CN113858398A - Size-adjustable cover beam side mold capable of being disassembled for recycling - Google Patents
Size-adjustable cover beam side mold capable of being disassembled for recycling Download PDFInfo
- Publication number
- CN113858398A CN113858398A CN202110983905.5A CN202110983905A CN113858398A CN 113858398 A CN113858398 A CN 113858398A CN 202110983905 A CN202110983905 A CN 202110983905A CN 113858398 A CN113858398 A CN 113858398A
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- frame
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- size
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- 238000004064 recycling Methods 0.000 title description 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 105
- 239000010959 steel Substances 0.000 claims abstract description 105
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008719 thickening Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009417 prefabrication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
Abstract
The invention provides a detachable and recyclable size-adjustable cover beam side mold which comprises a panel, a steel frame, an inner steel bent frame, an outer steel bent frame, a walkway plate and guardrails, wherein the panel comprises a main panel and a sub-panel, the steel frame comprises a main frame and a sub-frame, the sub-panel and the sub-frame are detachably mounted, the sub-frame is mounted on the inner steel bent frame, the outer steel bent frame and the inner steel bent frame are fixedly mounted, a crosspiece is arranged on the lower side of each sub-panel, the walkway plate is mounted on the crosspiece, and the guardrails are arranged outside a walkway. The panel can be adjusted in size through the assembling and disassembling sub-panel and the frame according to the shape of the prefabricated part, the replacement of the die can be carried out through the updating of the panel, the whole set of die does not need to be replaced, the manufacturing cost of the whole set of die is saved, the die can be disassembled, stacked and placed in a small stacking place during storage, the utilization of site resources is saved, the size of the panel can be adjusted through assembling and disassembling short panels according to the size of the prefabricated part, matched dies are saved, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of bridge construction, in particular to a size-adjustable cover beam side mold capable of being detached and recycled.
Background
With the continuous progress of urbanization and building industrialization, the assembly type construction technology of urban elevated road construction engineering is widely applied, the production process of the prefabricated box girder, the cover girder and the upright post is mature day by day, the cover girder is used as a middle supporting structure of the elevated road, the size and the height can be changed correspondingly according to the change condition of road surface load, and the like, so that the factory prefabrication process is complex and diversified. In the prefabrication process, a plurality of sets of steel templates are required to be prepared, even a plurality of capping beams or even a single capping beam is required to be configured at the ramp part, so that the resource is greatly wasted, the production cost is relatively high, the standardization degree of the existing urban overhead capping beam is good, and the design of the engineering capping beam is basically similar, so that the capping beam mold with good size adaptability and high utilization rate is very necessary.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a detachable recyclable size-adjustable cover beam side die, which is used for solving the problems of serious manufacturing cost and resource waste of a cover beam die in the prior art.
In order to achieve the above and other related objects, the present invention provides a size-adjustable cover beam side form capable of being disassembled for recycling, comprising a panel, a steel frame, an inner steel bent frame, an outer steel bent frame, a walkway plate and a detachable guardrail, wherein the panel comprises a main panel and at least one sub-panel spliced in the height direction, the steel frame comprises a main frame with the same size as the main panel and a sub-frame with the same size as the sub-panel, the main panel and the main frame are detachably mounted, the sub-panel and the corresponding sub-frame are detachably mounted, the height of the main frame is greater than that of the sub-frame, the main frame is arranged at the bottom of the sub-frame, the sub-frames are longitudinally arranged and fixedly mounted on the inner steel bent frame, the outer steel bent frame is parallel to the inner steel bent frame and fixedly mounted through a crosspiece, and the main panel and the inner steel bent frame are fixedly mounted through a crosspiece, The high position of sub-panel downside all corresponds and is provided with the crosspiece, the crosspiece sets up to a plurality ofly along transversely, the guidance tape install in just be provided with safe difference in height with the panel top on the crosspiece, can dismantle the guardrail and set up on the outside steel bent of the outside of guidance tape.
According to the preferable technical scheme, guard rail bolt hanging lugs are arranged on the outer steel bent frames, and fixing plug pins matched with the guard rail bolt hanging lugs are arranged at the bottom ends of the detachable guard rails.
As preferred technical scheme, be provided with the thickening nut on the panel, the steel frame is provided with the bolt hole with the position that the thickening nut corresponds, the steel frame with the panel passes through bolt fixed mounting.
As a preferred technical scheme, the steel frame is connected with the inner side steel bent frame through high-strength flange bolts.
According to the preferable technical scheme, angle steel is arranged at the position where the crosspiece is connected with the walkway plate, the cross section of the walkway plate is of a U-shaped structure, and the walkway plate is connected with the angle steel through a flange.
According to the preferable technical scheme, the inner steel bent frame comprises a plurality of inner steel columns which are arranged in parallel, and the inner steel columns are formed by reversely splicing two channel steels.
As the preferred technical scheme, the outer steel bent frame comprises a plurality of outer steel columns which are arranged in parallel, the outer steel columns are made of square steel, a cross brace is arranged between every two adjacent outer steel columns at the end parts, and the cross brace is connected with lug plates on the outer steel columns through bolts.
As a preferred technical scheme, the detachable guardrail is arranged between every two adjacent steel columns on the outer side.
As the preferred technical scheme, the bottom of the outer steel bent frame is provided with a reinforcing square pipe.
As a preferable technical scheme, the bottom of the outer steel bent frame is connected with an adjustable screw rod.
As described above, the present invention has the following advantageous effects:
(1) the panel can be adjusted in size through the panel dismounting and mounting according to the shape of the prefabricated part, so that the manufacturing cost of the whole set of die is saved, and the production cost is reduced.
(2) The invention keeps the main structure of the die bent, updates the panel, realizes die replacement and improves the molding quality on the basis of low investment.
(3) The invention is provided with the bolt hangers, and the position of the guardrail can be adjusted up and down, thereby meeting the safety protection of construction at different heights.
(4) The integral bent frame is assembled, and can be stacked in a non-construction stage in a three-way manner, so that a large amount of stacking sites are saved.
Drawings
Fig. 1 is a schematic view showing one of the structures of the capping beam side mold of the present invention.
Fig. 2 is a second schematic structural view of the side form of the bent cap of the present invention.
Fig. 3 is a third schematic structural view of the side form of the bent cap according to the present invention.
Fig. 4 is a schematic structural diagram of a short steel frame in the capping beam side mold.
Fig. 5 is a schematic structural diagram of a long steel frame in the capping beam side mold.
Fig. 6 is a schematic view showing the structure of a guardrail in the side form of the bent cap of the invention.
Wherein the reference numerals are specified as follows: the novel guardrail comprises a short panel 1, a long panel 2, a short steel frame 3, a long steel frame 4, an inner side steel bent frame 5, a crosspiece 6, an outer side steel bent frame 7, a guardrail bolt hanging lug 8, a walkway plate 9, a cross brace 10, a detachable guardrail 11, a reinforcing square tube 12 and a fixing pin 13.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 6. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
This embodiment provides an equipment bent cap side form with adjustable size that can dismantle recycling, which comprises a pane, the steel framework, inboard steel bent frame 5, outside steel bent frame 7, walk guidance tape 9 and can dismantle guardrail 11, the panel includes at least one sub-panel and a main board along the direction of height concatenation, the height that highly is greater than the sub-panel of main board, in this embodiment, including a main board and a sub-panel, the upper segment is short panel 1, the lower segment is long panel 2, short panel 1's back weld has the thickening nut, the thickening nut is neatly arranged, long panel 2's the same welding in back has the thickening nut. The steel framework includes the sub-framework the same with sub-panel size, the main frame the same with main panel size, and upper portion is short steel frame 3, and the lower part is long steel frame 4, and through the thickening nut, the panel is directly connected with steel framework through the bolt, and short panel 1 is connected with short frame, and long panel 2 is connected with long frame. The short steel frames 3 and the long steel frames 4 are arranged in an up-down manner and are arranged on the inner side steel bent frame 5, and the outer side steel bent frame 7 is parallel to the inner side steel bent frame 5 and is fixedly arranged through the crosspiece 6. Crosspiece 6 vertically is provided with the multilayer, and wherein, top layer crosspiece 6 and second layer crosspiece 6 not only play the effect of strengthening, can be used for the installation to walk guidance tape 9 simultaneously, walk guidance tape 9 and install on crosspiece 6 and have safe difference in height with the top of panel, and crosspiece 6 sets up to a plurality ofly along transversely. Set up the angle steel in top layer crosspiece 6 and second layer crosspiece 6's position, walk guidance tape 9 and adopt flange joint with the angle steel, walk the cross section of guidance tape 9 and be U style of calligraphy structure, walk guidance tape 9 and adopt the decorative pattern steel sheet preparation to form. The detachable guardrail 11 is detachably arranged outside the walkway, the outer steel bent 7 is provided with a guardrail bolt hanging lug 8 below the top crosspiece 6 and the second crosspiece 6, and the bottom end of the detachable guardrail 11 is provided with a fixing pin 13 matched with the guardrail bolt hanging lug 8.
The inner steel bent frame 5 comprises a plurality of inner steel columns which are arranged in parallel, and the inner steel columns are formed by splicing two channel steel in the direction. The outer steel bent 7 comprises a plurality of parallel arrangement's outside steel column, and the outside steel column adopts the square steel preparation to form, is located to be provided with bridging 10 between two adjacent outside steel columns of tip, bridging 10 with otic placode on the outside steel column passes through bolted connection, sets up one between two liang of adjacent outside steel columns can dismantle guardrail 11.
This implementation is provided with reinforcing square pipe 12 in the bottom of outside steel bent 7, and adjustable lead screw is connected to the bottom of outside steel bent 7.
The capping beam side die is formed into a set of side die whole by assembling a panel, a steel frame, an inner steel bent frame 5, an outer steel bent frame 7, a walkway plate 9, a detachable guardrail 11, an adjusting screw rod and the like in a bolt connection and bolt connection mode, when the height of the capping beam is small, an upper short panel 1 and a short steel frame 3 can be detached to reduce the size of the side die, the same walkway plate 9 is also suitable for downward adjustment of the size of the capping beam and is placed on a second layer of crosspiece 6, the detachable guardrail 11 is inserted into a lower layer of guardrail bolt hanging lug 8, and the prefabrication work of the small-size capping beam can be carried out; the panel is broken and damaged in the production process, the side die does not need to integrally replace the panel, and only the panel and the fixing screw of the steel frame need to be unscrewed to replace the panel; when the mold is not required to be produced any more after the engineering is finished, all the parts can be disassembled and stacked, so that a large number of stacking places can be saved, careful later maintenance can be performed on the mold, and the utilization and turnover efficiency of the mold is greatly improved.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. The utility model provides an equipment bent cap side form with adjustable size of can dismantling used cyclically which characterized in that includes panel, steel framework, inboard steel bent frame, outside steel bent frame, pavement slab and can dismantle the guardrail, the panel includes a main panel and at least one sub-panel along the direction of height concatenation, steel framework includes the main frame the same with main panel size, the sub-frame the same with sub-panel size, main panel and the detachable installation of main frame, sub-panel and the detachable installation of sub-frame that corresponds, the height of main frame is greater than the height of sub-frame, the main frame sets up in the bottom of sub-frame, the sub-frame is longitudinal arrangement fixed mounting in on the inboard steel bent frame, outside steel bent frame with inboard steel bent frame is parallel and through crosspiece fixed mounting, the main panel the high position of sub-panel downside all corresponds and is provided with the crosspiece, the crosspiece sets up to a plurality ofly along transversely, the guidance tape install in on the crosspiece and be provided with the panel top and have safe difference in height, can dismantle the guardrail and set up on the outside steel bent of the outside of guidance tape.
2. The detachable recyclable size-adjustable assembled bent cap side die as claimed in claim 1, wherein the outer steel bent frame is provided with guard rail latch lugs, and the bottom end of the detachable guard rail is provided with fixing pins matched with the guard rail latch lugs.
3. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein thickened nuts are arranged on the panel, bolt holes are arranged at positions of the steel frame corresponding to the thickened nuts, and the steel frame and the panel are fixedly installed through bolts.
4. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein the steel frame and the inner steel bent frame are connected through high-strength flange bolts.
5. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein an angle steel is arranged at the position where the crosspiece is connected with the walkway plate, the cross section of the walkway plate is of a U-shaped structure, and the walkway plate is connected with the angle steel through a flange.
6. The detachable and recyclable size-adjustable assembled capping beam side form of claim 1, wherein the inner steel bent frame comprises a plurality of inner steel columns arranged in parallel, and the inner steel columns are formed by reversely splicing two steel channels.
7. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein the outer steel bent frame comprises a plurality of outer steel columns arranged in parallel, the outer steel columns are made of square steel, a cross brace is arranged between two adjacent outer steel columns at the end, and the cross brace is connected with the lug plates on the outer steel columns through bolts.
8. The detachable recyclable size-adjustable assembled capping beam side form as claimed in claim 1, wherein the detachable guardrail is arranged between every two adjacent outer steel columns.
9. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein the bottom of the outer steel bent frame is provided with a reinforcing square pipe.
10. The detachable and recyclable size-adjustable assembled capping beam side mold as claimed in claim 1, wherein the bottom of the outer steel bent frame is connected with an adjustable screw rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110983905.5A CN113858398A (en) | 2021-08-25 | 2021-08-25 | Size-adjustable cover beam side mold capable of being disassembled for recycling |
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CN202110983905.5A CN113858398A (en) | 2021-08-25 | 2021-08-25 | Size-adjustable cover beam side mold capable of being disassembled for recycling |
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CN202110983905.5A Pending CN113858398A (en) | 2021-08-25 | 2021-08-25 | Size-adjustable cover beam side mold capable of being disassembled for recycling |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103225394A (en) * | 2013-05-06 | 2013-07-31 | 中国十七冶集团有限公司 | Big wood template construction method of indoor constructional engineering shear wall |
JP3194686U (en) * | 2014-09-24 | 2014-12-04 | 森田建設株式会社 | Column formwork device |
CN109267746A (en) * | 2018-11-02 | 2019-01-25 | 浙江工业大学 | A kind of beam forms of multifunctional movable |
CN209129364U (en) * | 2018-11-29 | 2019-07-19 | 曲周县和盛新型建筑材料有限公司 | A kind of steel builds the cast-in-place molding machine of building enclosure |
CN112814370A (en) * | 2020-12-31 | 2021-05-18 | 中建八局第一建设有限公司 | Construction method for formwork supporting protection device |
-
2021
- 2021-08-25 CN CN202110983905.5A patent/CN113858398A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103225394A (en) * | 2013-05-06 | 2013-07-31 | 中国十七冶集团有限公司 | Big wood template construction method of indoor constructional engineering shear wall |
JP3194686U (en) * | 2014-09-24 | 2014-12-04 | 森田建設株式会社 | Column formwork device |
CN109267746A (en) * | 2018-11-02 | 2019-01-25 | 浙江工业大学 | A kind of beam forms of multifunctional movable |
CN209129364U (en) * | 2018-11-29 | 2019-07-19 | 曲周县和盛新型建筑材料有限公司 | A kind of steel builds the cast-in-place molding machine of building enclosure |
CN112814370A (en) * | 2020-12-31 | 2021-05-18 | 中建八局第一建设有限公司 | Construction method for formwork supporting protection device |
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Application publication date: 20211231 |
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RJ01 | Rejection of invention patent application after publication |