CN113856944A - Dustless processing system suitable for chuck surface machining - Google Patents
Dustless processing system suitable for chuck surface machining Download PDFInfo
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- CN113856944A CN113856944A CN202111127819.0A CN202111127819A CN113856944A CN 113856944 A CN113856944 A CN 113856944A CN 202111127819 A CN202111127819 A CN 202111127819A CN 113856944 A CN113856944 A CN 113856944A
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- dust
- dust removal
- chuck
- workbench
- processing
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- 238000003754 machining Methods 0.000 title claims description 43
- 239000000428 dust Substances 0.000 claims abstract description 242
- 230000007246 mechanism Effects 0.000 claims abstract description 179
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 238000007605 air drying Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 10
- 206010013781 dry mouth Diseases 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000005498 polishing Methods 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 6
- 238000003912 environmental pollution Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a dust-free processing system suitable for chuck surface processing, which comprises a workbench, wherein the workbench is in an annular structure with two opposite semicircular ends, a supporting seat is arranged at the bottom of the workbench, a conveying mechanism is arranged on the workbench, a first surface dust removing mechanism is arranged at the top of one side of the workbench, a dust-free air drying mechanism is arranged at the top of the workbench at one side of the first surface dust removing mechanism, a chuck processing mechanism is arranged at the top of the workbench at the other side of the first surface dust removing mechanism, a second surface dust removing mechanism is arranged at the top of the workbench at one side of the chuck processing mechanism far away from the first surface dust removing mechanism, a spraying mechanism is arranged at the top of the workbench between the second surface dust removing mechanism and the dust-free air drying mechanism, and a dust collecting mechanism is arranged inside an annular groove of the workbench. The invention forms a dustless production line for processing the surface of the chuck by arranging a series of structures, improves the processing quality and efficiency of the surface of the chuck, and has continuous, stable, efficient, energy-saving production line system and stronger practicability.
Description
Technical Field
The invention relates to the technical field of chuck machining dust-free treatment, in particular to a dust-free treatment system suitable for chuck surface machining.
Background
Chucks are mechanical devices used to clamp workpieces on machine tools. The machine tool accessory clamps and positions a workpiece by utilizing the radial movement of movable clamping jaws uniformly distributed on a chuck body. During the manufacturing process of the chuck, the surface of the chuck needs to be processed, such as polishing, spraying and the like.
When present chuck surface adds man-hour, can produce a large amount of dust diffusion in the operational environment, like the polishing on chuck surface, not only cause environmental pollution, and the dust that is detained on chuck surface influences its subsequent processing, like the spraying on chuck surface, leads to chuck spraying layer to have dust impurity, influences chuck surface machining product quality, and the practicality is relatively poor.
Disclosure of Invention
The present invention is directed to a dust-free treatment system for chuck surface machining, which solves the above-mentioned problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a dust-free processing system suitable for chuck surface processing comprises a workbench, wherein the workbench is in a ring structure with two semicircular opposite ends, a supporting seat is arranged at the bottom of the workbench, a conveying mechanism is arranged on the workbench, a first surface dust removing mechanism is arranged at the top of one side of the workbench, a dust-free air drying mechanism is arranged at the top of the workbench at one side of the first surface dust removing mechanism, a chuck processing mechanism is arranged at the top of the workbench at the other side of the first surface dust removing mechanism, a second surface dust removing mechanism is arranged at the top of the workbench at one side of the chuck processing mechanism away from the first surface dust removing mechanism, a spraying mechanism is arranged at the top of the workbench between the second surface dust removing mechanism and the dust-free air drying mechanism, a dust collecting mechanism is arranged inside a ring groove of the workbench, and the input end of the dust collecting mechanism is connected with the first surface dust removing mechanism and the second surface dust removing mechanism, the output end of the dust collecting mechanism is connected with the dust-free air drying mechanism.
Preferably, transport mechanism includes endless conveyor, the master gear, from gear and annular toothed plate, the top of workstation is equipped with rather than corresponding endless conveyor, endless conveyor's annular inboard is equipped with annular toothed plate, the one end of workstation is equipped with the master gear, the other end of workstation is equipped with from the gear, and the meshing of annular toothed plate locates the master gear and follows the gear, the output fixed mounting of shaft coupling and servo motor is passed through to the bottom of master gear, endless conveyor runs through a surface dust removal mechanism, dustless air-dry mechanism, chuck processing mechanism, No. two surface dust removal mechanism and spraying mechanism set up.
Preferably, No. one surface dust removal mechanism and No. two surface dust removal mechanisms adopt the same structure setting, all include first aircraft bonnet, first dust exhausting fan, the pneumatic cylinder, dust removal brush and first dust removal mouth, the top of workstation is equipped with first aircraft bonnet, the lower extreme of the relative both sides of first aircraft bonnet all is equipped with the opening, the top of first aircraft bonnet is equipped with the pneumatic cylinder, the output of pneumatic cylinder passes through hydraulic stem and rotating electrical machines fixed mounting, the output of rotating electrical machines passes through shaft coupling and dust removal brush fixed mounting, the inside first dust removal mouth of having through support fixed mounting of first aircraft bonnet on one side of the dust removal brush, first dust removal mouth passes through the tuber pipe and is connected with the first dust exhausting fan input on one side of the first aircraft bonnet, the output of first dust exhausting fan is connected with dust collection mechanism.
Preferably, chuck processing agency includes the third aircraft bonnet, the straight line module, the thread bush, the processing head, the second removes dust mouthful, bellows and second dust exhausting fan, workstation top between a surface dust exhausting mechanism and the No. two surface dust exhausting mechanism is equipped with the third aircraft bonnet, the lower extreme of the relative both sides of third aircraft bonnet all is equipped with the opening, the top is equipped with the straight line module in the third aircraft bonnet, be equipped with the thread bush on the straight line module, the bottom of thread bush is equipped with the crane, the bottom of crane is equipped with the processing head, be equipped with the second and remove dust mouthful on the crane of processing head one side, the second removes dust mouthful is connected with the one end of bellows through the tuber pipe, the other end of bellows passes through the tuber pipe and is connected with the second dust exhausting fan input on one side of third aircraft bonnet, the output and the dust collecting mechanism of second dust exhausting fan are connected.
Preferably, dust collecting mechanism includes the shell, the import that removes dust, clean export, the dust removal filter core, fall dirt and fight and the deashing mechanism, the lower extreme of shell one side is equipped with the import that removes dust, the import that removes dust is connected with first dust exhausting fan, second dust exhausting fan's output through the tuber pipe, the upper end of shell opposite side is equipped with clean export, clean export is passed through the tuber pipe and is connected with dustless air-dry mechanism, the inside dust removal filter core that is equipped with of shell between import and the clean export that removes dust, the bottom an organic whole of shell is equipped with the dirt and fights, the bottom that falls dirt and fight is equipped with the deashing mechanism.
Preferably, dustless air-dry mechanism includes the second aircraft bonnet, air-dries mouth and blast pipe, and the workstation top between a surface dust removal mechanism and the spraying mechanism is equipped with the second aircraft bonnet, and the lower extreme of the relative both sides of second aircraft bonnet all is equipped with the opening, and the inside of second aircraft bonnet is equipped with air-dries the mouth through the mounting bracket, and air-dries the mouth and passes through blast pipe and clean exit linkage.
Preferably, the dust removing mechanism comprises a collecting box, a groove, a collecting drawer and a material port, the collecting box is arranged at the bottom of the dust falling hopper, the groove is formed in the collecting box, the collecting drawer is arranged inside the groove, the material port is arranged at the top of the collecting box, and the material port is connected with the dust falling hopper.
Preferably, the one end of collecting the drawer is equipped with the end plate, be T type structure setting between collection drawer and the end plate, be equipped with the seal groove on the surface of collecting box one side, be equipped with the sealing washer corresponding with the seal groove on the end plate in the collection drawer outside, the inside of seal groove is located to the sealing washer.
Compared with the prior art, the invention has the beneficial effects that:
1. this dustless processing system suitable for chuck surface machining through the transport mechanism who sets up on the workstation, utilizes endless conveyor to realize the conveying of chuck, forms chuck surface machining production line for batch chuck surface machining, and the dust removal mechanism and the collection dirt mechanism that set up for chuck surface machining production line system is dustless, the environmental protection, improves chuck surface machining's quality and efficiency then, and this production line system is continuous, stable, high-efficient, energy-conserving.
2. This dustless processing system suitable for chuck surface machining through setting up a surface dust removal mechanism and the second surface dust removal mechanism on the workstation, can remove dust and clear up before chuck surface machining and after the processing, realizes that chuck surface is clean dustless, avoids chuck surface dust to influence its machining precision, and subsequent spraying processing, improves chuck quality.
3. This dustless processing system suitable for chuck surface machining through setting up the second dust removal mouth on chuck processing agency, synchronous motion between second dust removal mouth and the processing head, to dust, the sweeps dust removal treatment that chuck surface machining produced, processing is removed dust nimble, high-efficient, avoids the environmental pollution that the processing raise dust caused, further realizes the dustless of production line system.
4. This dustless processing system suitable for chuck surface machining through the collection dirt mechanism that sets up, and the dirty air that surface dust removal mechanism and chuck processing agency removed dust and produce filters, the dust is collected through collection dirt mechanism to be used for dustless air-dry mechanism with the clean air after filtering, not only accelerate the machining efficiency on chuck surface, and reduce equipment and running cost, collection dirt mechanism deashing is convenient, and the practicality is stronger.
Drawings
FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a top view of the transfer mechanism of the present invention;
FIG. 3 is a schematic structural view of a surface dust removing mechanism according to the first embodiment of the present invention;
FIG. 4 is a schematic structural view of a chuck machining mechanism according to the present invention;
FIG. 5 is a schematic view of a dust-free air drying mechanism according to the present invention;
FIG. 6 is a schematic view of the dust collecting mechanism of the present invention;
FIG. 7 is a schematic view of a clean outlet according to the present invention;
FIG. 8 is a schematic structural view of an ash removal mechanism according to embodiment 2 of the present invention.
In the figure: 1. a work table; 2. a transport mechanism; 21. an endless conveyor belt; 22. a main gear; 23. a slave gear; 24. a ring toothed plate; 3. a surface dust removal mechanism; 31. a first hood; 32. a first dust removal fan; 33. a hydraulic cylinder; 34. a dust removal brush; 35. a first dust removal port; 4. a dust-free air drying mechanism; 41. a second hood; 42. air drying the mouth; 43. an air supply pipe; 5. a chuck machining mechanism; 51. a third hood; 52. a linear module; 53. a threaded sleeve; 54. a machining head; 55. a second dust removal port; 56. a bellows; 57. a second dust removal fan; 6. a dust collecting mechanism; 61. a housing; 62. a dust removal inlet; 63. a clean outlet; 64. a dust removal filter element; 65. a dust falling hopper; 66. a dust removal mechanism; 661. a collection box; 662. a groove; 663. a collection drawer; 664. a material port; 665. an end plate; 666. a sealing groove; 7. a second surface dust removal mechanism; 8. a spraying mechanism; 9. and (4) supporting the base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1 to 7, the dust-free processing system suitable for processing the surface of the chuck in the embodiment comprises a workbench 1, wherein the workbench 1 is arranged in a ring structure with two semicircular opposite ends, a supporting seat 9 is arranged at the bottom of the workbench 1, a conveying mechanism 2 is arranged on the workbench 1, a surface dust removing mechanism 3 is arranged at the top of one side of the workbench 1, a dust-free air drying mechanism 4 is arranged at the top of the workbench 1 at one side of the surface dust removing mechanism 3, a chuck processing mechanism 5 is arranged at the top of the workbench 1 at the other side of the surface dust removing mechanism 3, a surface dust removing mechanism 7 is arranged at the top of the workbench 1 at one side of the chuck processing mechanism 5 far away from the surface dust removing mechanism 3, a spraying mechanism 8 is arranged at the top of the workbench 1 between the surface dust removing mechanism 7 and the dust removing mechanism 4, a dust collecting mechanism 6 is arranged inside an annular groove of the workbench 1, and the input end of the dust collecting mechanism 6 is connected with the surface dust removing mechanism 3 and the surface dust removing mechanism 7, the output of collection dirt mechanism 6 is connected with dustless air-dry mechanism 4, through setting up transport mechanism 2 on workstation 1, forms chuck surface machining production line for chuck surface machining in batches, and the dust removal mechanism and the collection dirt mechanism 6 that set up for chuck surface machining production line system is dustless, the environmental protection, improves chuck surface machining's quality and efficiency then, and this production line system is continuous, stable, high-efficient, energy-conserving.
Specifically, transport mechanism 2 includes endless conveyor 21, master gear 22, from gear 23 and annular toothed plate 24, the top of workstation 1 is equipped with rather than corresponding endless conveyor 21, annular conveyor 21's annular inboard is equipped with annular toothed plate 24, the one end of workstation 1 is equipped with master gear 22, the other end of workstation 1 is equipped with from gear 23, and annular toothed plate 24 meshes and locates master gear 22 and from gear 23 on, the output fixed mounting of shaft coupling and servo motor is passed through to master gear 22's bottom, endless conveyor 21 runs through a surface dust removal mechanism 3, dustless air-dry mechanism 4, chuck processing mechanism 5, No. two surface dust removal mechanism 7 and spraying mechanism 8 set up, utilize endless conveyor 21 to realize the conveying of chuck, form chuck surface processing production line.
Further, the first surface dust removing mechanism 3 and the second surface dust removing mechanism 7 are arranged in the same structure and respectively comprise a first hood 31, a first dust removing fan 32, a hydraulic cylinder 33, a dust removing brush 34 and a first dust removing port 35, the top of the workbench 1 is provided with the first hood 31, the lower ends of two opposite sides of the first hood 31 are respectively provided with a through port, the top of the first hood 31 is provided with the hydraulic cylinder 33, the output end of the hydraulic cylinder 33 is fixedly installed with a rotating motor through a hydraulic rod, the output end of the rotating motor is fixedly installed with the dust removing brush 34 through a coupler, the first dust removing port 35 is fixedly installed inside the first hood 31 at one side of the dust removing brush 34 through a bracket, the first dust removing port 35 is connected with the input end of the first dust removing fan 32 at one side of the first hood 31 through an air pipe, the output end of the first dust removing fan 32 is connected with the dust collecting mechanism 6, the chuck is conveyed to enter the first hood 31 of the first surface dust removing mechanism 3, pneumatic cylinder 33 passes through hydraulic stem drive rotating electrical machines, dust removal brush 34 moves down, rotating electrical machines drive dust removal brush 34 rotates, it is clean to chuck surface dust removal, simultaneously, under the effect of first dust exhausting fan 32, the dusty air that the brush dust removal is clean produces is carried to collection dirt mechanism 6 by first dust removal mouth 35 through the tuber pipe, No. two surface dust removal mechanism 7 and the same principle dust removal cleaning operation of No. 3 surface dust removal mechanism, a surface dust removal mechanism 3 and the second surface dust removal mechanism 7 of setting, can remove dust the clearance before chuck surface machining and after the processing, it is dustless to realize chuck surface cleaning, avoid chuck surface dust to influence its machining precision, and the spraying processing after the processing, improve the chuck quality.
Further, the chuck machining mechanism 5 comprises a third hood 51, a linear module 52, a threaded sleeve 53, a machining head 54, a second dust removal port 55, a corrugated pipe 56 and a second dust removal fan 57, the top of the workbench 1 between the first surface dust removal mechanism 3 and the second surface dust removal mechanism 7 is provided with the third hood 51, the lower ends of two opposite sides of the third hood 51 are provided with through holes, the linear module 52 is arranged at the top inside the third hood 51, the threaded sleeve 53 is arranged on the linear module 52, the bottom of the threaded sleeve 53 is provided with a lifting frame, the bottom of the lifting frame is provided with the machining head 54, the lifting frame on one side of the machining head 54 is provided with the second dust removal port 55, the lifting frame comprises a lifting cylinder, a piston rod and a mounting frame, the bottom of the threaded sleeve 53 is provided with the lifting cylinder, the lifting cylinder is fixedly mounted with the mounting plate through the piston rod, the machining head 54 and the second dust removal port 55 are arranged at the bottom of the mounting plate, the processing head 54 comprises a polishing motor and a polishing wheel, the output end of the polishing motor is fixedly provided with the polishing wheel through a coupler, the polishing wheel is driven to rotate by the polishing motor 1 and is used for polishing the surface of the chuck, the second dust removal port 55 is connected with one end of a corrugated pipe 56 through an air pipe, the other end of the corrugated pipe 56 is connected with the input end of a second dust removal fan 57 on one side of a third hood 51 through the air pipe, the output end of the second dust removal fan 57 is connected with a dust collection mechanism 6, the chuck enters the third hood 51, the linear module 52 drives a threaded sleeve 53 to move to drive a lifting frame, the processing head 54 and the second dust removal port 55 to move and debug, the lifting frame moves downwards to enable the processing head 54 to be in contact with the surface of the chuck for polishing, under the action of the second dust removal fan 57, dust and waste scraps generated in the polishing process enter the air pipe and the corrugated pipe 56 through the second dust removal port 55, the dust is conveyed into the dust collecting mechanism 6, the second dust removing port 55 and the processing head 54 synchronously move, dust and waste scraps generated by processing the surface of the chuck are removed, the processing and dust removing are flexible and efficient, the environmental pollution caused by processing flying dust is avoided, and the dust-free production line system is further realized.
Further, the dust collecting mechanism 6 comprises a housing 61, a dust inlet 62, a clean outlet 63, a dust filter element 64, a dust falling hopper 65 and an ash cleaning mechanism 66, the lower end of one side of the housing 61 is provided with the dust inlet 62, the dust inlet 62 is connected with the output ends of the first dust removing fan 32 and the second dust removing fan 57 through air pipes, the upper end of the other side of the housing 61 is provided with the clean outlet 63, the clean outlet 63 is connected with the dust-free air drying mechanism 4 through air pipes, the dust filter element 64 is arranged inside the housing 61 between the dust inlet 62 and the clean outlet 63, the dust falling hopper 65 is integrally arranged at the bottom of the housing 61, the ash cleaning mechanism 66 is arranged at the bottom of the dust falling hopper 65, dust-containing air output by the first dust removing fan 32 and the second dust removing fan 57 enters the housing 61 through the dust inlet 62, the dust-containing air is filtered by the dust filter element 64, the filtered clean air is output from the clean outlet 63, and dust generated by the dust falling hopper 65 falls to the dust cleaning mechanism 66, the dust-containing air generated by the dust removal of the surface dust removal mechanism and the chuck processing mechanism 5 is filtered and collected by the dust collection mechanism 6, and the filtered clean air is used for the dust-free air drying mechanism 4, so that the processing efficiency of the surface of the chuck is accelerated, and the equipment and the operation cost are reduced.
Further, dustless air-dry mechanism 4 includes second aircraft bonnet 41, air-dry mouth 42 and blast pipe 43, workstation 1 top between a surface dust removal mechanism 3 and the spraying mechanism 8 is equipped with second aircraft bonnet 41, the lower extreme of the relative both sides of second aircraft bonnet 41 all is equipped with the opening, the inside of second aircraft bonnet 41 is equipped with air-dry mouth 42 through the mounting bracket, air-dry mouth 42 passes through blast pipe 43 and is connected with clean export 63, the air current of clean export 63 passes through blast pipe 43 and carries to the air-dry mouth 42 in the second aircraft bonnet 41, blow the surface of its below chuck by air-dry mouth 42, an air-dry processing for after the chuck surface spraying, accelerate spraying air-dry speed, avoid the dust in the air to glue on the chuck spraying surface, can save the power fan of air-drying usefulness simultaneously.
The using method of the embodiment comprises the following steps: placing a chuck to be processed on the endless conveyor belt 21 from one side of the first surface dust removing mechanism 3; the servo motor drives the main gear 22 on the conveying mechanism 2 to rotate, the main gear 22 and the annular toothed plate 24 which is wrapped and meshed between the gears 23 are driven to move, the annular toothed plate 24 is utilized to drive the annular conveying belt 21 to move, the conveying of the chuck is realized through the annular conveying belt 21, namely, the chuck sequentially passes through the first surface dust removal mechanism 3, the chuck processing mechanism 5, the second surface dust removal mechanism 7, the spraying mechanism 8 and the dust-free air drying mechanism 4 on the annular conveying belt 21, the chuck output by the dust-free air drying mechanism 4 is subjected to surface processing, the chuck is taken down to form a chuck surface processing production line for batch chuck surface processing, namely, the initial dust removal and cleaning treatment is carried out on the surface of the chuck through the first surface dust removal mechanism 3, then the chuck is conveyed into the chuck processing mechanism 5 to carry out surface polishing processing, and then the polished chuck is conveyed into the second surface dust removal mechanism 7 to carry out secondary dust removal treatment on the surface of the chuck, the production line system for processing the surface of the chuck is dustless and environment-friendly, so that the quality and the efficiency of processing the surface of the chuck are improved, and the production line system is continuous, stable, efficient and energy-saving; a surface dust removal mechanism 3, No. two surface dust removal mechanism 7 and chuck processing agency 5 remove dust the dusty air that produces and filter, the dust is collected through collection dirt mechanism 6 to be used for dustless air drying mechanism 4 with the clean air after filtering, not only accelerate the machining efficiency on chuck surface, and reduce equipment and running cost.
Example 2
The structure of the dust-free treatment system suitable for chuck surface machining in the embodiment is basically the same as that of the dust-free treatment system suitable for chuck surface machining in the embodiment 1, and the difference is that: the ash removal mechanism 66 includes a collection box 661, a groove 662, a collection drawer 663, and a gate 664 (see fig. 8). The bottom that falls dirt fill 65 is equipped with collecting box 661, is equipped with recess 662 in the collecting box 661, and the inside of recess 662 is equipped with collects drawer 663, and the top of collecting box 661 is equipped with material mouth 664, and material mouth 664 is connected with dust fill 65 that falls, is convenient for carry out the dust through deashing mechanism 66 and collects the clearance to collection dirt mechanism 6, convenient operation to guarantee that collection dirt mechanism 6 can long-term operation.
Specifically, the one end of collecting drawer 663 is equipped with end plate 665, is T type structure setting between collecting drawer 663 and the end plate 665, is equipped with seal groove 666 on the surface of collecting box 661 one side, is equipped with the sealing washer corresponding with seal groove 666 on the end plate 665 in the collecting drawer 663 outside, and the inside of seal groove 666 is located to the sealing washer, and the leakproofness is better between collecting drawer 663 and the collecting box 661.
The using method of the embodiment comprises the following steps: dust that dust removal filter core 64 filtered the production drops by dust hopper 65, gets into collection drawer 663 in the collecting box 661 through material mouth 664, will collect drawer 663 and take out in by recess 662, can filter the dust of collecting mechanism 6 and collect and clear up, will collect drawer 663 after the clearance and insert the use in recess 662 of collecting box 661 again, and the deashing is convenient, and the practicality is stronger.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a dustless processing system suitable for chuck surface machining, includes workstation (1), workstation (1) is the semicircular loop type structure setting in relative both ends, the bottom of workstation (1) is equipped with supporting seat (9), its characterized in that: the automatic dust collection device is characterized in that a conveying mechanism (2) is arranged on the workbench (1), a first surface dust removal mechanism (3) is arranged at the top of one side of the workbench (1), a dust-free air drying mechanism (4) is arranged at the top of the workbench (1) at one side of the first surface dust removal mechanism (3), a chuck processing mechanism (5) is arranged at the top of the workbench (1) at the other side of the first surface dust removal mechanism (3), a second surface dust removal mechanism (7) is arranged at the top of the workbench (1) at one side of the chuck processing mechanism (5) far away from the first surface dust removal mechanism (3), a spraying mechanism (8) is arranged at the top of the workbench (1) between the second surface dust removal mechanism (7) and the dust-free air drying mechanism (4), a dust collection mechanism (6) is arranged inside a ring groove of the workbench (1), and the input end of the dust collection mechanism (6) is connected with the first surface dust removal mechanism (3) and the second surface dust removal mechanism (7), the output end of the dust collecting mechanism (6) is connected with the dust-free air drying mechanism (4).
2. A dust free treatment system for chuck surface machining as claimed in claim 1, wherein: transport mechanism (2) are including endless conveyor belt (21), master gear (22), from gear (23) and annular toothed plate (24), the top of workstation (1) is equipped with rather than corresponding endless conveyor belt (21), the annular inboard of endless conveyor belt (21) is equipped with annular toothed plate (24), the one end of workstation (1) is equipped with master gear (22), the other end of workstation (1) is equipped with from gear (23), and annular toothed plate (24) meshing is located master gear (22) and is followed on gear (23), shaft coupling and servo motor's output fixed mounting is passed through to the bottom of master gear (22), endless conveyor belt (21) run through a surface dust removal mechanism (3), dustless air-dry mechanism (4), chuck processing agency (5), No. two surface dust removal mechanism (7) and spraying mechanism (8) set up.
3. A dust free treatment system for chuck surface machining as claimed in claim 2, wherein: the first surface dust removing mechanism (3) and the second surface dust removing mechanism (7) are arranged in the same structure and respectively comprise a first hood (31), a first dust removing fan (32), a hydraulic cylinder (33), a dust removing brush (34) and a first dust removing opening (35), the top of the workbench (1) is provided with the first hood (31), the lower ends of two opposite sides of the first hood (31) are respectively provided with a through opening, the top of the first hood (31) is provided with the hydraulic cylinder (33), the output end of the hydraulic cylinder (33) is fixedly installed with a rotating motor through a hydraulic rod, the output end of the rotating motor is fixedly installed with the dust removing brush (34) through a coupler, the first dust removing opening (35) is fixedly installed inside the first hood (31) at one side of the dust removing brush (34) through a support, the first dust removing opening (35) is connected with the input end of the first dust removing fan (32) at one side of the first hood (31) through an air pipe, the output end of the first dust removal fan (32) is connected with the dust collection mechanism (6).
4. A dust free treatment system for chuck surface machining as claimed in claim 3, wherein: chuck processing agency (5) include third aircraft bonnet (51), sharp module (52), thread bush (53), processing head (54), second dust removal mouth (55), bellows (56) and second dust removal fan (57), workstation (1) top between a surface dust removal mechanism (3) and a surface dust removal mechanism (7) is equipped with third aircraft bonnet (51), the lower extreme of the relative both sides of third aircraft bonnet (51) all is equipped with the opening, the top is equipped with sharp module (52) in third aircraft bonnet (51), be equipped with thread bush (53) on sharp module (52), the bottom of thread bush (53) is equipped with the crane, the bottom of crane is equipped with processing head (54), be equipped with second dust removal mouth (55) on the crane of processing head (54) one side, second dust removal mouth (55) are connected with the one end of bellows (56) through the tuber pipe, the other end of bellows (56) is connected with second dust removal fan (57) input on third aircraft bonnet (51) one side through the tuber pipe The output end of the second dust removal fan (57) is connected with the dust collection mechanism (6).
5. A dust free treatment system for chuck surface machining as claimed in claim 4, wherein: dust collection mechanism (6) are including shell (61), dust removal import (62), clean export (63), dust removal filter core (64), fall dirt fill (65) and deashing mechanism (66), the lower extreme of shell (61) one side is equipped with dust removal import (62), dust removal import (62) are through tuber pipe and first dust exhausting fan (32), the output of second dust exhausting fan (57) is connected, the upper end of shell (61) opposite side is equipped with clean export (63), clean export (63) are connected with dustless air-dry mechanism (4) through the tuber pipe, the inside dust removal filter core (64) that is equipped with of shell (61) between dust removal import (62) and clean export (63), the bottom an organic whole of shell (61) is equipped with falls dirt fill (65), the bottom that falls dirt fill (65) is equipped with deashing mechanism (66).
6. A dust free treatment system for chuck surface machining as claimed in claim 5, wherein: dustless air-dry mechanism (4) are equipped with second aircraft bonnet (41) including second aircraft bonnet (41), air-dry mouth (42) and blast pipe (43) at workstation (1) top between a surface dust removal mechanism (3) and spraying mechanism (8), and the lower extreme of the relative both sides of second aircraft bonnet (41) all is equipped with the opening, and the inside of second aircraft bonnet (41) is equipped with air-dry mouth (42) through the mounting bracket, and air-dry mouth (42) are connected with clean export (63) through blast pipe (43).
7. A dust free treatment system for chuck surface machining as claimed in claim 5, wherein: deashing mechanism (66) are equipped with collecting box (661) including collecting box (661), recess (662), collection drawer (663) and material mouth (664) including collecting box (661), recess (662) in collecting box (661), and the inside of recess (662) is equipped with collection drawer (663), and the top of collecting box (661) is equipped with material mouth (664), and material mouth (664) are connected with dust hopper (65) that falls.
8. A dust free treatment system for chuck surface machining as claimed in claim 7, wherein: the one end of collecting drawer (663) is equipped with end plate (665), be T type structure setting between collecting drawer (663) and end plate (665), be equipped with seal groove (666) on the surface of collecting box (661) one side, be equipped with the sealing washer corresponding with seal groove (666) on end plate (665) in the collecting drawer (663) outside, the inside of seal groove (666) is located to the sealing washer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111127819.0A CN113856944A (en) | 2021-09-26 | 2021-09-26 | Dustless processing system suitable for chuck surface machining |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111127819.0A CN113856944A (en) | 2021-09-26 | 2021-09-26 | Dustless processing system suitable for chuck surface machining |
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| Publication Number | Publication Date |
|---|---|
| CN113856944A true CN113856944A (en) | 2021-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111127819.0A Pending CN113856944A (en) | 2021-09-26 | 2021-09-26 | Dustless processing system suitable for chuck surface machining |
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Application publication date: 20211231 |
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