CN113845717A - Low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and preparation method thereof - Google Patents

Low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and preparation method thereof Download PDF

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CN113845717A
CN113845717A CN202111355361.4A CN202111355361A CN113845717A CN 113845717 A CN113845717 A CN 113845717A CN 202111355361 A CN202111355361 A CN 202111355361A CN 113845717 A CN113845717 A CN 113845717A
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low
sheath material
free flame
polyolefin sheath
smoke halogen
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卢钱
王杰
赵帅
张群
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Suzhou Hengli Communications Material Co Ltd
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Suzhou Hengli Communications Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
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Abstract

The invention discloses a low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and a preparation method thereof, wherein the polyolefin sheath material comprises the following components in parts by weight: 5-10 parts of ethylene vinyl acetate; 15-30 parts of linear low-density polyethylene resin; 3-5 parts of maleic anhydride grafted linear low-density polyethylene; 30-60 parts of magnesium hydroxide coated calcium carbonate; 0.5-1 part of a lubricant; 0-1 part of antioxidant; 1-2 parts of a silane coupling agent. The polyolefin sheath material has excellent mechanical property, water resistance, flame retardance and high-temperature pressure resistance, and is easy to process and low in production cost.

Description

Low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and preparation method thereof
Technical Field
The invention belongs to the technical field of cable materials, and particularly relates to a low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and a preparation method thereof.
Background
The traditional cable sheath material is a product which is prepared by taking polyolefin resin as a base material, adding auxiliary agents such as inorganic flame retardant, filler, antioxidant, lubricant and the like, extruding and plasticizing the mixture by a screw in a proper proportion and mixing the mixture together. The inorganic flame retardant can improve the flame retardant property of the resin, the filler can reduce the material cost, and the antioxidant can improve the heat resistance of the product and delay the aging of the product; the lubricant can improve the processing performance of the product and make the material easier to demould and flow. The traditional cable sheath material needs to be added with a large amount of flame retardant, filler and the like to obtain good flame retardant effect and other properties; the filler is generally inorganic powder and has strong water absorption, so that the water resistance of the cable sheath material is poor.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and a preparation method thereof; the polyolefin sheath material has excellent mechanical property, water resistance, flame retardance and high-temperature pressure resistance, and is easy to process and low in production cost.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
a low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following components in parts by weight:
Figure BDA0003357322170000011
Figure BDA0003357322170000021
further, the content of vinyl acetate in the ethylene vinyl acetate is more than 18%.
Preferably, the lubricant is dimethicone.
Preferably, the silane coupling agent is at least one of vinyltrimethoxysilane, vinyltriethoxysilane and vinyltris (beta-methoxyethoxy) silane.
Further, the magnesium hydroxide coated calcium carbonate is prepared from magnesium sulfate, calcium carbonate and calcium hydroxide.
Preferably, the antioxidant is AT least one of antioxidant 300, antioxidant 1076, antioxidant AT-10 and antioxidant DLTP.
Further, the linear low-density polyethylene resin has a melt index of 40-60 g/10min at 190 ℃ under a load of 2.16 kg.
The invention further provides a preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material, which comprises the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, a lubricant, an antioxidant and a silane coupling agent in proportion, and uniformly mixing in a high-speed mixer;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
Further, the heating temperature of the double-screw extruder is 160-210 ℃.
Further, the heating temperature of the single-screw extruder is 140-160 ℃.
The invention has the beneficial effects that: the invention takes linear low-density polyethylene resin and ethylene vinyl acetate as base materials, takes magnesium hydroxide coated calcium carbonate as filling, and adds silane coupling agent and other auxiliary agents, thereby improving the high-temperature pressure resistance, water resistance, flame retardance and mechanical property of the sheath material, improving the processing property of the sheath material and reducing the production cost; the magnesium hydroxide coated calcium carbonate is used as a filler, so that the mechanical properties such as the elongation at break, the tensile strength and the like of the sheath material can be improved, and the flame retardance of the cable material can be improved; the surface of the magnesium hydroxide coated calcium carbonate contains more-OH groups, the-OH groups can be crosslinked with a silane coupling agent, and the silane coupling agent can also react with a resin base material, so that a crosslinking structure with better water resistance is formed, and the water resistance of the cable sheath material is greatly improved.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to specific embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a low-cost water-resistant low-smoke halogen-free flame-retardant polyolefin sheath material which comprises the following components in parts by weight:
Figure BDA0003357322170000031
Figure BDA0003357322170000041
wherein the content of vinyl acetate in the ethylene vinyl acetate is more than 18 percent.
Among them, the lubricant is preferably dimethicone.
Wherein, the silane coupling agent is preferably at least one of vinyltrimethoxysilane, vinyltriethoxysilane and vinyltris (beta-methoxyethoxy) silane.
Wherein, the magnesium hydroxide coated calcium carbonate is prepared by magnesium sulfate, calcium carbonate and calcium hydroxide; the method specifically comprises the following steps: adding water into calcium carbonate powder and magnesium sulfate to prepare slurry, adding calcium hydroxide at a certain temperature to perform stirring reaction, and after reacting for a certain time, filtering, washing and drying a product after the reaction to prepare the calcium carbonate coated with the magnesium hydroxide.
Wherein the antioxidant is AT least one of antioxidant 300, antioxidant 1076, antioxidant AT-10 and antioxidant DLTP.
Wherein the linear low density polyethylene resin has a melt index of 40-60 g/10min at 190 ℃ under a load of 2.16 kg.
The invention further provides a preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material, which comprises the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, a lubricant, an antioxidant and a silane coupling agent in proportion, and uniformly mixing in a high-speed mixer;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
Wherein the heating temperature of the double-screw extruder is 160-210 ℃; the heating temperature of the single-screw extruder is 140-160 ℃.
Example 1
A low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following components in parts by weight:
Figure BDA0003357322170000051
the preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, dimethyl silicone oil, antioxidant 300 and vinyl trimethoxy silane in proportion, and uniformly mixing in a high-speed mixer;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
Wherein the specific heating temperature of each zone of the double-screw extruder is 160 ℃, 165 ℃, 170 ℃, 180 ℃, 190 ℃, 195 ℃, 200 ℃, 210 ℃, 200 ℃ and 190 ℃; the heating temperature of the single-screw extruder is 140-160 ℃.
Example 2
A low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following components in parts by weight:
Figure BDA0003357322170000061
the preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, dimethyl silicone oil, an antioxidant 1076 and vinyl triethoxysilane in proportion, and uniformly mixing in a high-speed mixer;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
Wherein the specific heating temperature of each zone of the double-screw extruder is 160 ℃, 165 ℃, 170 ℃, 180 ℃, 190 ℃, 195 ℃, 200 ℃, 210 ℃, 200 ℃ and 190 ℃; the heating temperature of the single-screw extruder is 140-160 ℃.
Example 3
A low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following components in parts by weight:
Figure BDA0003357322170000062
Figure BDA0003357322170000071
the preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material comprises the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, dimethyl silicone oil, an antioxidant DLTP and vinyl tri (beta-methoxyethoxy) silane according to a proportion, and putting the mixture into a high-speed mixer for uniformly mixing;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
Wherein the specific heating temperature of each zone of the double-screw extruder is 160 ℃, 165 ℃, 170 ℃, 180 ℃, 190 ℃, 195 ℃, 200 ℃, 210 ℃, 200 ℃ and 190 ℃; the heating temperature of the single-screw extruder is 140-160 ℃.
The sheath materials of examples 1 to 3 were extruded to form strands, and the resulting strands were subjected to comprehensive property tests, the property results of which are shown in table 1:
TABLE 1
Figure BDA0003357322170000081
As shown in Table 1, the polyolefin sheath material has excellent mechanical properties, water resistance and high temperature and pressure resistance, and is easy to process and low in production cost.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material is characterized by comprising the following components in parts by weight:
Figure FDA0003357322160000011
2. the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the content of vinyl acetate in the ethylene vinyl acetate is more than 18%.
3. The low-cost easy-to-process water-resistant low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the lubricant is simethicone.
4. The low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the silane coupling agent is at least one of vinyltrimethoxysilane, vinyltriethoxysilane and vinyltris (beta-methoxyethoxy) silane.
5. The low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the magnesium hydroxide coated calcium carbonate is prepared from magnesium sulfate, calcium carbonate and calcium hydroxide.
6. The low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the antioxidant is AT least one of antioxidant 300, antioxidant 1076, antioxidant AT-10 and antioxidant DLTP.
7. The low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claim 1, wherein the linear low-density polyethylene resin has a melt index of 40-60 g/10min at 190 ℃ under a load of 2.16 kg.
8. A preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material as claimed in claims 1 to 7, characterized by comprising the following steps:
(1) weighing ethylene vinyl acetate, linear low-density polyethylene resin, maleic anhydride grafted linear low-density polyethylene, magnesium hydroxide coated calcium carbonate, a lubricant, an antioxidant and a silane coupling agent in proportion, and uniformly mixing in a high-speed mixer;
(2) adding the materials mixed in the step (1) into a double-screw extruder for mixing and plasticizing, and then extruding and granulating by a single-screw extruder; and drying the granules by a rocking and rolling machine, and finally packaging the finished product.
9. The preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material according to claim 8, wherein the heating temperature of the double-screw extruder is 160-210 ℃.
10. The preparation method of the low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material according to claim 8, wherein the heating temperature of the single-screw extruder is 140-160 ℃.
CN202111355361.4A 2021-11-16 2021-11-16 Low-cost waterproof low-smoke halogen-free flame-retardant polyolefin sheath material and preparation method thereof Pending CN113845717A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103773082A (en) * 2014-02-17 2014-05-07 中国矿业大学(北京) Preparation method of magnesium-hydroxide-coated calcium carbonate inorganic composite flame retardant filler
CN111117054A (en) * 2019-12-31 2020-05-08 安徽蒙特尔电缆集团有限公司 Low-smoke halogen-free flame-retardant B1-grade polyolefin cable sheath material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103773082A (en) * 2014-02-17 2014-05-07 中国矿业大学(北京) Preparation method of magnesium-hydroxide-coated calcium carbonate inorganic composite flame retardant filler
CN111117054A (en) * 2019-12-31 2020-05-08 安徽蒙特尔电缆集团有限公司 Low-smoke halogen-free flame-retardant B1-grade polyolefin cable sheath material and preparation method thereof

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