CN113862938B

CN113862938B - Tie-dyeing device for textile dyeing

Info

Publication number: CN113862938B
Application number: CN202111273742.8A
Authority: CN
Inventors: 林玲; 何雪梅; 周青青; 冒海燕
Original assignee: Yancheng Institute of Technology
Current assignee: Yancheng Institute of Technology
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2023-09-22
Anticipated expiration: 2041-10-29
Also published as: CN113862938A

Abstract

The invention discloses a tie-dyeing device for textile dyeing, which comprises textile tie-dyeing equipment, wherein the textile tie-dyeing equipment is sequentially provided with a textile conveyor, a tie-rolling machine and a dyeing box according to the sequence of a textile path, the textile conveyor is transversely inserted into the tie-rolling machine, the tie-rolling machine consists of a machine case, a longitudinal adjusting mechanism, a tie-rolling plate and pneumatic tie-rolling heads, two groups of mounting ports are symmetrically arranged at two ends of the machine case, the textile conveyor is inserted into the two groups of mounting ports, the longitudinal adjusting mechanism is arranged at the inner end of the machine case, the bottom of the longitudinal adjusting mechanism is connected with the tie-rolling plate, the pneumatic tie-rolling heads are respectively provided with a plurality of groups of pneumatic tie-rolling heads and are uniformly arranged at the bottom of the tie-rolling plate, the dyeing box is positioned at the right side of the machine case and internally provided with a dip-dyeing groove, the inside of the dip-dyeing groove is horizontally provided with a baffle, and four groups of drivers are uniformly inserted at corners of the baffle. The textile tie-dyeing equipment designed by the invention can achieve the purposes of automatic conveying, tie-up and dyeing of textiles, and improves the automation and intelligent degree of the device.

Description

Tie-dyeing device for textile dyeing

Technical Field

The invention relates to the technical field of textile tie-dyeing equipment, in particular to a tie-dyeing device for textile dyeing.

Background

Tie-dyeing is also called as a pad-dyeing pad, the common dye-preventing printing textile in ancient times has the types of pad-dyeing pad, wax pad, clamp pad and the like, and is a traditional and unique dyeing process for Chinese nationalities. A dyeing method for dyeing fabrics by partially ligating the fabrics during dyeing is characterized in that the dyeing method is one of the traditional manual dyeing technologies in China, and the ligature dyeing process is divided into a ligature part and a dyeing part. The dyeing technology is characterized in that the yarn is used for twisting the dyed fabric into knots, then the dyed fabric is dyed, and then the twisted knots are removed. It has more than one hundred kinds of variation techniques and features. If the product is twisted on the roll, the halation is rich, the variation is natural, and the interest is endless. It is even more surprising that every flower, if thousands of flowers, will not appear the same after dyeing. This unique artistic effect is difficult to achieve by mechanical printing and dyeing processes, and the tie-dyeing operation of textiles needs to be completed by special textile tie-dyeing equipment.

However, the existing tie-dyeing of textiles has the following problems: (1) The existing binding operation on textiles usually needs manual operation, the automation and the intelligent degree of binding are low, and the binding efficiency is affected; (2) The immersion type dyeing mode in the process of dyeing the textile is easy to cause overlong dyeing time of the textile so as to influence the dyeing effect of the textile. For this purpose, a corresponding technical solution is required to be designed to solve the existing technical problems.

Disclosure of Invention

The invention aims to provide a tie-dyeing device for textile dyeing, which solves the technical problems that the conventional tie-dyeing operation for textiles usually needs manual operation, the degree of automation and intelligence of tie-dyeing is low, and the tie-dyeing efficiency is affected.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a textile dyeing is with tie-dyeing device, includes textile tie-dyeing equipment, textile tie-dyeing equipment has set gradually textile conveyor, tie-bonding machine and dyeing case according to the order of textile route, textile conveyor transversely alternates in tie-bonding machine, tie-bonding machine comprises quick-witted case, vertical adjustment mechanism, tie-bonding board and pneumatic tie-bonding head, two sets of installing ports have been seted up to the both ends symmetry of machine case, textile conveyor alternates in two sets of installing ports, vertical adjustment mechanism installs in the inner and bottom of machine case and is connected with the tie-bonding board, pneumatic tie-bonding head divide and is equipped with a plurality of groups and evenly installs in the bottom of tie-bonding board, the dyeing case is located the right side of machine case and inside is formed with the dip tank, the inside level of dip tank is provided with the baffle, four sets of drivers of evenly alternate in the corner of baffle, the top of driver is installed in the corner of dyeing case, the tie-bonding machine embeds has the PLC controller, the PLC controller is connected with textile dyeing equipment through the circuit.

As a preferred embodiment of the present invention, the longitudinal adjustment mechanism includes a hydraulic rod and a connector mounted at the end of the hydraulic rod, and the connector is screwed to the top of the binding belt.

As a preferred implementation mode of the invention, the inside of the binding plate is provided with the air pipe, the air pipe is uniformly provided with the mounting seats, and a plurality of groups of the mounting seats are fixed at the bottom of the binding plate and are connected with the pneumatic binding head.

As a preferred implementation mode of the invention, the pneumatic binding head is sequentially provided with a connecting branch pipe, an air pump, an air suction cylinder and a binding mechanism from top to bottom, the lower end of the connecting branch pipe is connected with the air pump, the lower end of the air pump is connected with the air suction cylinder, and the binding mechanism is arranged at the bottom of the air suction cylinder.

As a preferred implementation mode of the invention, the binding mechanism comprises a cone-shaped cylinder and two groups of pneumatic compactors symmetrically arranged on two sides of the cone-shaped cylinder, wherein a plurality of groups of binding belts are uniformly sleeved on the cone-shaped cylinder, and the lower ends of the pneumatic compactors are in contact with the cone-shaped cylinder.

As a preferred embodiment of the invention, the pneumatic compactor is composed of a U-shaped rod, an air duct, a micropump, a spray head and a baffle plate, wherein the air duct is fixed on the inner side of the U-shaped rod, the lower end of the air duct is connected with the micropump, the micropump is fixed on the lower end of the U-shaped rod and is connected with the spray head through a pipeline, the spray head is arranged on the lower end of the U-shaped rod, return springs are symmetrically arranged in the middle of the spray head, and the outer ends of the return springs are connected with the baffle plate.

As a preferred implementation mode of the invention, the surface of the partition plate is uniformly provided with a plurality of groups of leak holes, and the leak holes are communicated with the dip dyeing tank.

As a preferred embodiment of the invention, the driver comprises a driving motor and a screw rod arranged on the power output end of the driving motor, and the screw rod is in threaded butt joint with the partition plate.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention designs a special device for tie-dyeing textiles, which comprises a textile conveyor, a tie-dyeing machine and a dyeing box, wherein the textile to be tie-dyed is conveyed into the tie-dyeing machine through the textile conveyor, a tie-dyeing plate is longitudinally adjusted through a longitudinal adjusting mechanism arranged in the tie-dyeing machine, the textile can be subjected to adsorption tie-dyeing treatment by utilizing a plurality of groups of pneumatic tie-dyeing heads arranged on a plate body, the textile can be subjected to automatic tie-dyeing treatment by utilizing a terminal tie-up mechanism, the tied-up finished textile is conveyed through the conveyor and is led into the dyeing box at the terminal, the tied-up textile is subjected to immersion dyeing through a dye arranged in the dyeing box, the dyeing time can be preset according to the requirement, and when the reservation time is reached, the textile is lifted and separated from a dye solution through a peripheral driving mechanism, so that the textile is convenient to take.

2. The textile tie-dyeing equipment designed by the scheme can achieve the purposes of automatically conveying, tying and dyeing textiles, and improves the automation and intelligent degree of the device.

Drawings

FIG. 1 is an overall block diagram of the present invention;

FIG. 2 is a diagram of a binder plate according to the present invention;

FIG. 3 is a block diagram of a pneumatic binding head according to the present invention;

FIG. 4 is a block diagram of a strapping mechanism in accordance with the present invention;

FIG. 5 is a partial A block diagram of the present invention;

FIG. 6 is a block diagram of a dye box according to the present invention.

In the figure, 1, a textile conveyor; 2. a binding machine; 3. a dyeing box; 4. a chassis; 5. a longitudinal adjustment mechanism; 6. a binding plate; 7. a pneumatic binding head; 8. a mounting port; 9. a dip dyeing tank; 10. a partition plate; 11. a driver; 12. a PLC controller; 13. a hydraulic rod; 14. a connector; 15. a gas pipe; 16. a mounting base; 17. a connecting branch pipe; 18. an air pump; 19. a suction cylinder; 20. a cone-shaped cylinder; 21. strapping tape; 22. a U-shaped rod; 23. an air duct; 24. a micropump; 25. a spray head; 26. a baffle; 27. a return spring; 28. a leak hole; 29. a driving motor; 30. and (3) a screw.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Example 1: referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a textile dyeing is with tie-dyeing device, including textile tie-dyeing equipment, textile tie-dyeing equipment has set gradually textile conveyor 1 according to the order of textile route, tie-dyeing machine 2 and dyeing case 3, textile conveyor 1 transversely alternates in tie-dyeing machine 2, tie-dyeing machine 2 comprises machine case 4, vertical adjustment mechanism 5, tie-rolling plate 6 and pneumatic tie-rolling head 7, two sets of installing ports 8 have been seted up to the both ends symmetry of machine case 4, textile conveyor 1 alternates in two sets of installing ports 8, vertical adjustment mechanism 5 installs in the inner and bottom of machine case 4 are connected with tie-rolling plate 6, pneumatic tie-rolling head divides and is equipped with a plurality of groups and evenly installs in the bottom of tie-rolling plate 6, dyeing case 3 is located the right side of machine case 4 and inside is formed with dip-dyeing groove 9, the inside level of dip-dyeing groove 9 is provided with baffle 10, the corner of baffle 10 evenly alternates four sets of drivers 11, the top of driver 11 is installed in the corner department of dyeing case 3, tie-rolling machine 2 embeds has PLC 12, PLC 12 is connected with textile dyeing equipment through the circuit.

Example 2: as shown in fig. 1: the longitudinal adjusting mechanism 5 comprises a hydraulic rod 13 and a connector 14 arranged at the tail end of the hydraulic rod 13, and the connector 14 is fixed on the top of the binding partner in a threaded manner, so that the purpose of adjusting the height of the binding plate 6 can be achieved.

The inside of the tying plate 6 is provided with a gas pipe 15, the gas pipe 15 is uniformly provided with mounting seats 16, and a plurality of groups of mounting seats 16 are fixed at the bottom of the tying plate 6 and are connected with the pneumatic tying head 7.

Example 3: as shown in fig. 2: the pneumatic binding head 7 is sequentially provided with a connecting branch pipe 17, an air pump 18, an air suction cylinder 19 and a binding mechanism from top to bottom, the lower end of the connecting branch pipe 17 is connected with the air pump 18, the lower end of the air pump 18 is connected with the air suction cylinder 19, and the binding mechanism is arranged at the bottom of the air suction cylinder 19 to suck textiles into the air suction cylinder 19.

The bundling mechanism comprises a cone-shaped cylinder 20 and two groups of pneumatic compactors symmetrically arranged on two sides of the cone-shaped cylinder 20, a plurality of groups of bundling belts 21 are uniformly sleeved on the cone-shaped cylinder 20, and the lower ends of the pneumatic compactors are contacted with the cone-shaped cylinder 20.

The pneumatic compactor consists of a U-shaped rod 22, an air duct 23, a micro pump 24, a spray head 25 and a baffle plate 26, wherein the air duct 23 is fixed on the inner side of the U-shaped rod 22, the lower end of the air duct is connected with the micro pump 24, the micro pump 24 is fixed on the lower end of the U-shaped rod 22 and is connected with the spray head 25 through a pipeline, the spray head 25 is arranged on the lower end of the U-shaped rod 22, the middle part of the spray head 25 is symmetrically provided with a reset spring 27, the outer end of the reset spring 27 is connected with the baffle plate 26, air flow is introduced into the spray head 25 through the micro pump 24, and the aim that the baffle plate 26 is contacted with the cone-shaped cylinder 20 can be kept by blown air flow of the spray head 25, so that the limit of the strapping 21 can be achieved.

Example 4: as shown in fig. 6: a plurality of groups of leak holes 28 are uniformly formed on the surface of the partition board 10, and the leak holes 28 are communicated with the dip dyeing tank 9, so that the dye liquor can be conveniently subjected to leak-down treatment.

Specifically, the driver 11 comprises a driving motor 29 and a screw 30 arranged on the power output end of the driving motor 29, the screw 30 is in threaded butt joint with the partition board 10, and the purpose of lifting the partition board 10 can be achieved by driving the screw 30 to rotate through the driving motor 29.

When in use: the invention designs a special device for tie-dyeing textiles, which comprises a textile conveyor 1, a tie-machine 2 and a dyeing box 3, wherein the textiles to be tie-dyed are conveyed into the tie-machine 2 through the textile conveyor 1, a tie-plate 6 is longitudinally adjusted through a longitudinal adjusting mechanism 5 arranged in the tie-machine 2, the textiles can be subjected to adsorption tie-processing by utilizing a plurality of groups of pneumatic tie-heads 7 arranged on the plate body, and the textiles can be subjected to automatic tie-processing by utilizing a terminal tie-up mechanism, and the specific suction mode is as follows: the pneumatic binding head 7 which is horizontally paved on the conveyor and passes through the upper part contacts with the textile and sucks the textile to be bound into the air suction cylinder 19 through the air pipe 15, then the micropump 24 intermittently works and enables the spray nozzle 25 to suck the baffle 26 outwards, the baffle 26 is separated from the cone-shaped cylinder 20 once every time, the strapping tape 21 above moves downwards and binds on the textile, the bound textile is conveyed by the conveyor and is guided into the dyeing box 3 at the tail end, the bound textile is subjected to immersion dyeing through the dye in the dyeing box 3, the dyeing time can be preset according to the requirement, and when the reserving time is reached, the textile is lifted and separated from the dye liquor through the peripheral driving mechanism, so that the picking is facilitated.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a textile dyeing is with tie-dyeing device, includes textile tie-dyeing equipment, its characterized in that: textile tie-dyeing equipment has set gradually textile conveyor (1), tie-down machine (2) and dye box (3) according to the order of textile route, textile conveyor (1) transversely alternates in tie-down machine (2), tie-down machine (2) are by quick-witted case (4), vertical adjustment mechanism (5), tie-down plate (6) and pneumatic tie-down head (7) are constituteed, two sets of installing ports (8) have been seted up to the both ends symmetry of quick-witted case (4), textile conveyor (1) alternates in two sets of installing ports (8), vertical adjustment mechanism (5) are installed in the inner of quick-witted case (4) and bottom and tie-down plate (6) are connected, pneumatic tie-down head divide and be equipped with a plurality of groups and evenly install in the bottom of tie-down plate (6), dye box (3) are located the right side of quick-witted case (4) and inside be formed with dip-dyeing tank (9), the inside level of dip-dyeing tank (9) is provided with baffle (10), four corner evenly alternate in baffle (10) have four sets of installing ports (11), driver (11) are installed in the inner end of quick-witted case (6) and tie-down plate (12), the controller (12) is connected with fabric tie-down machine (12), the utility model discloses a pneumatic bundling machine, including pneumatic tube (15), a plurality of groups evenly be provided with mount pad (16) on the pneumatic tube (15), a plurality of groups mount pad (16) be fixed in the bottom of bundling board (6) and be connected with pneumatic bundling head (7), pneumatic bundling head (7) from the top down sets gradually connecting branch pipe (17), air pump (18), section of thick bamboo (19) and tie up the mechanism, the lower extreme of connecting branch pipe (17) is connected with air pump (18), the lower extreme of air pump (18) is connected with section of thick bamboo (19) of bleeding, tie up the mechanism and install in the bottom of section of thick bamboo (19) of bleeding, tie up the mechanism and set up in two sets of pneumatic compactors of both sides of cone (20) including cone (20) and symmetry, even cover has inlayed a plurality of groups of area (21) on cone (20), the lower extreme and cone (20) of pneumatic compactors of tie up the contact.

2. Tie-dyeing device for dyeing textiles according to claim 1, characterized in that: the longitudinal adjusting mechanism (5) comprises a hydraulic rod (13) and a connector (14) arranged at the tail end of the hydraulic rod (13), and the connector (14) is fixed on the top of the binding partner in a threaded manner.

3. Tie-dyeing device for dyeing textiles according to claim 1, characterized in that: the pneumatic compactor consists of a U-shaped rod (22), an air duct (23), a micro pump (24), a spray head (25) and a baffle (26), wherein the air duct (23) is fixed on the inner side of the U-shaped rod (22) and the lower end of the air duct is connected with the micro pump (24), the micro pump (24) is fixed on the lower end of the U-shaped rod (22) and is connected with the spray head (25) through a pipeline, the spray head (25) is arranged at the lower end of the U-shaped rod (22) and the middle part of the spray head is symmetrically provided with a reset spring (27), and the outer end of the reset spring (27) is connected with the baffle (26).

4. Tie-dyeing device for dyeing textiles according to claim 1, characterized in that: a plurality of groups of leak holes (28) are uniformly formed in the surface of the partition plate (10), and the leak holes (28) are communicated with the dip dyeing groove (9).

5. Tie-dyeing device for dyeing textiles according to claim 1, characterized in that: the driver (11) comprises a driving motor (29) and a screw rod (30) arranged on the power output end of the driving motor (29), and the screw rod (30) is in threaded butt joint with the partition board (10).