipped with on the anticorrosion mechanism part and be used for carrying on the paint spraying head that sprays paint to hardware.
Optionally, transport the mechanism including first backup pad piece, transport the gyro wheel, first gear motor, contact switch and first driving belt, the symmetry is equipped with first backup pad piece around upper portion in the installation shell, the even interval of rotary type is connected with the gyro wheel that transports that is used for transporting hardware between two first backup pad pieces, installation shell left side rear side is equipped with first gear motor, first gear motor output shaft front side is connected with the left gyro wheel rear side that transports, installation shell left side middle part is equipped with contact switch, it has first driving belt to transport through belt pulley connection between the front side of gyro wheel, also there is first driving belt through belt pulley connection between the rear side of transporting the gyro wheel.
Optionally, anticorrosion mechanism is including first mount, first distance sensor, first fixed block, the storage vat, the passage, water pump and first protective housing, be connected with first mount between two first backup pad piece top left sides, first mount middle part is equipped with first distance sensor, installation shell left side front side is equipped with two first fixed blocks, be connected with the storage vat that is used for saving paint between two first fixed block insides, be equipped with the passage between storage vat rear side and the installation shell, the passage front side is equipped with the water pump, the longitudinal symmetry is equipped with the first protective housing that is used for avoiding paint to splash between two first backup pad piece left sides, two first protective housing front sides all are connected with the passage, both sides all are connected with the first head of spraying paint about the passage rear portion.
Optionally, the device also comprises an air drying mechanism for air-drying the painted hardware, the air drying mechanism comprises a mounting barrel frame, an air duct, an air outlet box and a water flow sensor, the screen cloth, the second mount, fan group and the module that generates heat, upper portion left side is equipped with the installation bucket rack in the installation shell, the symmetry is equipped with the air duct around the installation bucket rack, be connected with out bellows between two first backup pad piece upper right sides, also be connected with out bellows between two first backup pad piece lower right sides, the play bellows rear side of upside is connected with the air duct right side of rear side, the play bellows front side of downside is connected with the air duct right side of front side, the inside upside of passage is equipped with water flow sensor, the inside upside of installation bucket rack is equipped with the screen cloth that is used for blockking impurity, the inside upside of installation bucket rack is equipped with the second mount, second mount middle part is equipped with fan group, the inside module that generates heat that is equipped with of installation bucket rack.
Optionally, the device also comprises an oxidation isolation mechanism for spraying antirust oil on hardware, the oxidation isolation mechanism comprises a first push rod frame, a first electric push rod, a third fixing frame, an oil storage barrel, a first motor frame, a second speed reducing motor, a flow guide pipe, an atomization nozzle, a lead screw, a guide rod, a mounting plate, a moving plate, an extrusion block, a pressure sensor, a holding plate, a second transmission belt, a slide rod and a spring, the first push rod frame is connected to the upper right side of the rear part of the mounting shell, the first electric push rod is arranged in the first push rod frame, the extrusion block for extruding antirust oil is arranged at the top of the first electric push rod, the two third fixing frames are connected to the upper right side of the rear part of the mounting shell, the oil storage barrel for storing antirust oil is arranged between the two third fixing frames, the first electric push rod is connected with the bottom of the oil storage barrel in a sliding manner, the first motor frame is arranged at the upper right side of the rear part in the mounting shell, a second reducing motor is arranged in the first motor frame, a flow guide pipe is arranged at the top of the oil storage barrel, an atomizing nozzle for spraying antirust oil is arranged at the front side of the flow guide pipe, the atomizing nozzle is connected with the upper right side of the mounting shell, a mounting plate is connected with the bottom of the right side of the mounting shell, screw rods are rotatably connected with the left front side and the right rear side of the top of the mounting plate, the top of the screw rod at the right rear side is connected with the bottom of an output shaft of the second reducing motor, guide rods are arranged at the right front side and the left rear side of the top of the mounting plate, a moving plate is slidably connected between the upper parts of the two guide rods and is in threaded connection with the upper sides of the two screw rods, a pressure sensor is arranged in the middle of the top of the moving plate, four sliding rods are slidably connected on the moving plate, a containing plate for containing hardware is connected between the tops of the four sliding rods, springs are sleeved on the four sliding rods, and two ends of the four springs are respectively connected with the containing plate and the moving plate, a second transmission belt is wound between the lower sides of the two screw rods through a transmission wheel.
Optionally, the device also comprises a material conveying mechanism for conveying hardware, the material conveying mechanism comprises a second push rod frame, a second electric push rod, a push block, a second fixed block, a second distance sensor, a second support plate block, a third speed reducing motor, a conveying belt, a first rotating shaft and a second motor frame, the right side of the installation shell is connected with the second push rod frame, the second electric push rod is arranged inside the second push rod frame, the left side of a telescopic rod of the second electric push rod is provided with the push block for returning the hardware, the right lower side of the inside of the installation shell is provided with the second fixed block, the left side of the top of the second fixed block is provided with the second distance sensor, the right lower side of the inside of the installation shell is symmetrically provided with the second support plate block in front and back, the first rotating shaft is rotatably connected between the left side and the right side of the two second support plate blocks, the conveying belt is connected between the middle parts of the two first rotating shafts in a winding manner through a conveying wheel, the right front side of the second support plate block on the front side is provided with the second motor frame, a third speed reducing motor is arranged in the second motor frame, and the rear side of an output shaft of the third speed reducing motor is connected with the front side of the first rotating shaft on the right side.
Optionally, the antirust oil cleaning device further comprises a surface layer balancing mechanism for uniformly coating antirust oil, the surface layer balancing mechanism comprises a mounting frame, a fourth speed reducing motor, a second protective shell, a third motor frame, a second rotating shaft, a straight gear, a roller brush, a third distance sensor and a third fixed block, the bottom of the mounting shell is connected with the mounting frame, the front side of the mounting frame is provided with the second protective shell, the left front side of the second protective shell is provided with the third motor frame, the fourth speed reducing motor is arranged inside the third motor frame, the rear side of an output shaft of the fourth speed reducing motor is rotatably connected with the second protective shell, the left front side of the second rotating shaft is rotatably connected with the second rotating shaft, the front side of the left second rotating shaft is connected with the rear side of the output shaft of the fourth speed reducing motor, the front sides of the two second rotating shafts are both connected with the straight gear, the two straight gears are mutually meshed, the middle parts of the two second rotating shafts are both provided with the roller brush for coating antirust oil, a third fixing block is arranged on the right side of the top of the mounting frame, and a third distance sensor is arranged on the upper left side of the third fixing block.
Optionally, the metal oxidation corrosion prevention hardware product comprises a control box, the control box is arranged on the left rear side of the installation shell and comprises a switching power supply, a power supply module and a control module, the switching power supply supplies power for batch external surface layer treatment equipment for metal oxidation corrosion prevention of the whole hardware product, the output end of the switching power supply is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; first distance sensor, second distance sensor, third distance sensor, water flow sensor, pressure sensor and contact switch all pass through electric connection with control module, and first gear motor, first electric putter, water pump, second electric putter, third gear motor, fourth gear motor, the module that generates heat and fan group all pass through relay control module with control module and are connected, and second gear motor passes through direct current motor and just reverses the module and connect.
Compared with the prior art, the invention has the advantages that: 1. according to the invention, hot air emitted by the heating module is blown into the air guide pipe through the fan set, and then flows out of the air box to be in contact with the hardware, so that the hardware after being sprayed with paint is dried by the hot air, and thus, the drying speed of the paint can be improved.
2. According to the invention, the extrusion block is driven to move upwards through the first electric push rod telescopic rod, so that the extrusion block extrudes the anti-rust oil upwards, the anti-rust oil further enters the flow guide pipe and the atomizing nozzle, and then the atomizing nozzle sprays the oil onto the painted hardware, thus the oxidation speed of the hardware can be further slowed down.
3. According to the invention, the first rotating shaft is controlled to rotate through the output shaft of the third speed reducing motor, so that the first rotating shaft drives the conveying belt to rotate, and further drives the hardware with the antirust oil to move left to a frame prepared by people, so that the hardware with the antirust oil can be returned automatically, and the workload of people is reduced.
4. According to the invention, the hardware product which is coated with the rust-proof oil is contacted with the roller brush, so that the roller brush can uniformly brush the rust-proof oil on the hardware product, and thus, the accumulation of the rust-proof oil can be prevented.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic sectional perspective view of the present invention.
Fig. 3 is a schematic perspective view of the conveying mechanism of the present invention.
Fig. 4 is a schematic cross-sectional three-dimensional structure of the conveying mechanism of the present invention.
Fig. 5 is a first perspective view of the corrosion prevention mechanism of the present invention.
Fig. 6 is a second perspective view of the corrosion prevention mechanism of the present invention.
Fig. 7 is a schematic perspective view of the airing mechanism according to the present invention.
Fig. 8 is a schematic perspective view of a portion of the airing mechanism according to the present invention.
Fig. 9 is an enlarged schematic perspective view of the invention at a.
Fig. 10 is a first perspective view of the oxidation isolation mechanism according to the present invention.
Fig. 11 is a second perspective view of the oxidation isolation mechanism according to the present invention.
Fig. 12 is an enlarged perspective view of the present invention at B.
Fig. 13 is a schematic perspective view of the material conveying mechanism of the present invention.
Fig. 14 is a schematic perspective view of the skin equalization mechanism of the present invention.
Fig. 15 is a schematic cross-sectional perspective view of the skin equalization mechanism of the present invention.
Fig. 16 is a circuit block diagram of the present invention.
Fig. 17 is a schematic circuit diagram of the present invention.
Description of reference numerals: 1_ chassis, 2_ mounting shell, 3_ control box, 4_ spray head, 5_ conveying mechanism, 51_ first supporting plate, 52_ conveying roller, 53_ first speed reducing motor, 54_ contact switch, 55_ first driving belt, 6_ corrosion prevention mechanism, 61_ first fixing frame, 62_ first distance sensor, 63_ first fixing block, 64_ material storage barrel, 65_ material guiding pipe, 66_ water pump, 67_ first protective shell, 7_ air drying mechanism, 71_ mounting barrel frame, 72_ air guiding pipe, 73_ air outlet box, 74_ water flow sensor, 75_ screen, 76_ second fixing frame, 77_ fan set, 78_ heating module, 8_ oxidation isolation mechanism, 81_ first push rod frame, 82_ first electric push rod, 83_ third fixing frame, 84_ oil storage barrel, 85_ first motor frame, 86_ second speed reducing motor, 87_ guide pipe, 88_ atomization spray head, 89_ lead screw, 810_ guide rod, 811_ mounting plate, 812_ moving plate, 813_ extrusion block, 814_ pressure sensor, 815_ containing plate, 816_ second transmission belt, 817_ slide rod, 818_ spring, 9_ material conveying mechanism, 91_ second push rod frame, 92_ second electric push rod, 93_ push block, 94_ second fixing block, 95_ second distance sensor, 96_ second support plate block, 97_ third speed reducing motor, 98_ conveying belt, 99_ first rotating shaft, 910_ second motor frame, 10_ surface equalization mechanism, 101_ mounting frame, 102_ fourth speed reducing motor, 103_ second protective housing, 104_ third motor frame, 105_ second rotating shaft, 106_ spur gear, 107_ roller brush, 108_ third distance sensor, 109_ third fixing block.
Detailed Description
The invention will be further described with reference to the accompanying drawings and the detailed description below:
the batch external surface layer treatment equipment for preventing metal oxidation corrosion of hardware products, as shown in fig. 1-6, comprises a chassis 1, an installation shell 2, a paint spraying head 4, a conveying mechanism 5 and an anti-corrosion mechanism 6, wherein the installation shell 2 is arranged on the upper portion of the chassis 1, the conveying mechanism 5 is arranged inside the installation shell 2, the conveying mechanism 5 is used for conveying the hardware products, the anti-corrosion mechanism 6 is connected between the parts of the conveying mechanism 5 and the installation shell 2, the anti-corrosion mechanism 6 is used for painting the hardware products, the paint spraying head 4 is arranged on the parts of the anti-corrosion mechanism 6, and the paint spraying head 4 is used for spraying paint to the hardware products.
The anti-corrosion mechanism 6 comprises a first fixing frame 61, a first distance sensor 62, a first fixing block 63, a storage barrel 64, a material guide pipe 65, a water pump 66 and a first protective shell 67, be connected with first mount 61 between two first support plate 51 top left sides, first mount 61 middle part is equipped with first distance sensor 62, installation shell 2 left side front side is equipped with two first fixed blocks 63, be connected with storage vat 64 between two first fixed blocks 63 are inside, storage vat 64 is used for saving paint, be equipped with passage 65 between storage vat 64 rear side and the installation shell 2, passage 65 front side is equipped with water pump 66, the longitudinal symmetry is equipped with first protective housing 67 between two first support plate 51 left sides, first protective housing 67 is used for avoiding paint to splash, two first protective housing 67 front sides all are connected with passage 65, both sides all are connected with paint spraying head 4 about passage 65 rear portion.
When people need to perform anti-oxidation and anti-corrosion treatment on the hardware, the equipment is powered on by pressing down a power main switch, the hardware is placed on the conveying roller 52, then the contact switch 54 is pressed down, the control module controls the first speed reducing motor 53 to be started, the output shaft of the first speed reducing motor 53 drives the first conveying roller 52 on the left side to rotate, and further drives the first transmission belt 55 to rotate, the other conveying rollers 52 are driven to rotate by the first transmission belt 55, so that the conveying roller 52 drives the hardware to move to the right, paint is loaded into the storage barrel, the distance between the first distance sensor 62 and the hardware reaches a preset value, the control module controls the water pump 66 to be started, so that the water pump 66 conveys the paint into the guide pipe 65 and further enters the paint spraying head 4, the paint spraying head 4 sprays the hardware, and the paint covers the hardware, and then reach anti-oxidation anticorrosion's purpose, first protective housing 67 can avoid paint to splash everywhere, finishes spraying paint, presses contact switch 54, and control module control first gear motor 53 and water pump 66 stop for water pump 66 stops spraying paint, presses the power master switch once more with this equipment outage can.
As shown in fig. 1, 2, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16 and 17, the air drying device 7 further comprises an air drying mechanism 7, the air drying mechanism 7 comprises a mounting barrel frame 71, an air duct 72, an air outlet box 73, a water flow sensor 74, a screen 75, a second fixing frame 76, a fan set 77 and a heating module 78, the mounting barrel frame 71 is arranged on the left side of the upper portion in the mounting shell 2, the air ducts 72 are symmetrically arranged in front and at the back of the mounting barrel frame 71, the air outlet box 73 is fixedly connected between the upper right sides of the two first support plate blocks 51 through bolts, the air outlet box 73 is also fixedly connected between the lower right sides of the two first support plate blocks 51 through bolts, three air guide plates are arranged in the two air outlet boxes 73, the rear side of the air outlet box 73 on the upper side is connected with the right side of the air duct 72 on the rear side, the front side of the air outlet box 73 on the lower side is connected with the right side of the air duct 72 on the front side, the upper side of the air guide pipe 65 is provided with the water flow sensor 74, the inside upside of installation bucket rack 71 is equipped with screen cloth 75, and the inside upside of installation bucket rack 71 is equipped with second mount 76, and second mount 76 middle part is equipped with fan group 77, and fan group 77 comprises a flabellum and a motor, and the motor is connected with second mount 76, flabellum and motor output shaft, and installation bucket rack 71 is inside to be equipped with the module 78 that generates heat, and the module 78 that generates heat is located fan group 77 downside.
When paint gets into inside the passage 65, water flow sensor 74 detects the flow of water and reaches the default, control module control fan group 77 and the module 78 that generates heat start, the steam that module 78 sent will generate heat of fan group 77 blows into in the air duct 72, great impurity in the air can be blockked to screen cloth 75, steam gets into out in the bellows 73 afterwards, the aviation baffle in the air-out bellows 73 leads to steam, make steam flow down, and then air-dry the hardware that has spouted the paint, the flow that detects water when water flow sensor 74 returns to the initial value, control module control fan group 77 and the module 78 that generates heat stop the operation, so, the air-dry speed of paint can be improved.
The device also comprises an oxidation isolation mechanism 8, wherein the oxidation isolation mechanism 8 comprises a first push rod frame 81, a first electric push rod 82, a third fixing frame 83, an oil storage barrel 84, a first motor frame 85, a second speed reducing motor 86, a flow guide pipe 87, an atomizing spray head 88, a screw rod 89, a guide rod 810, a mounting plate 811, a moving plate 812, an extrusion block 813, a pressure sensor 814, a containing plate 815, a second transmission belt 816, a slide rod 817 and a spring 818, the first push rod frame 81 is fixedly connected to the right upper side of the rear part of the mounting shell 2 through bolts, the first electric push rod 82 is arranged inside the first push rod frame 81, the extrusion block 813 is arranged at the top of the first electric push rod 82, the extrusion block 813 is used for extruding antirust oil, the two third fixing frames 83 are fixedly connected to the right upper side of the rear part of the mounting shell 2 through bolts, the two third fixing frames 83 are both positioned on the upper side of the first push rod frame 81, the oil storage barrel 84 is arranged between the two third fixing frames 83, the oil storage barrel 84 is used for storing antirust oil, a telescopic rod of a first electric push rod 82 is connected with the bottom of the oil storage barrel 84 in a sliding manner, an extrusion block 813 is positioned inside the oil storage barrel 84, a first motor frame 85 is arranged on the right upper side of the inner rear part of the mounting shell 2, a second speed reducing motor 86 is arranged inside the first motor frame 85, a guide pipe 87 is arranged at the top of the oil storage barrel 84, an atomizing nozzle 88 is arranged on the front side of the guide pipe 87, the atomizing nozzle 88 is used for spraying antirust oil, the atomizing nozzle 88 is connected with the right upper side of the mounting shell 2, the bottom of the right side of the mounting shell 2 is fixedly connected with a mounting plate 811 through bolts, the left front side and the right rear side of the top of the mounting plate 811 are both connected with a screw rod 89 through bearings, the top of the screw rod 89 on the right rear side is connected with the bottom of an output shaft of the second speed reducing motor 86 through a coupler, guide rods 810 are arranged on the right front side and the left rear side of the top of the mounting plate 811, and a movable plate 812 is connected between the upper parts of the two guide rods 810, the movable plate 812 is in threaded connection with the upper sides of the two screw rods 89, the pressure sensor 814 is arranged in the middle of the top of the movable plate 812, the movable plate 812 is in sliding connection with four sliding rods 817, a containing plate 815 is connected between the tops of the four sliding rods 817, the containing plate 815 is used for containing hardware, springs 818 are sleeved on the four sliding rods 817, two ends of each spring 818 are respectively connected with the containing plate 815 and the movable plate 812, and a second transmission belt 816 is wound between the lower sides of the two screw rods 89 through transmission wheels.
People pack the anti-rust oil into the oil storage barrel 84, when the painted hardware moves to the right to the containing plate 815, due to gravity, the containing plate 815 moves downwards to drive the sliding rod 817 to move downwards, at the moment, the spring 818 is compressed, the pressure sensor 814 is provided with three preset values, the first preset value is smaller than the second preset value, the third preset value is smaller than the first preset value, the pressure sensor 814 detects that the pressure reaches the first preset value, the control module controls the first electric push rod 82 to start, the telescopic rod of the first electric push rod 82 extends to drive the extrusion block 813 to move upwards, so that the extrusion block 813 extrudes the anti-rust oil upwards, the anti-rust oil further enters the guide pipe 87 and the atomizing spray head 88, the atomizing spray head 88 atomizes the anti-rust oil, and then the atomized anti-rust oil is sprayed onto the painted hardware, and thus, the oxidation speed of the hardware can be further reduced, when the pressure sensor 814 detects that the pressure reaches a second preset value, the control module controls the telescopic rod of the first electric push rod 82 to contract for one second for resetting, and simultaneously controls the second speed reducing motor 86 to start for five seconds, the telescopic rod of the first electric push rod 82 drives the extrusion block 813 to move downwards for resetting, the output shaft of the second speed reducing motor 86 drives the screw rod 89 on the right rear side to rotate, and further drives the second transmission belt 816 and the screw rod 89 on the left front side to rotate, so that the moving plate 812 moves downwards to drive the sliding rod 817, the containing plate 815, the pressure sensor 814 and hardware to move downwards, then people take away the hardware, at the moment, the spring 818 resets to drive the containing plate 815 and the sliding rod 817 to move upwards for resetting, the pressure sensor 814 detects that the pressure reaches a third preset value, the control module controls the output shaft of the second speed reducing motor 86 to rotate reversely for starting for five seconds for resetting after two seconds, the output shaft of the second speed reducing motor 86 drives the screw rod 89 on the right rear side to rotate, The second transmission belt 816 and the screw 89 at the front left side reversely rotate, so as to drive the moving plate 812, the slide bar 817, the containing plate 815 and the pressure sensor 814 to move upwards and reset.
The material conveying mechanism 9 is further included, the material conveying mechanism 9 includes a second push rod frame 91, a second electric push rod 92, a push block 93, a second fixed block 94, a second distance sensor 95, a second support plate block 96, a third speed reducing motor 97, a conveying belt 98, a first rotating shaft 99 and a second motor frame 910, the second push rod frame 91 is fixedly connected to the right side of the installation shell 2 through bolts, the second electric push rod 92 is arranged inside the second push rod frame 91, the push block 93 is arranged on the left side of a telescopic rod of the second electric push rod 92, the push block 93 is used for returning the hardware products, the second fixed block 94 is arranged on the right lower side inside the installation shell 2, the second distance sensor 95 is arranged on the left side of the top of the second fixed block 94, the second support plate blocks 96 are symmetrically arranged on the front and back of the right lower side inside the installation shell 2, the first rotating shaft 99 is connected between the left side and the right side of the two second support plate blocks 96 through bearings, the conveying belt 98 is connected between the middle parts of the two first rotating shafts 99 through conveying wheels, a second motor frame 910 is arranged on the right front side of the second support plate 96 on the front side, a third speed reduction motor 97 is arranged inside the second motor frame 910, and the rear side of an output shaft of the third speed reduction motor 97 is connected with the front side of the first rotating shaft 99 on the right side through a coupling.
When the moving plate 812 moves downwards, the distance between the second distance sensor 95 and the moving plate 812 reaches a preset value, the control module controls the telescopic rod of the second electric push rod 92 to extend for one second and then contract for one second to reset, meanwhile, the control module controls the third speed reducing motor 97 to start, the telescopic rod of the second electric push rod 92 drives the push block 93 to move leftwards, so that the push block 93 drives the hardware with the antirust oil to move leftwards to the conveying belt 98, the output shaft of the third speed reducing motor 97 drives the first rotating shaft 99 on the right side to rotate, further drives the conveying belt 98 and the first rotating shaft 99 on the left side to rotate, so that the conveying belt 98 drives the hardware with the antirust oil to move leftwards to a frame prepared by people, the hardware with the antirust oil can be automatically returned, after the moving plate 812 resets, the distance between the second distance sensor 95 and the moving plate 812 returns to the preset value, the control module controls the third reduction motor 97 to stop operating.
The device also comprises a surface layer balancing mechanism 10, the surface layer balancing mechanism 10 comprises a mounting frame 101, a fourth speed reducing motor 102, a second protective shell 103, a third motor frame 104, a second rotating shaft 105, a straight gear 106, a roller brush 107, a third distance sensor 108 and a third fixed block 109, the bottom of the mounting shell 2 is fixedly connected with the mounting frame 101 through bolts, the second protective shell 103 is arranged on the front side of the mounting frame 101, the third motor frame 104 is arranged on the left front side of the second protective shell 103, the fourth speed reducing motor 102 is arranged in the third motor frame 104, the rear side of an output shaft of the fourth speed reducing motor 102 is rotatably connected with the second protective shell 103, the second rotating shaft 105 is symmetrically connected with the left and right in the mounting frame 101 through a bearing, the front side of the left second rotating shaft 105 is connected with the rear side of the output shaft of the fourth speed reducing motor 102 through a coupler, the front sides of the two second rotating shafts 105 are both connected with the straight gear 106, and the two straight gears 106 are mutually meshed, two spur gears 106 all are located inside second protection casing 103, and two second pivot 105 middle parts all are equipped with cylinder brush 107, and cylinder brush 107 is used for paining antirust oil, and mounting bracket 101 top right side is equipped with third fixed block 109, and the upper left side of third fixed block 109 is equipped with third distance sensor 108.
Conveying belt 98 and driving the hardware that has gone up the antirust oil and moving left to in mounting bracket 101, make the hardware and the cylinder brush 107 contact of having gone up the antirust oil, third distance sensor 108 detects and the distance between the hardware of having gone up the antirust oil reaches the default, control module control fourth gear motor 102 starts, fourth gear motor 102 output shaft drives left second pivot 105 and rotates, and then drive straight-teeth gear 106 and rotate, and straight-teeth gear 106 drives the second pivot 105 on right side and rotates, and then drive cylinder brush 107 and rotate, make cylinder brush 107 brush the antirust oil on the hardware even, so, alright prevent that the antirust oil from piling up, the hardware that finishes processing afterwards down drops to the collection frame that people put, when this equipment cuts off the power supply, fourth gear motor 102 also stops the function.
The metal oxidation corrosion prevention hardware product processing device is characterized by further comprising a control box 3, the control box 3 is arranged on the left rear side of the installation shell 2, the control box 3 comprises a switching power supply, a power supply module and a control module, the switching power supply supplies power for batch external surface layer processing equipment for metal oxidation corrosion prevention of the whole hardware product, the output end of the switching power supply is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the first distance sensor 62, the second distance sensor 95, the third distance sensor 108, the water flow sensor 74, the pressure sensor 814 and the contact switch 54 are electrically connected with the control module, the first speed reducing motor 53, the first electric push rod 82, the water pump 66, the second electric push rod 92, the third speed reducing motor 97, the fourth speed reducing motor 102, the heating module 78 and the fan set 77 are all connected with the control module through a relay control module, and the second speed reducing motor 86 is connected with the forward and reverse rotation module through a direct current motor.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (8)
1. A batch outer surface layer treatment device for preventing metal oxidation corrosion of hardware comprises a chassis (1) and an installation shell (2), wherein the installation shell (2) is arranged on the upper portion of the chassis (1), and the batch outer surface layer treatment device is characterized by further comprising a paint spraying head (4), a conveying mechanism (5) and an anti-corrosion mechanism (6), the conveying mechanism (5) used for conveying the hardware is arranged inside the installation shell (2), the anti-corrosion mechanism (6) used for painting the hardware is connected between a part of the conveying mechanism (5) and the installation shell (2), the anti-corrosion mechanism (6) comprises first fixing blocks (63), storage barrels (64), material guide pipes (65) and a water pump (66), two first fixing blocks (63) are arranged on the left front side of the installation shell (2), and the storage barrels (64) used for storing paint are connected between the insides of the two first fixing blocks (63), be equipped with between storage vat (64) rear side and installation shell (2) passage (65), passage (65) front side is equipped with water pump (66), and both sides all are equipped with paint spraying head (4) that are used for spraying paint hardware about passage (65) rear portion.
2. The batch outer surface treatment equipment for preventing metal oxidation corrosion of hardware according to claim 1, wherein the conveying mechanism (5) comprises first supporting plate blocks (51), conveying rollers (52), first speed reducing motors (53), contact switches (54) and first transmission belts (55), the first supporting plate blocks (51) are symmetrically arranged in front and at back of the upper portion in the installation shell (2), the conveying rollers (52) for conveying the hardware are rotatably and uniformly connected between the two first supporting plate blocks (51) at intervals, the first speed reducing motor (53) is arranged on the left rear side of the installation shell (2), the front side of an output shaft of the first speed reducing motor (53) is connected with the rear side of the conveying roller (52) on the left side, the contact switch (54) is arranged in the middle of the left side of the installation shell (2), and the first transmission belts (55) are connected between the front sides of the conveying rollers (52) through belt pulleys, a first transmission belt (55) is also connected between the rear sides of the conveying rollers (52) through a belt pulley.
3. The batch outer surface treatment equipment for preventing the metal oxidation corrosion of the hardware as claimed in claim 2, wherein the anti-corrosion mechanism (6) further comprises a first fixing frame (61), a first distance sensor (62) and a first protection shell (67), the first fixing frame (61) is connected between the left sides of the tops of the two first support plate blocks (51), the first distance sensor (62) is arranged in the middle of the first fixing frame (61), the first protection shells (67) for preventing paint from splashing are symmetrically arranged between the left sides of the two first support plate blocks (51), and the front sides of the two first protection shells (67) are connected with the material guide pipe (65).
4. The batch external surface treatment equipment for preventing metal oxidation corrosion of hardware products, according to claim 3, further comprising an air drying mechanism (7) for air drying the hardware products after painting, wherein the air drying mechanism (7) comprises an installation barrel frame (71), an air duct (72), an air outlet box (73), a water flow sensor (74), a screen (75), a second fixing frame (76), a fan set (77) and a heating module (78), the installation barrel frame (71) is arranged on the left side of the upper portion in the installation shell (2), the air ducts (72) are symmetrically arranged in the front and back of the installation barrel frame (71), the air outlet box (73) is connected between the upper right sides of the two first support plate blocks (51), the air outlet box (73) is also connected between the lower right sides of the two first support plate blocks (51), and the rear side of the air outlet box (73) on the upper side is connected with the right side of the air duct (72) on the rear side, the front side of the air outlet box (73) on the lower side is connected with the right side of the air guide pipe (72) on the front side, a water flow sensor (74) is arranged on the upper side inside the material guide pipe (65), a screen (75) used for blocking impurities is arranged on the upper side inside the mounting barrel frame (71), a second fixing frame (76) is arranged on the upper side inside the mounting barrel frame (71), a fan set (77) is arranged in the middle of the second fixing frame (76), and a heating module (78) is arranged inside the mounting barrel frame (71).
5. The batch external surface treatment equipment for preventing metal oxidation corrosion of hardware according to claim 4, further comprising an oxidation isolation mechanism (8) for spraying antirust oil on hardware, wherein the oxidation isolation mechanism (8) comprises a first push rod frame (81), a first electric push rod (82), a third fixing frame (83), an oil storage barrel (84), a first motor frame (85), a second speed reducing motor (86), a flow guide pipe (87), an atomizing nozzle (88), a screw rod (89), a guide rod (810), a mounting plate (811), a moving plate (812), an extrusion block (813), a pressure sensor (814), a containing plate (815), a second transmission belt (816), a slide rod (817) and a spring (818), the first push rod frame (81) is connected to the right upper side of the rear portion of the mounting shell (2), and a first electric push rod (82) is arranged inside the first push rod frame (81), the top of the first electric push rod (82) is provided with an extrusion block (813) for extruding antirust oil, the right upper side of the rear part of the installation shell (2) is connected with two third fixing frames (83), an oil storage barrel (84) for storing antirust oil is arranged between the two third fixing frames (83), a telescopic rod of the first electric push rod (82) is connected with the bottom of the oil storage barrel (84) in a sliding manner, the right upper side of the rear part in the installation shell (2) is provided with a first motor frame (85), a second speed reducing motor (86) is arranged inside the first motor frame (85), the top of the oil storage barrel (84) is provided with a flow guide pipe (87), the front side of the flow guide pipe (87) is provided with an atomizing nozzle (88) for spraying the antirust oil, the atomizing nozzle (88) is connected with the right upper side of the installation shell (2), the right bottom of the installation shell (2) is connected with an installation plate (811), the left front side and the right rear side of the installation plate (811) are connected with a screw rod (89) in an equal rotating manner, lead screw (89) top and the second gear motor (86) output shaft bottom of right rear side are connected, mounting panel (811) top right front side all is equipped with guide bar (810) with left rear side, sliding connection has movable plate (812) between two guide bar (810) upper portions, movable plate (812) and two lead screw (89) upside threaded connection, be equipped with pressure sensor (814) in the middle of movable plate (812) top, sliding connection has four slide bar (817) on movable plate (812), be connected with between four slide bar (817) tops and be used for holding board (815) that hold hardware, all overlap on four slide bar (817) and have spring (818), the both ends of four spring (818) are connected with holding board (815) and movable plate (812) respectively, it has second driving belt (816) to have walked around through the drive wheel between two lead screw (89) downside.
6. The batch external surface layer treatment equipment for preventing metal oxidation corrosion of hardware products, according to claim 5, is characterized by further comprising a material conveying mechanism (9) for conveying hardware products, wherein the material conveying mechanism (9) comprises a second push rod frame (91), a second electric push rod (92), a push block (93), a second fixed block (94), a second distance sensor (95), a second supporting plate block (96), a third speed reducing motor (97), a conveying belt (98), a first rotating shaft (99) and a second motor frame (910), the second push rod frame (91) is connected to the right side of the installation shell (2), the second electric push rod (92) is arranged in the second push rod frame (91), the push block (93) for returning the hardware products is arranged on the left side of a telescopic rod of the second electric push rod (92), the second fixed block (94) is arranged on the lower right side of the inner part of the installation shell (2), second fixed block (94) top left side is equipped with second distance sensor (95), installation shell (2) inside right side downside front and back symmetry is equipped with second supporting plate piece (96), equal rotary type is connected with first pivot (99) between two second supporting plate piece (96) the left and right sides, it has conveying belt (98) to wind through the delivery wheel between two first pivot (99) middle parts, second supporting plate piece (96) right side front side of front side is equipped with second motor frame (910), inside third gear motor (97) that is equipped with of second motor frame (910), third gear motor (97) output shaft rear side is connected with first pivot (99) front side on right side.
7. The batch outer surface treatment equipment for preventing metal oxidation corrosion of hardware products according to claim 6, further comprising a surface equalization mechanism (10) for uniformly coating antirust oil, wherein the surface equalization mechanism (10) comprises a mounting frame (101), a fourth speed reduction motor (102), a second protective shell (103), a third motor frame (104), a second rotating shaft (105), a straight gear (106), a roller brush (107), a third distance sensor (108) and a third fixed block (109), the bottom of the mounting shell (2) is connected with the mounting frame (101), the front side of the mounting frame (101) is provided with the second protective shell (103), the left front side of the second protective shell (103) is provided with the third motor frame (104), the inside of the third motor frame (104) is provided with the fourth speed reduction motor (102), and the rear side of an output shaft of the fourth speed reduction motor (102) is rotatably connected with the second protective shell (103), the inside bilateral symmetry rotary type of mounting bracket (101) is connected with second pivot (105), left second pivot (105) front side is connected with fourth gear motor (102) output shaft rear side, two second pivot (105) front sides all are connected with straight-teeth gear (106), two straight-teeth gear (106) intermeshing, two second pivot (105) middle parts all are equipped with cylinder brush (107) that are used for paining antirust oil, mounting bracket (101) top right side is equipped with third fixed block (109), third fixed block (109) upper left side is equipped with third distance sensor (108).
8. The batch outer surface layer processing equipment for preventing metal oxidation corrosion of hardware as claimed in claim 7, further comprising a control box (3), wherein the control box (3) is arranged on the left rear side of the installation shell (2), the control box (3) comprises a switching power supply, a power supply module and a control module, the switching power supply supplies power to the whole batch outer surface layer processing equipment for preventing metal oxidation corrosion of hardware, the output end of the switching power supply is electrically connected with the power supply module, the power supply module is connected with a main power switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; first distance sensor (62), second distance sensor (95), third distance sensor (108), water flow sensor (74), pressure sensor (814) and contact switch (54) all pass through electric connection with control module, first gear motor (53), first electric putter (82), water pump (66), second electric putter (92), third gear motor (97), fourth gear motor (102), generate heat module (78) and fan group (77) all pass through relay control module with control module and be connected, second gear motor (86) are passed through the direct current motor and are just reversing the module and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111255479.XA CN113877740A (en) | 2021-10-27 | 2021-10-27 | Batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111255479.XA CN113877740A (en) | 2021-10-27 | 2021-10-27 | Batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware |
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| CN113877740A true CN113877740A (en) | 2022-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111255479.XA Withdrawn CN113877740A (en) | 2021-10-27 | 2021-10-27 | Batch outer surface layer treatment equipment for preventing metal oxidation corrosion of hardware |
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| CN (1) | CN113877740A (en) |
Cited By (1)
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| CN115041341A (en) * | 2022-06-14 | 2022-09-13 | 深圳市星火原光电科技有限公司 | Device is paintd on oleophobic layer of drive-by-wire ware display panel |
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| CN207680855U (en) * | 2017-11-27 | 2018-08-03 | 苏州达克罗金属制品有限公司 | Dacroment coating machine |
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Application publication date: 20220104 |