CN113861364A - Method for preparing biomass polyurethane based on high-activity lignin polyphenol and product - Google Patents
Method for preparing biomass polyurethane based on high-activity lignin polyphenol and product Download PDFInfo
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- CN113861364A CN113861364A CN202111187657.XA CN202111187657A CN113861364A CN 113861364 A CN113861364 A CN 113861364A CN 202111187657 A CN202111187657 A CN 202111187657A CN 113861364 A CN113861364 A CN 113861364A
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- lignin
- polyphenol
- polyurethane
- stirring
- dissolving
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- 229920005610 lignin Polymers 0.000 title claims abstract description 79
- 239000004814 polyurethane Substances 0.000 title claims abstract description 69
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 69
- 239000002028 Biomass Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 36
- 235000013824 polyphenols Nutrition 0.000 title claims abstract description 33
- 150000008442 polyphenolic compounds Chemical class 0.000 title claims abstract description 32
- 230000000694 effects Effects 0.000 title claims abstract description 25
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 claims abstract description 20
- 235000019743 Choline chloride Nutrition 0.000 claims abstract description 20
- SGMZJAMFUVOLNK-UHFFFAOYSA-M choline chloride Chemical compound [Cl-].C[N+](C)(C)CCO SGMZJAMFUVOLNK-UHFFFAOYSA-M 0.000 claims abstract description 20
- 229960003178 choline chloride Drugs 0.000 claims abstract description 20
- 230000005496 eutectics Effects 0.000 claims abstract description 20
- 239000002904 solvent Substances 0.000 claims abstract description 20
- 239000012948 isocyanate Substances 0.000 claims abstract description 19
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 19
- 239000003054 catalyst Substances 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims abstract description 12
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 10
- 239000003960 organic solvent Substances 0.000 claims abstract description 10
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 10
- 239000004970 Chain extender Substances 0.000 claims abstract description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 8
- 239000001257 hydrogen Substances 0.000 claims abstract description 8
- 238000001914 filtration Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 5
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000000706 filtrate Substances 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims abstract description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 23
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 14
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 9
- 241000196324 Embryophyta Species 0.000 claims description 8
- 235000006408 oxalic acid Nutrition 0.000 claims description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 7
- 239000004310 lactic acid Substances 0.000 claims description 7
- 235000014655 lactic acid Nutrition 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 6
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 claims description 6
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 6
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 239000001630 malic acid Substances 0.000 claims description 5
- 235000011090 malic acid Nutrition 0.000 claims description 5
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 4
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 claims description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 4
- 239000005715 Fructose Substances 0.000 claims description 3
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 3
- 229930091371 Fructose Natural products 0.000 claims description 3
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 claims description 3
- 235000015165 citric acid Nutrition 0.000 claims description 3
- -1 dimethylene phenyl glycol Chemical compound 0.000 claims description 3
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 2
- LSWYGACWGAICNM-UHFFFAOYSA-N 2-(prop-2-enoxymethyl)oxirane Chemical compound C=CCOCC1CO1 LSWYGACWGAICNM-UHFFFAOYSA-N 0.000 claims description 2
- GKUYTUPRLYCQOQ-UHFFFAOYSA-N 3-hydroperoxyphenol Chemical compound OOC1=CC=CC(O)=C1 GKUYTUPRLYCQOQ-UHFFFAOYSA-N 0.000 claims description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 2
- 229910052797 bismuth Inorganic materials 0.000 claims description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 2
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 claims description 2
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 2
- 229960003280 cupric chloride Drugs 0.000 claims description 2
- 229960004643 cupric oxide Drugs 0.000 claims description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 239000011121 hardwood Substances 0.000 claims description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 239000011122 softwood Substances 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 239000011592 zinc chloride Substances 0.000 claims description 2
- 235000005074 zinc chloride Nutrition 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- 150000003077 polyols Chemical class 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920002523 polyethylene Glycol 1000 Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- OEOIWYCWCDBOPA-UHFFFAOYSA-N 6-methyl-heptanoic acid Chemical compound CC(C)CCCCC(O)=O OEOIWYCWCDBOPA-UHFFFAOYSA-N 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000017858 demethylation Effects 0.000 description 1
- 238000010520 demethylation reaction Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- CTSLXHKWHWQRSH-UHFFFAOYSA-N oxalyl chloride Substances ClC(=O)C(Cl)=O CTSLXHKWHWQRSH-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000002390 rotary evaporation Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4081—Mixtures of compounds of group C08G18/64 with other macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4833—Polyethers containing oxyethylene units
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
- C08G18/6492—Lignin containing materials; Wood resins; Wood tars; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H8/00—Macromolecular compounds derived from lignocellulosic materials
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Biochemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
The invention provides a method for preparing biomass polyurethane based on high-activity lignin polyphenol and a product, wherein the preparation method comprises the following steps: 1) mixing a hydrogen bond donor reagent and choline chloride, adding a first catalyst, and stirring to prepare a eutectic solvent; placing plant raw materials in a eutectic solvent, stirring and dissolving, adding ethanol, fully shaking, and filtering to obtain a filtrate as a lignin dissolving solution; washing and filtering the lignin dissolving solution by using pure water, and drying to obtain powdery lignin polyphenol; 2) dissolving lignin polyphenol in an organic solvent, adding the organic solvent into a polyethylene glycol solution, fully stirring to prepare a white material, slowly dropwise adding isocyanate and a second catalyst, and stirring to obtain a polyurethane prepolymer; dripping a chain extender, violently stirring uniformly, and pouring into a grinding tool to prepare polyurethane; 3) and reacting and curing the polyurethane at high temperature to obtain the high-elasticity high-strength biomass polyurethane. The biomass polyurethane product is prepared by the method.
Description
Technical Field
The invention relates to the field of biomass polyurethane preparation, in particular to a method for preparing biomass polyurethane based on high-activity lignin polyphenol and a product.
Background
Polyurethane is used as a block polymer with soft and hard chain segments, has the characteristic of controllable structural performance, and is widely applied to the light weight of structural parts of automobiles and buildings. However, the existing polyurethane performance regulation is mostly realized based on regulation of the types and the proportions of petrochemical polyol and isocyanate, and has the problem of difficult degradation. Meanwhile, the traditional polyurethane synthesis process is complex, and requires environments such as vacuum, dehydration and nitrogen protection, and has higher requirements on equipment and processes. Therefore, the design of the high-strength high-elasticity biomass polyurethane synthesis process with the recoverable performance has important significance for the development of the polyurethane industry.
At present, lignin polyphenol as a hydroxyl-rich substance can be applied to biomass polyurethane synthesis. However, most of lignin extraction in industry is based on acidolysis, high-temperature alkali dissolution, enzymolysis and other methods, and has the defects of large molecular weight, large steric hindrance, low reaction activity and the like of products, poor dispersion performance in liquid, and unsatisfactory use of the lignin as a raw material for polyurethane synthesis, which results in the harsh reaction environment required in the polyurethane polymerization process and poor mechanical properties of polyurethane synthesis.
Patent CN201811334960.6 discloses a lignin polyurethane preparation method, which utilizes acid catalysis, compound polyol as liquefier, extracts lignin under high pressure and high pressure, and purifies by dialysis, the prepared lignin can be applied to polyurethane preparation, and partial substitution of petrochemical polyol can be realized by liquefying lignin; patent CN200910193436.6 discloses a lignin polyurethane and a preparation method thereof, which mainly dissolves lignin extracted and separated from residues of fuel ethanol production from straws by using sodium hydroxide with an organic solvent, removes the residues, then uses water to precipitate, separates the lignin, modifies with epoxide, dissolves in polyol, and finally compounds with raw materials such as isocyanate to obtain the polyurethane material. Patent CN202010024715.6 discloses a hydroxyl-enriched acetic lignin polyurethane adhesive and a preparation method thereof, wherein an organic solvent is used to extract a biomass raw material to obtain refined acetic lignin, and the refined acetic lignin is aligned to perform demethylation modification.
The existing lignin has the problems of low reaction activity, few reaction sites, high cost of the polyurethane adhesive, difficult degradation and the like. It is worth pointing out that the lignin liquefaction extraction process has higher cost of lignin liquefaction due to higher energy consumption, the lower reaction activity of the raw materials has stricter requirements on the synthesis process, and the reaction process can be realized by nitrogen protection and a vacuum environment.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a method for preparing biomass polyurethane based on high-activity lignin polyphenol, which is used for extracting high-phenolic hydroxyl-content high-reactivity lignin based on a eutectic solvent system, so as to simplify the extraction process, reduce the polymerization conditions and improve the polyurethane reactivity, and a product.
The purpose of the invention can be realized by the following technical scheme: the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol comprises the following steps:
1) mixing a hydrogen bond donor reagent and choline chloride, adding a first catalyst, and stirring at 80-140 ℃ for 0.5-1h to prepare a eutectic solvent; placing plant raw materials in a eutectic solvent, stirring and dissolving for 12 hours, then adding ethanol, enabling the volume ratio of the ethanol to the eutectic solvent to be 1-5:1, fully shaking, and filtering to obtain filtrate as a lignin dissolving solution; washing and filtering the lignin dissolving solution by using pure water, and drying at 60 ℃ to obtain powdery lignin polyphenol;
2) dissolving lignin polyphenol in an organic solvent, adding the organic solvent into a polyethylene glycol solution, fully stirring to prepare a white material, slowly dropwise adding isocyanate and a second catalyst, and stirring for 1h to obtain a polyurethane prepolymer; then dripping a chain extender under the condition of 40-70 ℃, violently and uniformly stirring, and pouring into a grinding tool to prepare polyurethane;
3) and reacting the polyurethane at high temperature for 5-10min, and curing for 1-10h to obtain the high-elasticity high-strength biomass polyurethane.
In the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol, in the step 1), the hydrogen bond donor reagent and the choline chloride are mixed and configured according to a molar ratio of 1-10:1, wherein the hydrogen bond donor is at least one of oxalic acid, citric acid, malic acid, lactic acid and fructose. Preferred hydrogen bond donors are oxalic acid and lactic acid.
In the above method for preparing biomass polyurethane based on high-activity lignin polyphenol, in step 1), the first catalyst is a metal catalyst, specifically at least one of ferric chloride, ferric oxide, zinc chloride, zinc oxide, cupric chloride, cupric oxide, and cobalt oxide.
In the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol, in the step 1), the plant raw material is at least one of softwood, hardwood and bamboo raw materials and grass raw materials, and the plant raw material has the size specification of 10-100 mesh particles, 2-4 cm long and 1-2 cm wide wood chips or bamboo chips and 2-4 cm long and grass raw materials; the dissolving temperature of the plant raw materials in the eutectic solvent is 60-140 ℃.
In the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol, in the step 1), the eutectic solvent is at least one of a choline chloride/oxalic acid system, a choline chloride/glycerol system, a choline chloride/lactic acid system, a choline chloride/citric acid system, a choline chloride/malic acid system and a choline chloride/glycerol/potassium carbonate system, and the eutectic solvent is preferably a choline chloride/oxalic acid system and a choline chloride/lactic acid system. The size of the eutectic solvent is below 200 meshes.
In the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol, in the step 2), the dissolving solution of the lignin polyphenol and the polyethylene glycol solution are mixed according to the molar ratio of 0.1-0.5: 1; the molar ratio of the sum of the molar numbers of the lignin polyphenol solution and the polyethylene glycol solution to the isocyanate is 0.3-0.6: 1; the molar ratio of the chain extender to the isocyanate is 0.4-0.7: 1; the temperature of dripping isocyanate is 60-85 ℃; the mass ratio of the second catalyst to the lignin dissolving solution is 0.001-0.005:1, w/w; the weight average molecular weight of the polyethylene glycol solution is 200-1000; the stirring speed is 100-500 r/min.
In the above method for preparing biomass polyurethane based on high-activity lignin polyphenol, in step 2), the organic solvent is at least one of 1, 4-dioxane, dimethyl sulfoxide, N-dimethylformamide, dichloromethane and acetone. Among them, 1, 4-dioxane, dimethyl sulfoxide and N, N-dimethylformamide are preferable.
In the above method for preparing biomass polyurethane based on high-activity lignin polyphenol, in step 2), the isocyanate includes at least one of Toluene Diisocyanate (TDI), isophorone diisocyanate (IPDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), Hexamethylene Diisocyanate (HDI), Lysine Diisocyanate (LDI).
In the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol, in the step 2), the second catalyst is at least one of dibutyltin dilaurate, triethylenediamine, triethanolamine, stannous octoate and organic lithium, organic bismuth and organic zinc catalysts; the chain extender is at least one of 1, 4-butanediol, ethylenediamine, 3' -dichloro-4, 4-diaminodiphenylmethane, 1, 4-cyclohexanediol, hydrogenated bisphenol A, dimethylene phenyl glycol, hydroquinone bis-beta-hydroxyethyl ether, resorcinol hydroxyl ether, -glycerol allyl ether, glycidyl allyl ether, dicumyl peroxide and sulfur.
A product for preparing biomass polyurethane based on high-activity lignin polyphenol is prepared by the method of any one of the above methods.
Compared with the prior art, the method for preparing the biomass polyurethane based on the high-activity lignin polyphenol and the product have the following beneficial effects:
1. the extraction process has the advantages of environment-friendly process raw materials, no waste discharge, low energy consumption and high reaction activity of the extract.
2. The green process designed based on the invention for extracting the lignin polyphenol effectively solves the problems of low activity and poor liquefaction capability of the product, can be used for preparing high-performance biomass polyurethane, does not need harsh reaction environment, greatly simplifies the synthesis conditions and shortens the synthesis time.
3. The polyurethane prepared by the method has high-strength and high-elasticity mechanical properties, can realize the functions of ultraviolet shielding and the like, and greatly expands the application field of the biomass polyurethane.
Drawings
FIG. 1 is a UV spectrum of a lignin solution of the present invention.
FIG. 2 is an infrared spectrum of lignin polyurethane in the present invention.
FIG. 3 stress-strain curves for lignin polyurethanes in accordance with the present invention.
FIG. 4 shows the phenolic hydroxyl content and the extraction rate of lignin extracted from different eutectic systems in the invention.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-4.
Example 1:
1) and preparing a eutectic solvent: mixing oxalic acid and choline chloride according to a certain molar ratio, and stirring for 1h at 100 ℃ to prepare a first solution;
2) and lignin dissolution: placing 60-mesh bamboo powder into the first solution according to a bath ratio of 10:1, stirring and dissolving at 100 ℃ for 12h, then adding ethanol (ethanol: eutectic solvent, v/v) according to a volume ratio of 1-5:1, fully shaking, and filtering through 200-mesh filter cloth to obtain a filtrate, namely a second solution;
3) and lignin purification: adding pure water (pure water: the second solution, v/v) into the second solution according to the volume ratio of 2-5:1, standing for 24h until lignin is completely separated out, performing vacuum filtration by using 0.2-0.45 mu m filter paper, fully drying and grinding filter residues at 60 ℃ to obtain lignin powder, and performing rotary evaporation on the filtered solution at 80 ℃ to recover the solvent;
4) dissolving 2.0g of lignin prepared in the step 3) in 20mL of 1, 4-dioxane, adding the dissolved lignin into 30mL of polyethylene glycol (Mn 1000) solution, and fully stirring to prepare a white material. Then slowly dripping 15mL of isocyanate and 0.2mL of stannous isooctanoate at the temperature of 85 ℃, and stirring for 1h at 300r/min to obtain the polyurethane prepolymer. Vacuum dehydrating and introducing nitrogen for protection, then dripping a chain extender at the temperature of 40-70 ℃, heating to 110 ℃, and violently stirring for 1-3 min;
5) reacting the polyurethane obtained in the step 4) at 110 ℃ for 2-4h, and curing at 80 ℃ for 24 h. The high-elasticity high-strength lignin polyurethane is prepared.
Examples 2 to 5: the oxalic acid in the example 1 is replaced by any one of citric acid, lactic acid, glycerol, malic acid and fructose, and the rest conditions are the same as the example 1.
Examples 6 to 10: the Hexamethylene Diisocyanate (HDI) in example 1 was changed to Toluene Diisocyanate (TDI), isophorone diisocyanate (IPDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), Lysine Diisocyanate (LDI), and the other conditions were the same as in example 1.
The results of mechanical property analysis of the lignin polyurethanes synthesized in examples 6 to 10 are shown in Table 1.
TABLE 1 Effect of different isocyanates on the mechanical Properties of Lignin polyurethanes
As can be seen from Table 1, the isocyanate species has an important influence on the mechanical properties of lignin polyurethane extracted from the eutectic solvent, and the isocyanate species containing benzene rings has better mechanical properties as a whole, which is shown in that the breaking strength is stronger, but the breaking elongation is reduced along with the increase of the molecular cohesion.
Examples 11 to 15: the ratio of lignin to PEG-1000 in example 1 was changed to 10%, 20%, 30%, 40%, 50%, 60% (lignin: PEG-1000, molar ratio), and the other conditions were the same as in example 1.
The results of mechanical property analysis of the lignin polyurethanes synthesized in examples 11 to 15 are shown in Table 2.
TABLE 2 influence of Lignin content on mechanical Properties of Lignin polyurethanes
As can be seen from Table 2, with the increase of the ratio of lignin, the content of hard chain segments in polyurethane molecules is increased, the mechanical properties of the product are increased continuously, when the ratio of lignin replacing PEG-1000 reaches 60%, the breaking strength of the polyurethane at the moment can reach 20.3MPa, but with the increase of the ratio, the breaking elongation is reduced to 30.5%, and the product is hardened as a whole.
Examples 16 to 19: the isocyanate to polyol molar ratios in the examples were changed to 1.4:1, 1.6:1, 1.8: 1 and 2.0:1, the other conditions being the same as in example 1.
The results of mechanical property analysis of the lignin polyurethanes synthesized in examples 16 to 19 are shown in Table 3.
TABLE 3 influence of isocyanate ratio on mechanical Properties of Lignin polyurethanes
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. The method for preparing the biomass polyurethane based on the high-activity lignin polyphenol is characterized by comprising the following steps of:
1) mixing a hydrogen bond donor reagent and choline chloride, adding a first catalyst, and stirring at 80-140 ℃ for 0.5-1h to prepare a eutectic solvent; placing plant raw materials in a eutectic solvent, stirring and dissolving for 12 hours, then adding ethanol, enabling the volume ratio of the ethanol to the eutectic solvent to be 1-5:1, fully shaking, and filtering to obtain filtrate as a lignin dissolving solution; washing and filtering the lignin dissolving solution by using pure water, and drying at 60 ℃ to obtain powdery lignin polyphenol;
2) dissolving lignin polyphenol in an organic solvent, adding the organic solvent into a polyethylene glycol solution, fully stirring to prepare a white material, slowly dropwise adding isocyanate and a second catalyst, and stirring for 1h to obtain a polyurethane prepolymer; then dripping a chain extender under the condition of 40-70 ℃, violently and uniformly stirring, and pouring into a grinding tool to prepare polyurethane;
3) and reacting the polyurethane at high temperature for 5-10min, and curing for 1-10h to obtain the high-elasticity high-strength biomass polyurethane.
2. The method for preparing biomass polyurethane according to claim 1, wherein in the step 1), the hydrogen bond donor reagent and the choline chloride are mixed and configured in a molar ratio of 1-10:1, wherein the hydrogen bond donor is at least one of oxalic acid, citric acid, malic acid, lactic acid and fructose.
3. The method for preparing biomass polyurethane according to claim 1, wherein in step 1), the first catalyst is a metal catalyst, and specifically is at least one of ferric chloride, ferric oxide, zinc chloride, zinc oxide, cupric chloride, cupric oxide and cobalt oxide.
4. The method for preparing biomass polyurethane based on high-activity lignin polyphenol as claimed in claim 1, wherein in step 1), the plant raw material is at least one of softwood, hardwood, bamboo and grass raw materials, the plant raw material has the size specification of 10-100 mesh particles, 2-4 cm long and 1-2 cm wide wood chips or bamboo chips and 2-4 cm long and grass raw materials; the dissolving temperature of the plant raw materials in the eutectic solvent is 60-140 ℃.
5. The method for preparing biomass polyurethane according to claim 1, wherein in the step 1), the eutectic solvent is at least one of choline chloride/oxalic acid system, choline chloride/glycerol system, choline chloride/lactic acid system, choline chloride/citric acid system, choline chloride/malic acid system and choline chloride/glycerol/potassium carbonate system, and the size of the eutectic solvent is below 200 mesh.
6. The method for preparing biomass polyurethane based on high-activity lignin polyphenol as claimed in claim 1, wherein in step 2), the solution of lignin polyphenol is mixed with polyethylene glycol solution according to molar ratio of 0.1-0.5: 1; the molar ratio of the sum of the molar numbers of the lignin polyphenol solution and the polyethylene glycol solution to the isocyanate is 0.3-0.6: 1; the molar ratio of the chain extender to the isocyanate is 0.4-0.7: 1; the temperature of dripping isocyanate is 60-85 ℃; the mass ratio of the second catalyst to the lignin dissolving solution is 0.001-0.005:1, w/w; the weight average molecular weight of the polyethylene glycol solution is 200-1000; the stirring speed is 100-500 r/min.
7. The method for preparing biomass polyurethane according to claim 1, wherein in step 2), the organic solvent is at least one of 1, 4-dioxane, dimethyl sulfoxide, N, N-dimethylformamide, dichloromethane and acetone.
8. The method for preparing biomass polyurethane according to claim 1, wherein in the step 2), the isocyanate comprises at least one of Toluene Diisocyanate (TDI), isophorone diisocyanate (IPDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), Hexamethylene Diisocyanate (HDI), and Lysine Diisocyanate (LDI).
9. The method for preparing biomass polyurethane according to claim 1, wherein in step 2), the second catalyst is at least one of dibutyltin dilaurate, triethylenediamine, triethanolamine, stannous octoate, organic lithium, organic bismuth and organic zinc catalysts; the chain extender is at least one of 1, 4-butanediol, ethylenediamine, 3' -dichloro-4, 4-diaminodiphenylmethane, 1, 4-cyclohexanediol, hydrogenated bisphenol A, dimethylene phenyl glycol, hydroquinone bis-beta-hydroxyethyl ether, resorcinol hydroxyl ether, -glycerol allyl ether, glycidyl allyl ether, dicumyl peroxide and sulfur.
10. Product for the production of biomass polyurethanes based on highly active lignin polyphenols, characterized in that it is obtained by the process according to any one of claims 1 to 9.
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