CN113862899A - High-strength wear-resistant belt - Google Patents
High-strength wear-resistant belt Download PDFInfo
- Publication number
- CN113862899A CN113862899A CN202111257071.6A CN202111257071A CN113862899A CN 113862899 A CN113862899 A CN 113862899A CN 202111257071 A CN202111257071 A CN 202111257071A CN 113862899 A CN113862899 A CN 113862899A
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- China
- Prior art keywords
- wear
- resistant belt
- resistant
- inner core
- belt
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04D—TRIMMINGS; RIBBONS, TAPES OR BANDS, NOT OTHERWISE PROVIDED FOR
- D04D9/00—Ribbons, tapes, welts, bands, beadings, or other decorative or ornamental strips, not otherwise provided for
- D04D9/04—Ribbons, tapes, welts, bands, beadings, or other decorative or ornamental strips, not otherwise provided for built-up from several strips or elements
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/58—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads characterised by the coefficients of friction
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04D—TRIMMINGS; RIBBONS, TAPES OR BANDS, NOT OTHERWISE PROVIDED FOR
- D04D9/00—Ribbons, tapes, welts, bands, beadings, or other decorative or ornamental strips, not otherwise provided for
- D04D9/06—Ribbons, tapes, welts, bands, beadings, or other decorative or ornamental strips, not otherwise provided for made by working plastics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
Abstract
The invention relates to the technical field of wear-resistant belts and discloses a high-strength wear-resistant belt which comprises a wear-resistant belt inner core and a wear-resistant belt outer protective layer, wherein the wear-resistant belt inner core forms a stress main body of the whole wear-resistant belt, and the wear-resistant belt outer protective layer is coated on the outer side of the wear-resistant belt inner core. The high-strength wear-resistant belt can keep the strength of raw yarns to the maximum extent, does not need additional protection when used on common rock corners, ceramic tiles, I-beams and trees, and greatly improves the practicability.
Description
Technical Field
The invention relates to the technical field of wear-resistant belts, in particular to a high-strength wear-resistant belt.
Background
The flat belt (wear-resistant belt) is a novel flat belt product formed by one or more groups of yarns and warps in a circulating and intersecting manner, is different from a flat belt product of a shuttleless machine, is generally produced by a single-spindle machine type, can be customized from 1mm to 30mm in specification, and can be used as materials: cotton yarn, polypropylene yarn, polyester yarn, mercerized cotton, nylon, rayon and the like, or a plurality of materials are combined in a cross mode, the creative space of the product can be greatly improved according to the change of the size, raw materials, color, vacancy and the like of a production machine type, the bandlet products with various colors and styles or matching effects are developed, and the style, the color, the process and the raw material matching effect of the bandlet become new bright points in the rope belt industry.
Most of the existing wear-resistant belts are made of materials such as nylon and terylene, the wear-resistant belts are flat and structurally designed, the joints at two ends of the wear-resistant belts are connected through weaving, the structural strength of the joints is low, the wear-resistant belts are easily disconnected, the flat wear-resistant belts are thin, materials for protecting the contact surfaces of the wear-resistant belts are required to be added when the wear-resistant belts are used on common rock corners, ceramic tiles, I-shaped beams and trees, the wear-resistant belts are not convenient to use, and the practicability is greatly reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-strength wear-resistant belt to solve the problems of the prior wear-resistant belt proposed in the background art.
In order to achieve the purpose, the high-strength wear-resistant belt provided by the invention comprises a wear-resistant belt inner core and a wear-resistant belt outer protective layer, wherein the wear-resistant belt inner core forms a stress main body of the whole wear-resistant belt, and the wear-resistant belt outer protective layer is coated on the outer side of the wear-resistant belt inner core.
Furthermore, the outer protective layer of the wear-resistant belt is fixedly coated on the outer side surface of the inner core of the wear-resistant belt.
Further, the inner core of the wear-resistant belt is formed by winding a flexible wire.
Furthermore, the wear-resistant belt inner core is formed by a flexible wire which is continuously wound and is sequentially stacked in parallel to form a main body structure, two ends of the wear-resistant belt inner core main body are heated and fused in an ultrasonic heating mode, and meanwhile, adjacent flexible wire windings in the wear-resistant belt inner core main body are heated and fused.
Furthermore, the wear-resisting outer jacket of taking includes warp and weft, warp and weft weave through the mode of interweaving encircleing, improve the structural strength of outer jacket through the mode of winding weaving.
Furthermore, the warp and the weft are both made of super-multifilament. The outer protective layer of the wear-resistant belt is tightly attached to the inner core of the wear-resistant belt, so that the structure of the outer protective layer is more wear-resistant.
Furthermore, a third connecting end and a fourth connecting end are formed at two ends of the outer protective layer of the wear-resistant belt respectively, and the third connecting end and the fourth connecting end are connected in a matched mode.
Compared with the prior art, the high-strength wear-resistant belt provided by the invention has the following beneficial effects:
this wear-resisting area of high strength, adopt a high strength flexible silk (like the enlightening nima silk) constantly to wind and the mode that the parallel stacked to design wear-resisting area inner core, and the winding number of turns of wear-resisting area inner core is no less than 200 circles, can furthest's the intensity that has kept the precursor, and twine more than 200 circles make the intensity of wear-resisting area inner core reach more than 100kN, the junction at inner core both ends is connected through ultrasonic heating's mode simultaneously, the effectual strength loss of weaving and twisting in-process of having avoided, compare the wear-resisting area of traditional flat formula simultaneously, effectively avoided traditional flat bandlet sewing to lead to the intensity to descend, and the sewing point is the weak point, avoid the sewing position when needing to build the anchor point.
Simultaneously, the inner layer structure and the outer layer structure of the wear-resistant belt are woven in a winding mode, so that the wear-resistant belt forms a rope-shaped structure, the wear resistance is greatly improved, the outer protective layer is made of a Teflon wear-resistant material, the inner core and the outer protective layer are soft and wear-resistant, extra protection is not needed when the wear-resistant belt is used on common rock corners, ceramic tiles, I-shaped beams and trees, and the practicability is greatly improved.
Drawings
FIG. 1 is a schematic cross-sectional view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the inner core structure of the wearstrip of the present invention;
fig. 4 is a schematic view of the inner structure of the wear-resistant belt outer protective layer and the wear-resistant belt inner core in a combined state according to the present invention;
fig. 5 is a schematic cross-sectional view of the outer protective layer of the wear-resistant belt of the present invention.
Wherein: 1. an inner core of the wear-resistant belt; 2. a first connection end; 3. a second connection end; 4. an outer protective layer of the wear-resistant belt; 5. a third connection end; 6. a fourth connection end; 41. warp threads; 42. and a weft thread.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, an exemplary embodiment of a high strength wearstrip is shown.
As can be seen from the figure, the high-strength wear-resistant belt is different from a single-layer woven structure of a conventional polyester belt, adopts an inner-outer double-layer structure and is mainly formed by mutually matching a wear-resistant belt inner core 1 and a wear-resistant belt outer protective layer 4.
The inner core 1 of the wear-resistant belt in the high-strength wear-resistant belt forms a stress main body of the whole wear-resistant belt, and in cooperation with the stress main body, the outer protective layer 4 of the wear-resistant belt is coated on the outer side of the inner core 1 of the wear-resistant belt, so that the outer protective protection is formed on the inner core 1 of the wear-resistant belt, and meanwhile, the additional strength protection can be formed on the inner core 1 of the wear-resistant belt. For this reason, wear-resisting taking the fixed cladding of outer jacket 4 in this scheme outside the side of wear-resisting taking inner core 1, with wear-resisting taking inner core 1 to realize the linkage, realize the additional strength protection to wear-resisting taking inner core 1 then.
In a specific implementation, the main body of the high-strength wear-resistant belt is made of ultra-high molecular weight polyethylene fiber filaments, and in this example, denim filaments are preferred.
Specifically, this scheme adopts a enlightening nima silk continuous winding and the mode that stacks in parallel in proper order to constitute the major structure who forms wear-resisting area inner core 1.
Aiming at a wear-resistant belt inner core 1 main body formed by continuously winding a Dyneema wire, two ends of the wear-resistant belt inner core 1 main body are heated and fused in an ultrasonic heating mode, and meanwhile, adjacent Dyneema wire coils in the wear-resistant belt inner core 1 main body are heated and fused to be connected, so that the wear-resistant belt inner core 1 of an integral type is formed. Therefore, the strength loss in the existing weaving and twisting processes can be effectively avoided, and the strength of the protofilament is maintained to the maximum extent.
Meanwhile, the number of winding turns of each wear-resistant belt inner core 1 is not less than 200, the strength of the protofilament is maintained to the maximum extent, and meanwhile, the strength can reach more than 100 kN.
Still further, referring to fig. 3, since the wear-resistant belt inner core 1 in the present embodiment is made of a denima filament, during the winding, preferably, a first connection end 2 is disposed at one end of the outer side of the wear-resistant belt inner core 1, and the first connection end 2 may be formed by winding the denima filament wound around the wear-resistant belt inner core 1; meanwhile, the other end of the outer side of the wear-resistant belt inner core 1 is provided with a second connecting end 3, and the second connecting end 3 can be formed by winding Dinima wires for winding the wear-resistant belt inner core 1. The first connecting end 2 and the second connecting end 3 which are formed by the method are connected in an ultrasonic heating mode, so that the connecting strength of the two ends of the formed wear-resistant belt inner core 1 can be further improved.
Alternatively, the inner core 1 of the wearpad in this example may be formed by winding a super-hard filament and heat fusing the filament together. The specific configuration is as above, and will not be described herein.
Referring to fig. 4, regarding the wear-resistant belt inner core 1 constructed in the foregoing scheme, the present example further coats a wear-resistant belt outer protective layer 4 on the outer side thereof to protect the wear-resistant belt inner core 1 and assist in improving the strength thereof.
The outer wear-resistant belt protection layer 4 is coated on the inner wear-resistant belt core 1 in a fixed arrangement, which can be realized in various ways, such as by a fixed bonding layer arranged between the two or any other feasible scheme.
Through fixed wear-resisting outer jacket 4 that sets up for do not have between wear-resisting outer jacket 4 and the wear-resisting inner core of taking 1 and move for, wear-resisting outer jacket 4 will realize the linkage of certain degree with wear-resisting inner core of taking 1, and wear-resisting outer jacket 4 is based on self tensile strength performance further supplementary improvement wear-resisting inner core of taking 1's intensity performance like this. Meanwhile, the outer protective layer 4 of the wear-resistant belt is integrally coated on the outer side of the inner core 1 of the wear-resistant belt, so that the performances of wear resistance and the like of the inner core 1 of the wear-resistant belt can be synchronously improved.
For the wear-resistant belt outer sheath 4 in this example, see fig. 5, it is mainly composed of warp threads 41 and weft threads 42 in cooperation. The warp 41 and the weft 42 are woven in a mutually interweaving and encircling manner, and the structural strength of the outer protective layer is improved in a winding and weaving manner.
In particular implementation, the warp 41 and the weft 42 are preferably made of super-hard filament material, so as to ensure the strength of the formed abrasion-resistant belt outer sheath 4.
On the basis, the embodiment further forms a layer of viscose layer on the inner side surface of the wear-resistant belt outer protection layer 4 for bonding the warp 41 and the weft 42 which are woven with each other, so that the wear-resistant belt outer protection layer 4 forms a flexible whole, and the tensile strength performance of the whole wear-resistant belt outer protection layer 4 can be further improved.
And the viscose layer formed on the inner side surface of the outer protective layer 4 of the wear-resistant belt can be used for connecting and fixing the inner core 1 of the wear-resistant belt.
The outer wear-resistant belt protection layer 4 formed in the example is tightly attached to the inner wear-resistant belt core 1, so that the structure of the finally formed high-strength wear-resistant belt is more wear-resistant.
For cooperating with wear-resisting tape inner core 1, the one end in this wear-resisting tape outer jacket 4 outside is provided with third link 5, and the other end in the wear-resisting tape outer jacket 4 outside is provided with fourth link 6, carries out fixed connection between third link 5 and the fourth link 6 for wear-resisting tape outer jacket 4 cooperates wear-resisting tape inner core 1, realizes end to end connection and becomes whole.
The high-strength wear-resistant belt formed by the method is applied, a continuous winding of the Dyneema wires is adopted, and the continuous winding and the sequential parallel stacking are carried out in a winding mode, the number of turns of the winding of the inner core 1 of the wear-resistant belt is not less than 200 turns, after the winding is completed, two ends of the inner core 1 main body of the wear-resistant belt are heated and fused in an ultrasonic heating mode, meanwhile, the adjacent Dyneema wires in the inner core 1 main body of the wear-resistant belt are heated and fused in an ultrasonic heating mode, the integral wear-resistant belt inner core 1 is formed, strength loss in the weaving and twisting process is effectively avoided, strength of protofilaments can be kept to the maximum extent, and the strength of the inner core 1 of the wear-resistant belt can reach more than 100kN due to the fact that the inner core 1 of the wear-resistant belt is wound for more than 200 turns.
Meanwhile, the outer side of the wear-resistant belt inner core 1 is coated with the wear-resistant belt outer protective layer 4 to form an inner-outer double-layer structure to weave a winding structure, so that the wear-resistant belt forms a rope-shaped structure, and the wear resistance is greatly improved. The outer protective layer 4 of the wear-resistant belt is made of a Teflon wear-resistant material, the inner core 1 of the wear-resistant belt and the outer protective layer 4 of the wear-resistant belt are soft and wear-resistant, and the wear-resistant belt does not need additional protection when used on common rock corners, ceramic tiles, I-shaped beams and trees.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The high-strength wear-resistant belt is characterized by comprising a wear-resistant belt inner core and a wear-resistant belt outer protective layer, wherein the wear-resistant belt inner core forms a stress main body of the whole wear-resistant belt, and the wear-resistant belt outer protective layer is coated on the outer side of the wear-resistant belt inner core.
2. The high strength wear resistant belt of claim 1 wherein said outer belt jacket is fixedly wrapped around the outer side of the inner belt core.
3. The high strength wearstrip of claim 1, wherein the inner core of the wearstrip is formed from a flexible filament winding.
4. The high strength abrasion resistant band as claimed in claim 3, wherein said abrasion resistant band core is formed by a flexible filament with continuous winding and parallel stacking in turn to form a main structure, and both ends of the abrasion resistant band core main body are thermally fused and connected by ultrasonic heating, and simultaneously adjacent flexible filament winding in the abrasion resistant band core main body is thermally fused and connected.
5. The high strength wear resistant strip of claim 1 wherein said outer protective layer comprises warp and weft threads, said warp and weft threads being woven in a intertwined manner to increase the structural strength of the outer protective layer by a intertwined weave.
6. The high strength wearstrip of claim 5, wherein the warp and weft are each formed of TEDA filament.
7. The high-strength wear-resistant belt according to claim 1, wherein a third connecting end and a fourth connecting end are respectively formed at two ends of the outer protective layer of the wear-resistant belt, and the third connecting end and the fourth connecting end are mutually matched and connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111257071.6A CN113862899B (en) | 2021-10-27 | 2021-10-27 | High-strength wear-resistant belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111257071.6A CN113862899B (en) | 2021-10-27 | 2021-10-27 | High-strength wear-resistant belt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113862899A true CN113862899A (en) | 2021-12-31 |
| CN113862899B CN113862899B (en) | 2022-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111257071.6A Active CN113862899B (en) | 2021-10-27 | 2021-10-27 | High-strength wear-resistant belt |
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| CN (1) | CN113862899B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002872A (en) * | 2010-10-28 | 2011-04-06 | 西子电梯集团有限公司 | Fiber-woven flexible composite traction belt for elevator and manufacturing method thereof |
| CN202680747U (en) * | 2012-06-30 | 2013-01-23 | 訾建平 | Shoestrings with woven outer layers |
| CN204570181U (en) * | 2015-01-12 | 2015-08-19 | 惠阳维信纺织工业有限公司 | A kind of braided tape for furniture |
| CN205557165U (en) * | 2016-01-15 | 2016-09-07 | 青岛海丽花边织带有限公司 | Waterproof anti ultraviolet meshbelt |
| CN205555850U (en) * | 2016-03-16 | 2016-09-07 | 张逍 | High fine non junction rigidity hoist cable |
| CN205634615U (en) * | 2016-04-22 | 2016-10-12 | 刘庆福 | Inner core is wire rope's hoist and mount area |
| CN210047166U (en) * | 2019-05-24 | 2020-02-11 | 孟州市群力制动材料有限公司 | High-load braided belt |
| CN210438889U (en) * | 2019-06-18 | 2020-05-01 | 嘉兴市港区全顺织带有限公司 | Waterproof braid and container and seat comprising same |
-
2021
- 2021-10-27 CN CN202111257071.6A patent/CN113862899B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002872A (en) * | 2010-10-28 | 2011-04-06 | 西子电梯集团有限公司 | Fiber-woven flexible composite traction belt for elevator and manufacturing method thereof |
| CN202680747U (en) * | 2012-06-30 | 2013-01-23 | 訾建平 | Shoestrings with woven outer layers |
| CN204570181U (en) * | 2015-01-12 | 2015-08-19 | 惠阳维信纺织工业有限公司 | A kind of braided tape for furniture |
| CN205557165U (en) * | 2016-01-15 | 2016-09-07 | 青岛海丽花边织带有限公司 | Waterproof anti ultraviolet meshbelt |
| CN205555850U (en) * | 2016-03-16 | 2016-09-07 | 张逍 | High fine non junction rigidity hoist cable |
| CN205634615U (en) * | 2016-04-22 | 2016-10-12 | 刘庆福 | Inner core is wire rope's hoist and mount area |
| CN210047166U (en) * | 2019-05-24 | 2020-02-11 | 孟州市群力制动材料有限公司 | High-load braided belt |
| CN210438889U (en) * | 2019-06-18 | 2020-05-01 | 嘉兴市港区全顺织带有限公司 | Waterproof braid and container and seat comprising same |
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| Publication number | Publication date |
|---|---|
| CN113862899B (en) | 2022-12-13 |
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