CN113849921B - Method for evaluating pretreatment effect of large data sample of wear of cutter of tunneling machine - Google Patents

Method for evaluating pretreatment effect of large data sample of wear of cutter of tunneling machine Download PDF

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CN113849921B
CN113849921B CN202110774098.6A CN202110774098A CN113849921B CN 113849921 B CN113849921 B CN 113849921B CN 202110774098 A CN202110774098 A CN 202110774098A CN 113849921 B CN113849921 B CN 113849921B
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李彤
韩爱民
施烨辉
程荷兰
李闯
王金铭
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Nanjing Tech University
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Abstract

A method for evaluating the pre-treatment effect of a tunneling machine cutter abrasion big data sample belongs to the technical field of tunneling machine cutter abrasion control in underground engineering technology, in order to quantitatively evaluate the effectiveness of different data pre-treatment means and the generalization capability of a corresponding cutter abrasion prediction model, physical quantity abstraction treatment, factor influence quantitative correction, structure statistic, fitting and empirical analysis are taken as technical means, pre-treatment geometric depth, structure cross-sample error ratio, correction error ratio influence factor, structure pre-treatment depth applicability cross-sample evaluation index and optimized pre-treatment depth of the tunneling machine cutter abrasion big data sample are defined as implementation steps, the quantization degree and the interpretability of the tunneling machine cutter abrasion big data sample pre-treatment method can be improved, and a calculation basis is provided for quantitatively evaluating the advantages and disadvantages of various tunneling machine cutter abrasion big data sample pre-treatment methods and optimizing proper data pre-treatment methods, the method is reasonable and has strong practicability.

Description

Method for evaluating pretreatment effect of large data sample of wear of cutter of tunneling machine
Technical Field
The invention relates to the technical field of wear control of a tunneling machine cutter in the technical field of underground engineering, in particular to a method for evaluating pretreatment effect of a tunneling machine cutter wear big data sample.
Background
The wear of the cutter of the heading machine is influenced by various factors such as the rock hardness degree, the thrust, the torque, the heading mileage and the like, so in order to obtain the statistical relationship between the sample of the wear amount of the cutter of the heading machine, which is actually measured in a construction site, and various factors such as the rock hardness degree, the thrust, the torque, the heading mileage and the like, statistical learning analysis is often performed by methods such as multivariate regression analysis, deep learning and the like.
However, the statistical model obtained by the methods of multiple regression analysis, deep learning and the like only reflects the mathematical relationship between sample values, and the generalization capability and the interpretability of the model are insufficient.
In order to improve generalization capability and interpretability of a prediction model of the wear loss of the cutter of the heading machine, the current pretreatment method of the wear loss of the cutter of the heading machine comprises the following steps:
dividing the abrasion loss by the rock breaking volume by a layering summation method (publication number: CN107180016A, publication date: 2017-09-19) for predicting the abrasion loss of the hob by using an abrasion specific loss index for pretreatment;
(Qinying, Zhanzhuqing, Sun Shachongchuan, etc.. TBM hob abrasion analysis and prediction based on field test [ J ] tunnel construction (Chinese and English), 2019, volume 39 (11): 1914-1921.) wear amount data is divided by the circumference of rock breaking track for pretreatment;
(Zhuweibin, King Hui, Jujian. composite stratum shield hob abrasion cause analysis and countermeasure [ J ] modern tunnel technology, 2006(04): 75-79 +85.) abrasion amount data is directly used as a dependent variable sample without pretreatment.
In order to eliminate the influence of the self-property difference of the rock and the consumed calculation resource difference on the applicability evaluation of the pretreatment method and scientifically and quantitatively evaluate the applicability of the pretreatment depths of various hob abrasion losses in different strata, an index capable of comparing and predicting the applicability of the method across samples needs to be constructed.
The existing sample value comparison indexes, such as arithmetic mean, variance, deviation and other statistics, are not influenced by the sample mean level on the sample value comparison indexes, but the size difference of the wear prediction deviation absolute value of the tunneling machine cutter in different stratums is large and is greatly influenced by stratum conditions, if the indexes are directly used for evaluating and predicting methods for evaluation, the calculated statistic value cannot reflect the accuracy of the predicting method, namely the existing statistics cannot be subjected to cross-sample comparison.
Therefore, in the tool wear amount sample preprocessing means of the tunneling machine, various data preprocessing means exist only sporadically at present, and indexes and methods for evaluating the effectiveness of different data preprocessing means and the generalization capability of corresponding tool wear prediction models are lacked.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for evaluating the pretreatment effect of a tunneling machine cutter abrasion big data sample, which has the performance of scientifically and quantitatively evaluating the applicability of pretreatment depths of various hob abrasion loss in different stratums by eliminating the influence of the self-property difference and the consumed calculation resource difference of rocks on the applicability evaluation of the pretreatment method.
The method comprises the following steps:
firstly, defining the pre-processing geometric depth of a tool wear big data sample;
constructing a cross-sample error ratio;
correcting error ratio influence factors;
fourthly, constructing a pre-treatment depth applicability cross-sample evaluation index;
and step five, optimizing the pretreatment depth.
Further, the first step is specifically as follows: dividing the wear loss of the cutter of the tunneling machine by 1 to obtain a pretreatment geometric depth for pretreatment of a cutter wear data sample, and defining the pretreatment geometric depth as a pretreatment geometric depth level 0 of a big data sample;
dividing the wear loss of the cutter of the tunneling machine by the length physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 1 level of the pretreatment geometric depth of the big data sample;
dividing the wear loss of the cutter of the tunneling machine by the physical area quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 2 levels of the pretreatment geometric depth of the big data sample;
and dividing the wear loss of the cutter of the tunneling machine by the volume physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 3 levels of the pretreatment geometric depth of the big data sample.
Further, the second step is specifically as follows: through providing a cross-sample error ratio Re, as shown in formula (1), the Re removes the influence of dimensional units, becomes a dimensionless expression and becomes a pure number, eliminates the influence of a sample mean level on a sample value comparison index, and transforms a simple mean square error into Re, namely error evaluation statistic which can carry out cross-sample comparison, so that indexes of different units or orders of magnitude can be placed under the same order of magnitude for comparison and weighting;
evaluating the size difference of prediction precision of different heading machine tool wear prediction models in different stratums and the generalization capability of the prediction method by using Re;
Figure BDA0003153726020000031
in equation (1), MSE is the mean square error obtained after a prediction method is applied to a group of samples,
avg is the arithmetic mean of the absolute values of the measured values of the samples in a group of samples.
Further, the third step is specifically: defining a prediction model to predict a group of actual measurement samples and obtain the whole process of a prediction result as a primary prediction operation;
when different prediction models are applied to different samples, the difference of prediction precision not only has different factors of data preprocessing methods, but also has precision difference caused by the difference of consumed computing resources;
correcting the difference of the computing resource consumption of Re according to the formula (2) to obtain a cross-sample correction error ratio CRe, wherein rc is the total amount of the computing resources consumed by the same prediction operation;
the total amount of computing resources consumed by one prediction operation can be the total main frequency of the CPU occupied by the prediction operation in an accumulated way;
CRe=Re×rc (2)
the CRe has corrected the computational resource variation factors in Re, and the CRe can represent the applicability of a data preprocessing method to a stratum.
Further, the fourth step is specifically: defining CRea as an arithmetic average value of CRe in a sample space, which is obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space, and sCRe is a standard deviation of CRe distribution in the sample space, which is obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space;
the method has the advantages that the cross-sample evaluation index SIMS of the pretreatment depth applicability is constructed, as shown in formula (3), the influence of the error distribution discrete degree on the generalization capability of the pretreatment method is taken into account while the error average level is considered;
therefore, the SIMS index can reflect the universality of the data preprocessing method of the prediction models of the abrasion loss of the different heading machines under the condition of multiple types of samples with large average level difference;
SIMS=|CRea+sCRe| (3)。
further, the fifth step is specifically: and counting to obtain the mapping relation between the SIMS of various prediction models and the pretreatment geometric depth level numerical value of the big data sample, fitting the mapping relation in a sample space to obtain the SIMS prediction model taking the pretreatment geometric depth level numerical value of the big data sample as input and the SIMS as output, and taking the pretreatment geometric depth of the big data sample when the SIMS in the sampling space is the minimum value as the optimal pretreatment depth.
Detailed description of the invention
The invention discloses a method for evaluating the pretreatment effect of a tunneling machine cutter abrasion big data sample, which comprises the following steps:
step one, defining the pre-processing geometric depth of a cutter abrasion big data sample
Various tunneling machine cutter wear prediction models and tunneling machine cutter wear amount sample pretreatment methods corresponding to the various prediction models are counted from the existing documents.
The method comprises the steps of counting existing samples of the abrasion loss of the cutter of the tunneling machine obtained in different stratums through actual measurement, enabling the samples of the abrasion loss of the cutter of the tunneling machine obtained in the same stratums to belong to the same group of samples, and enabling the samples of all groups in the counting category to jointly form a sample space.
And dividing the wear loss of the cutter of the tunneling machine by 1 to obtain a pretreatment geometric depth for pretreatment of the cutter wear data sample, and defining the pretreatment geometric depth as 0 level of the pretreatment geometric depth of the big data sample.
And dividing the wear loss of the cutter of the tunneling machine by the length physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth of the big data sample as level 1.
And dividing the wear loss of the cutter of the tunneling machine by the physical area quantity to carry out pretreatment geometrical depth of the cutter wear data sample, and defining the pretreatment geometrical depth of the big data sample to be 2 grades.
And dividing the wear loss of the cutter of the tunneling machine by the volume physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 3 levels of the pretreatment geometric depth of the big data sample.
Step two construct cross-sample error ratio
Through the fact that the cross-sample error ratio Re is provided, as shown in formula (1), the Re removes the influence of dimensional units, becomes a dimensionless expression and becomes a pure number, the influence of a sample mean level on a sample value comparison index is eliminated, a simple mean square error is transformed into Re, the error evaluation statistic which can be used for cross-sample comparison, and therefore indexes of different units or orders of magnitude can be compared and weighted under the same order of magnitude.
Therefore, the Re can be used for evaluating the size difference of the prediction accuracy of different heading machine tool wear prediction models in different strata and the generalization capability of the prediction method. In the formula (1), MSE is a mean square error obtained by applying a prediction method to the prediction of a group of samples, and avg is an arithmetic mean of absolute values of measured values of the samples in the group of samples.
Figure BDA0003153726020000051
Correcting the error ratio influencing factor in the third step
And defining a prediction model to predict a group of measured samples and obtain a prediction result as a primary prediction operation.
When different prediction models are applied to different samples, the difference of prediction precision not only has different factors of data preprocessing methods, but also has precision difference caused by the difference of consumed computing resources.
Therefore, Re is corrected for differences in computational resource consumption according to equation (2), and the cross-sample correction error ratio CRe, rc is the total amount of computational resources consumed by the same prediction operation.
The total amount of computing resources consumed by one prediction operation can be the total main frequency of a CPU (central processing unit) of the computer occupied by the prediction operation in an accumulated way.
CRe=Re×rc (2)。
The CRe has corrected the computational resource variation factors in Re, and the CRe can represent the applicability of a data preprocessing method to a stratum.
Cross-sample evaluation index of depth applicability of four-step structure pretreatment
The CRea is defined as the arithmetic mean value of each CRe in the sample space obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space, and the sCRe is the standard deviation of the distribution of each CRe in the sample space obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space.
The cross-sample evaluation index SIMS of the depth applicability of the pre-processing is constructed, as shown in formula (3), while the average error level is considered, the influence of the dispersion degree of error distribution on the generalization capability of the pre-processing method is taken into account.
When the SIMS is increased, the universality of the corresponding data preprocessing method is reduced, and when the SIMS is reduced, the universality of the corresponding data preprocessing method is enhanced.
Therefore, the SIMS index can reflect the universality of the data preprocessing method of the model for predicting the wear loss of the cutter of the different tunneling machines under the conditions of multiple types of samples with large average level difference.
SIMS=|CRea+sCRe| (3)。
Step five, optimizing the pretreatment depth
And carrying out statistics to obtain the mapping relation between the SIMS of various prediction models and the pre-processing geometric depth level numerical value of the large data sample, fitting the mapping relation in the sample space to obtain the SIMS prediction model taking the pre-processing geometric depth level numerical value of the large data sample as input and the SIMS as output, and taking the pre-processing geometric depth of the large data sample when the SIMS in the sampling space is the minimum value as the optimal pre-processing depth.

Claims (4)

1. A method for evaluating the pretreatment effect of a tunneling machine cutter abrasion big data sample is characterized by comprising the following steps:
firstly, defining the pre-processing geometric depth of a tool wear big data sample;
dividing the wear loss of the cutter of the tunneling machine by 1 to obtain a pretreatment geometric depth for pretreatment of a cutter wear data sample, and defining the pretreatment geometric depth as a pretreatment geometric depth level 0 of a big data sample;
dividing the wear loss of the cutter of the tunneling machine by the length physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 1 level of the pretreatment geometric depth of the big data sample;
dividing the wear loss of the cutter of the tunneling machine by the physical area quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 2 levels of the pretreatment geometric depth of the big data sample;
dividing the wear loss of the cutter of the tunneling machine by the volume physical quantity to carry out pretreatment geometric depth of the cutter wear data sample, and defining the pretreatment geometric depth as 3 levels of the pretreatment geometric depth of the big data sample;
constructing a cross-sample error ratio;
correcting error ratio influence factors;
fourthly, constructing a pre-treatment depth applicability cross-sample evaluation index;
defining CRea as an arithmetic average value of CRe in a sample space, which is obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space, and sCRe is a standard deviation of CRe distribution in the sample space, which is obtained after a prediction model is applied to the prediction of the sample measured values of all the stratums in the sample space;
the method has the advantages that the cross-sample evaluation index SIMS of the pretreatment depth applicability is constructed, as shown in formula (3), the influence of the error distribution discrete degree on the generalization capability of the pretreatment method is taken into account while the error average level is considered;
therefore, the SIMS index can reflect the universality of the data preprocessing method of the prediction models of the abrasion loss of the different heading machines under the condition of multiple types of samples with large average level difference;
Figure 623333DEST_PATH_IMAGE001
(3);
and step five, optimizing the pretreatment depth.
2. The method for evaluating the preprocessing effect of the big data sample of the wearing of the cutter of the tunneling machine according to claim 1, which is characterized in that the second step is as follows:
through providing a cross-sample error ratio Re, as shown in formula (1), the Re removes the influence of dimensional units, becomes a dimensionless expression and becomes a pure number, eliminates the influence of a sample mean level on a sample value comparison index, transforms a simple mean square error into the Re, and performs error evaluation statistics of cross-sample comparison, so that indexes of different units or orders of magnitude can be compared and weighted under the same order of magnitude;
evaluating the size difference of prediction precision of different heading machine tool wear prediction models in different stratums and the generalization capability of the prediction method by using Re;
Figure 354529DEST_PATH_IMAGE002
(1)
in the formula (1), MSE is a mean square error obtained by applying a prediction method to the prediction of a group of samples, and avg is an arithmetic mean of absolute values of measured values of the samples in the group of samples.
3. The method for evaluating the preprocessing effect of the big data sample of the wearing of the cutter of the tunneling machine according to claim 1, which is characterized in that the third step is as follows:
defining a prediction model to predict a group of actual measurement samples and obtain the whole process of a prediction result as a primary prediction operation;
when different prediction models are applied to different samples, the difference of prediction precision not only has different factors of data preprocessing methods, but also has precision difference caused by the difference of consumed computing resources;
correcting the difference of the computing resource consumption of Re according to the formula (2) to obtain a cross-sample correction error ratio CRe, wherein rc is the total amount of the computing resources consumed by the same prediction operation;
the total amount of computing resources consumed by one prediction operation can be the total main frequency of the CPU occupied by the prediction operation in an accumulated way;
Figure 347893DEST_PATH_IMAGE003
(2)
the CRe has corrected the computing resource difference factor in Re, and the CRe can represent the applicability of a data preprocessing method to a stratum.
4. The method for evaluating the preprocessing effect of the large data sample of the wear of the cutter of the tunneling machine according to claim 1, which is characterized in that the fifth step is as follows:
and counting to obtain the mapping relation between the SIMS of various prediction models and the pretreatment geometric depth level numerical value of the big data sample, fitting the mapping relation in a sample space to obtain the SIMS prediction model taking the pretreatment geometric depth level numerical value of the big data sample as input and the SIMS as output, and taking the pretreatment geometric depth of the big data sample when the SIMS in the sampling space is the minimum value as the optimal pretreatment depth.
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