CN113865671B - Detection device and detection method for EPS foam bin - Google Patents

Detection device and detection method for EPS foam bin Download PDF

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Publication number
CN113865671B
CN113865671B CN202111061912.6A CN202111061912A CN113865671B CN 113865671 B CN113865671 B CN 113865671B CN 202111061912 A CN202111061912 A CN 202111061912A CN 113865671 B CN113865671 B CN 113865671B
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China
Prior art keywords
eps foam
support column
detection device
float
foam
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CN202111061912.6A
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CN113865671A (en
Inventor
汤晓蓉
汤从斌
汤爱民
邓荣伟
谌配元
郑小江
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Zhongshan Delong Technology Packing Co ltd
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Zhongshan Delong Technology Packing Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/30Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Geophysics And Detection Of Objects (AREA)

Abstract

The invention relates to the technical field of foam bins, and discloses a detection device and a detection method of an EPS foam bin. According to the invention, the floats are arranged on the outer sides of the support columns and can float on the top of the foam material in the storage bin through the floats, and the EPS foam in the storage bin is used for applying supporting force to the floats, so that the floats can synchronously descend along with the descending of the EPS foam, the residual quantity of the EPS foam in the storage bin is conveniently monitored, and potential safety hazards existing in the process of detecting the foam material by infrared light can be avoided.

Description

Detection device and detection method for EPS foam bin
Technical Field
The invention relates to the technical field of foam bins, in particular to a detection device and a detection method of an EPS foam bin.
Background
EPS shaping foam also name polystyrene foam is a light-duty polymer, and EPS foam has the quality light, heat preservation thermal-insulated performance is good, toughness characteristics such as high, is used for filling as the filler in industrial production manufacturing to the material often, and EPS foam need transport between the feed bin of production feed bin and shaping workshop in the production manufacturing process, when operating personnel monitors the shaping workshop, can't be convenient carry out real-time monitoring to the inside EPS foam surplus of production feed bin, consequently, in order to be convenient for detect the inside foam surplus of feed bin, we propose a detection device of EPS foam feed bin.
The defect that current foam feed bin's detection device exists is:
1. when the existing detection device of the foam bin monitors the inside of the EPS foam bin, infrared rays are required to monitor the foam inside the bin, the EPS foam is a foaming composite material which has inflammability, and when the foam material is continuously irradiated by infrared rays, the foam inside the bin is extremely easy to fire due to the energy radiation of laser, so that the safety of the detection device is reduced;
2. the detection device of current foam feed bin detects the time of the surplus of foam material in the feed bin inside, because EPS foam has good thermal insulation performance, therefore the device self is unable timely from the inside discharge of feed bin of exhaust heat when the operation, and then can lead to foam material to be heated, and then gives off sharp smell to foam material melts the adhesion at the surface of device easily after being heated.
Disclosure of Invention
The invention aims to provide a detection device and a detection method for an EPS foam bin, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a detection device of EPS foam feed bin, includes cooling module, support column, floating disc subassembly and motor case, little electric current controller is installed to the bottom of support column, the internally mounted of support column has cooling module, install the protection pipe in the cooling module, the inside bottom of protection pipe is installed and is electrically conductive the seat, three sets of refrigeration pieces are installed at the top of electrically conductive seat, the chassis is installed to the bottom of support column, the floating disc subassembly is installed in the outside of support column, install the float in the floating disc subassembly, the gasbag is installed to the inside both sides of float, the rubber stopper that extends to the float top is installed to top one side of the top of gasbag, the pedestal is installed to the inside both sides of float, the motor case is installed at the top of support column, the internally mounted of motor case has bi-directional motor, bi-directional motor's output extends motor case and installs the roll-up roller, the roof is installed at the top of motor case.
Preferably, the top of roof is installed the sponge board, and the bottom both sides of roof are installed the limiting plate.
Preferably, the bottom of the protection pipe is provided with a mounting box, and one side of the inside of the mounting box is provided with a current transmitter.
Preferably, copper sheets are installed in the support columns at equal intervals, and contacts are installed on one sides of the copper sheets.
Preferably, the bottom of the chassis is provided with a mounting plate, and the bottom of the mounting plate is provided with a silica gel pad.
Preferably, the bottom of the shaft bracket is provided with a guide wheel, and the top of the shaft bracket is provided with a cable tube.
Preferably, the nylon belt is installed around the outer side of the winding roller, and a limiting ring is installed at one end of the nylon belt.
The invention also discloses a detection method of the EPS foam bin, which comprises the detection device of the EPS foam bin.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the floats are arranged on the outer sides of the support columns and can float on the top of the foam material in the storage bin through the floats, and the EPS foam in the storage bin is used for applying supporting force to the floats, so that the floats can synchronously descend along with the descending of the EPS foam, the residual quantity of the EPS foam in the storage bin is conveniently monitored, and potential safety hazards existing in the process of detecting the foam material by infrared light can be avoided.
2. According to the invention, the refrigerating sheet is arranged at the top of the conductive seat, and the refrigerating sheet made of the semiconductor material can be used for refrigerating and cooling after being electrified, so that the temperature of the device is reduced, the heat emitted into the EPS foam by the device can be reduced, the EPS foam is prevented from being melted and adhered to the outer side of the device after being heated, and the practicability of the device is improved.
Drawings
Fig. 1 is a schematic three-dimensional structure diagram of a detection device of an EPS foam bin disclosed by the invention;
FIG. 2 is a schematic view of the exploded perspective view of FIG. 1;
FIG. 3 is a schematic view of the front projection exterior structure of FIG. 1;
FIG. 4 is a schematic view of the front cross-sectional structure of FIG. 3;
FIG. 5 is a schematic view of a partial structure of the cooling assembly of FIG. 1;
fig. 6 is a partial structural schematic view of the float assembly of fig. 1.
In the figure: 1. a top plate; 101. a sponge plate; 102. a limiting plate; 2. a cooling assembly; 201. a protective tube; 202. a cooling sheet; 203. a mounting box; 204. a conductive base; 205. a current transducer; 3. a support column; 301. copper sheets; 302. a contact; 303. a micro-current controller; 4. a chassis; 401. a mounting plate; 402. a silica gel pad; 5. a float plate assembly; 501. a float; 502. a rubber plug; 503. an air bag; 504. a guide wheel; 505. a cable tube; 506. a shaft bracket; 6. a motor case; 601. a bi-directional motor; 602. a winding roller; 603. a nylon belt; 604. and a limiting ring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-6, an embodiment of the present invention is provided: the utility model provides a detection device of EPS foam feed bin, can include cooling module 2, support column 3, floating disc subassembly 5 and motor case 6, micro-current controller 303 is installed to the bottom of support column 3, support column 3 can provide the position of installation for the subassembly around, micro-current controller 303 can adopt SD6835 type, micro-current controller 303 can be through wire and guide pulley 504 and contact 302 electric connection respectively, thereby can utilize support column 3, guide pulley 504 formation return circuit is transmitted, drive guide pulley 504 and vertically lift in the outside of support column 3 through float 501, thereby change the resistance size in the return circuit, and then adjust the micro-current size of transmission, so that monitor the surplus of the inside EPS foam of feed bin, cooling module 2 is installed to the internally mounted of support column 3, cooling module 2 can cool down the device, thereby can prevent after the foam material is heated melting and gluing in the outside of device, the cooling component 2 is internally provided with a protective tube 201, the protective tube 201 can provide a mounting position for the components inside and can transfer heat inside the device so as to facilitate heat exchange between the support column 3 and the refrigerating plate 202, the bottom inside the protective tube 201 is provided with a conductive seat 204, the conductive seat 204 can be electrically connected with a current transmitter 205 so as to provide electricity for the refrigerating plate 202, the top of the conductive seat 204 is provided with three groups of refrigerating plates 202, the refrigerating plates 202 are made of semiconductor materials, the refrigerating plates 202 can be cooled by electrifying the refrigerating plates 202, thus the inside of the device can be refrigerated, the bottom of the support column 3 is provided with a chassis 4, the chassis 4 can increase the supporting area of the bottom of the device, thus the mounting stability of the device can be improved, the outer side of the support column 3 is provided with a floating disc component 5, the floating disc assembly 5 can monitor the EPS foam material surplus in the feed bin, thereby reduce staff's amount of labour, prevent the condition that the disconnected material appears in EPS foam material in the production process, install float 501 in the floating disc assembly 5, float 501 can make the top of float at foam material through the EPS foam material of bottom, thereby can descend along with foam material's decline synchronous to carry out the vertical direction, the gasbag 503 is installed to the inside both sides of float 501, the gasbag 503 can alleviate the overall weight of float 501, thereby can make float 501 float at foam material's top, the rubber stopper 502 that extends to float 501 top is installed to top one side of gasbag 503, rubber stopper 502 can block up the inflation inlet of gasbag 503, thereby can prevent gasbag 503, the pedestal 506 is installed to the inside both sides of float 501, pedestal 506 can provide the position of installation for guide pulley 504, motor case 6 is installed at the top of support column 3, motor case 6 can provide the position of installation for the subassembly around, the internally mounted of motor case 6 has bi-directional motor 601, bi-directional motor 601 can adopt YE3-300 motor 601 to alleviate the integral weight of float 501, thereby can make float 501 float at foam material's top, can drive the top of the top plate 602, thereby can carry out the top plate 602 and can be rotated, the top plate 602 is provided with the top plate 602 and can be rotated, the top plate 602 is rotated, and can be rotated, the top plate 602 is fixed, and can be rotated, top plate 602 is fixed, top plate 602 is rotated, top plate device is can be rotated, top plate 602, top plate 602 is can is fixed, and top plate device is can is rotated.
Further, the sponge board 101 is installed at the top of roof 1, and the sponge board 101 can carry out elastic support to the top of roof 1 to can prevent that roof 1 from causing the damage to the inside of feed bin too closely when the installation, and limiting plate 102 is installed to the bottom both sides of roof 1, and limiting plate 102 can carry out spacingly to the one end of roll-up roller 602, thereby has increased the stability of roll-up roller 602 when rotating.
Further, the mounting box 203 is installed at the bottom of the protection tube 201, the mounting box 203 can provide the mounting position for surrounding components, and the current transmitter 205 is installed on one side of the inside of the mounting box 203, the current transmitter 205 can adopt the DNE442 type, and the current transmitter 205 can be externally connected with a power supply, so that electricity can be provided for the conductive seat 204.
Further, copper sheets 301 are installed in the support column 3 at equal intervals, the copper sheets 301 can enhance the conduction efficiency of the support column 3 to current, so that the support column 3 can transmit micro-current, contacts 302 are installed on one side of the copper sheets 301, the contacts 302 can be in contact with one side of the guide wheel 504, the support column 3 and the micro-current controller 303 form a loop, and residual amount of EPS foam materials in the storage bin is monitored by micro-current.
Further, the mounting plate 401 is installed to the bottom of chassis 4, and the support area of device bottom can be increased to the mounting plate 401 to can promote the stability of device, and the silica gel pad 402 is installed to the bottom of mounting plate 401, and silica gel pad 402 can carry out insulating separation between mounting plate 401 and the feed bin, thereby can prevent that the electric current from passing through feed bin discharge device, has guaranteed the accuracy that the device detected foam material.
Further, the guide wheel 504 is installed at the bottom of the shaft bracket 506, and the guide wheel 504 can rotate along with the vertical movement of the floater 501, so that the micro-current can be regulated by using a loop formed by the contact of the guide wheel 504 and the contact 302, and the cable tube 505 is installed at the top of the shaft bracket 506, and the cable tube 505 can enable the shaft bracket 506 to be electrically connected with the micro-current controller 303, so that the micro-current controller 303 can release micro-current to the guide wheel 504.
Further, the nylon belt 603 is installed around the outside of the winding roller 602, the nylon belt 603 can drag the top of the floater 501, so that the floater 501 can be pulled up to reset when the floater 501 falls to the bottommost end, and the limiting ring 604 is installed at one end of the nylon belt 603, and the limiting ring 604 can enable the floater 501 to be fixedly connected with the nylon belt 603, so that the nylon belt 603 can conveniently drag the floater 501.
Working principle: the bidirectional motor 601 is electrified to rotate to drive the winding roller 602 to rotate, the winding roller 602 is utilized to drive the nylon belt 603 to roll, the nylon belt 603 pulls the floater 501 to vertically ascend, the floater 501 ascends to the highest position, EPS foam materials are poured into the storage bin, foam materials are utilized to support the bottom of the floater 501, the bidirectional motor 601 reversely rotates, the nylon belt 603 outside the winding roller 602 is fully released, the floater 501 loses the pulling force exerted by the nylon belt 603, when foam materials inside the storage bin gradually descend along with the foam materials at the bottom, the floater 501 can synchronously descend along with the foam materials, the micro current is released to the shaft bracket 506 through the micro current controller 303, the guide wheels 504 are respectively contacted with the contacts 302 outside the support column 3 to form a passage, the micro current returns to the micro current controller 303 through the support column 3, the contact of the contact 302 at different positions of the support column 3 is utilized, the resistance of the micro current is changed, the residual quantity of the foam materials inside the storage bin is judged through the micro current, and the practicability of the device is increased.
It can be appreciated that the formula of the resistance value of the resistor and the length of the material is:
R=ρ.L/S,
where ρ is a proportionality constant, ρ is related to the material of the conductor, and is a physical quantity reflecting the conductive properties of the material, called the resistivity of the material. R is the resistance of the resistor, L is the length, and S is the cross-sectional area.
As can be seen from the formula, the resistance of the resistor is proportional to the length of the conductor and inversely proportional to the cross-sectional area, i.e. the greater the length L, the greater the resistance R of the resistor. When foam material in the storage bin gradually descends along with foam discharge at the bottom, the floats 501 can synchronously descend along with the foam material in the direction of the supporting columns 3, namely, the floats 501 move towards the direction of the chassis 4, the guide wheels 504 connected with the floats 501 synchronously descend, contacts 302 are arranged in the directions of different lengths of the outer sides of the supporting columns 3, the guide wheels 504 are respectively contacted with the contacts 302 of the outer sides of the supporting columns 3 to form a passage, and the length L of the passage is larger as the guide wheels 504 are far away from the top plate 1, so that the resistance R of the resistor is larger, and the current is smaller.
The relationship between current and resistance is formulated as:
I=U/R,
in the formula, I is current, U is voltage, R is resistance, and the formula shows that the resistance R is inversely proportional to the current I, and the larger the resistance R is, the smaller the current I is.
The invention also discloses a detection method of the EPS foam bin, and the detection method is applied to the detection device of the EPS foam bin.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. Detection device of EPS foam feed bin, including cooling module (2), support column (3), floating disc subassembly (5) and motor case (6), its characterized in that: the micro-current controller (303) is installed at the bottom of support column (3), internally mounted of support column (3) has cooling module (2), install protection tube (201) in cooling module (2), electrically conductive seat (204) are installed to the inside bottom of protection tube (201), three sets of refrigeration piece (202) are installed at the top of electrically conductive seat (204), chassis (4) are installed to the bottom of support column (3), floating disc subassembly (5) are installed in the outside of support column (3), install float (501) in floating disc subassembly (5), rubber stopper (502) that extend to float (501) top are installed to inside both sides of float (501), pedestal (506) are installed to inside both sides of float (501), motor case (6) are installed at the top of support column (3), two-way motor (601) extend out motor case (6), motor case (602) are installed at the top of top plate (1);
the bottom of the protective tube (201) is provided with a mounting box (203), and one side of the inside of the mounting box (203) is provided with a current transducer (205);
copper sheets (301) are equidistantly arranged in the support columns (3), and contacts (302) are arranged on one side of each copper sheet (301);
the bottom of the shaft bracket (506) is provided with a guide wheel (504), and the top of the shaft bracket (506) is provided with a cable pipe (505).
2. The detection device for an EPS foam bin according to claim 1, characterized in that: the top of roof (1) is installed sponge board (101), and limiting plates (102) are installed to the bottom both sides of roof (1).
3. The detection device for an EPS foam bin according to claim 1, characterized in that: the bottom of the chassis (4) is provided with a mounting plate (401), and the bottom of the mounting plate (401) is provided with a silica gel pad (402).
4. The detection device for an EPS foam bin according to claim 1, characterized in that: the outside of roll-up roller (602) encircles and installs nylon belt (603), and limit ring (604) are installed to one end of nylon belt (603).
5. A detection method of an EPS foam bin is characterized by comprising the following steps of: a detection device comprising the use of an EPS foam silo as defined in any one of claims 1 to 4.
CN202111061912.6A 2021-09-10 2021-09-10 Detection device and detection method for EPS foam bin Active CN113865671B (en)

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CN202111061912.6A CN113865671B (en) 2021-09-10 2021-09-10 Detection device and detection method for EPS foam bin

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Application Number Priority Date Filing Date Title
CN202111061912.6A CN113865671B (en) 2021-09-10 2021-09-10 Detection device and detection method for EPS foam bin

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CN113865671B true CN113865671B (en) 2023-11-21

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH073703U (en) * 1993-06-18 1995-01-20 株式会社シイエヌケイ Foam layer detector for defoamer
CN103398753A (en) * 2013-08-21 2013-11-20 冶金自动化研究设计院 Machine vision based device and method for detecting flotation liquid level on line
JP2016120940A (en) * 2014-12-24 2016-07-07 花王株式会社 Foam discharging container
CN108283769A (en) * 2018-02-07 2018-07-17 江苏建筑职业技术学院 A kind of fire-fighting balanced type foam proportioning unit
CN208688619U (en) * 2018-09-28 2019-04-02 昆明畅唯银河科技有限公司 A kind of floatation type water-level gauge
CN212807241U (en) * 2020-07-06 2021-03-26 金堆城钼业汝阳有限责任公司 Flotation column liquid level measuring device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AUPQ645600A0 (en) * 2000-03-24 2000-04-20 Agriculture Victoria Services Pty Ltd Liquid metering

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH073703U (en) * 1993-06-18 1995-01-20 株式会社シイエヌケイ Foam layer detector for defoamer
CN103398753A (en) * 2013-08-21 2013-11-20 冶金自动化研究设计院 Machine vision based device and method for detecting flotation liquid level on line
JP2016120940A (en) * 2014-12-24 2016-07-07 花王株式会社 Foam discharging container
CN108283769A (en) * 2018-02-07 2018-07-17 江苏建筑职业技术学院 A kind of fire-fighting balanced type foam proportioning unit
CN208688619U (en) * 2018-09-28 2019-04-02 昆明畅唯银河科技有限公司 A kind of floatation type water-level gauge
CN212807241U (en) * 2020-07-06 2021-03-26 金堆城钼业汝阳有限责任公司 Flotation column liquid level measuring device

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