CN113844910A - High-efficient collection device of train loading station dust - Google Patents

High-efficient collection device of train loading station dust Download PDF

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Publication number
CN113844910A
CN113844910A CN202111011471.9A CN202111011471A CN113844910A CN 113844910 A CN113844910 A CN 113844910A CN 202111011471 A CN202111011471 A CN 202111011471A CN 113844910 A CN113844910 A CN 113844910A
Authority
CN
China
Prior art keywords
dust
suction nozzle
suction
loading station
train loading
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111011471.9A
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Chinese (zh)
Inventor
王晶
杨俊辉
王涛
钟声
苗常盛
张永信
杜开吉
史晓艳
商继红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Coal Handan Design Engineering Co ltd
China Coal Tianjin Design Engineering Co ltd
Original Assignee
China Coal Handan Design Engineering Co ltd
China Coal Tianjin Design Engineering Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Coal Handan Design Engineering Co ltd, China Coal Tianjin Design Engineering Co ltd filed Critical China Coal Handan Design Engineering Co ltd
Priority to CN202111011471.9A priority Critical patent/CN113844910A/en
Publication of CN113844910A publication Critical patent/CN113844910A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • B65G67/06Feeding articles or materials from bunkers or tunnels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • B65G67/08Loading land vehicles using endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/185Preventing escape of dust by means of non-sealed systems
    • B65G69/186Preventing escape of dust by means of non-sealed systems with aspiration means

Abstract

The invention discloses a high-efficiency dust collecting device for a train loading station, which comprises a suction nozzle, a dust suction hose, a joint component, a suction pipeline system, a filtering system, a hopper, a vacuum pump, an electrical control system and a dust falling pipe. The vacuum cleaning principle and the characteristics of train loading are ingeniously utilized to replace the traditional manual cleaning mode, the working environment of workers is improved, manpower and material resources are saved, the working efficiency of the whole loading system is improved, the social benefits of enterprises are improved, and the aim of safe and civilized production is fulfilled. By manually operating each suction port, which area needs to be cleaned and the suction port of the corresponding area is opened, the quick dust collection is realized. Meanwhile, the collected coal dust can be automatically discharged into the train carriage at regular intervals after being filtered, so that the cleaning strength of the coal dust is further reduced, and the waste of materials is avoided.

Description

High-efficient collection device of train loading station dust
Technical Field
The invention relates to the technical field of dust collecting devices, in particular to a high-efficiency dust collecting device for a train loading station.
Background
The train loading station is a loading system for the materials transferred and transported by the belt conveyor to fall into a train carriage through a coal bunker, a chute and the like, and is widely used at present due to high loading efficiency. When the train loading station is in operation, dust is inevitably generated indoors and outdoors in the loading station, coal dust can be diffused to each layer of indoor floor slab, platform, equipment and pipeline, and the coal dust and coal particles can also fall within a certain radius of outdoor loading operation in the loading process. At present, most of domestic fields are cleaned manually, the cleaning efficiency is low, the labor intensity is high, the operation environment is poor, operation and maintenance personnel are more, the cleaning environment is severe, the labor intensity of workers is increased, the occupational health is also affected, and therefore the dust high-efficiency collecting device for the train loading station is provided to solve the problems.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a high-efficiency dust collecting device for a train loading station, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a dust high-efficiency collecting device for a train loading station comprises a suction nozzle, a dust suction hose, a joint component, a suction pipeline system, a filtering system, a hopper, a vacuum pump, an electrical control system and a dust falling pipe;
the suction nozzle is made of stainless steel and is connected with a suction pipeline system through a dust suction hose and a connector assembly;
the suction nozzle, the dust collection hose, the joint component and the like form a dust collection tail end device; the dust enters a filtering system through a suction pipeline system, and the filtering system achieves the filtering effect under the driving of a vacuum pump;
the filtering system comprises primary cyclone dust removal, secondary expansion inertial dust removal and tertiary cloth bag dust filtration, all filtered materials fall into a hopper in a centralized manner and return to the train loading system through a dust falling pipe;
the vacuum pump is a device for forming negative pressure, and an electric control system is matched in the whole dust collecting system.
As a preferred technical scheme of the invention, the suction nozzles are all made of stainless steel materials and are divided into a slender suction nozzle, a flat suction nozzle, a thick suction nozzle, a fan-shaped suction nozzle, a wheel-type suction nozzle and the like, the dust collection hose is made of wear-resistant plastic pipes, and the suction nozzles and the dust collection hose are quickly connected through a connector assembly.
As a preferable technical scheme of the invention, one end of the dust collection hose is provided with a hose connector, the dust collection hose is connected with a suction pipeline system through a connector assembly, the connector assembly comprises a steel pipe, an elbow, an end pipe connector, a quick connector female part, a quick connector male part and a dustproof plug, the end pipe connector and the quick connector female part are matched for use, and the quick connector female part and the dustproof plug are matched for use and are used for blocking the quick connector female part.
As a preferable technical scheme of the invention, the suction pipeline system is a pipe network system arranged inside and outside the whole loading station, and the pipelines are all thick-wall seamless steel pipes.
As a preferred technical scheme of the present invention, the filtration system includes a primary cyclone dust collection (cyclone separator), a secondary expansion sedimentation (inertial sedimentation device), and a tertiary dust filtration (filter bag filtration or cartridge filtration), and the filtration system concentrates all the materials filtered by the three filtration methods into a hopper.
As a preferred technical scheme of the present invention, the vacuum pump is a power source of the whole dust collecting device, and the air passing through the vacuum pump is clean air after the vacuum pump is generally arranged in the filtering system.
As a preferable technical scheme of the invention, the electric control system is a control device of the whole dust collecting system, and the system adopts manual local control.
Compared with the prior art, the invention can achieve the following beneficial effects:
1. the vacuum cleaning principle and the characteristics of train loading are skillfully utilized to replace the traditional manual cleaning mode, the working environment of workers is improved, manpower and material resources are saved, the working efficiency of the whole loading system is improved, the social benefits of enterprises are improved, and the aim of safe and civilized production is fulfilled;
2. by manually operating each suction port, which area needs to be cleaned and the suction port of the corresponding area is opened, the quick dust collection is realized. Meanwhile, the collected coal dust can be automatically discharged into the train carriage at regular intervals after being filtered, so that the cleaning strength of the coal dust is further reduced, and the waste of materials is avoided.
Drawings
FIG. 1 is a schematic view of a dust collection end connection of the present invention;
fig. 2 is a system diagram of the dust collecting device of the invention.
Wherein:
1. a suction nozzle; 2. a dust collection hose; 21. a hose connector;
3. a joint assembly; 31. a steel pipe; 32. bending the pipe; 33. an end pipe joint; 34. a female quick connector; 35. a quick connector male; 36. a dust plug;
4. a suction piping system; 5. a filtration system; 6. a hopper; 7. a vacuum pump; 8. an electrical control system; 9. an ash falling pipe.
Detailed Description
The present invention will be further described with reference to specific embodiments for the purpose of facilitating an understanding of technical means, characteristics of creation, objectives and functions realized by the present invention, but the following embodiments are only preferred embodiments of the present invention, and are not intended to be exhaustive. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Example (b):
as shown in fig. 1-2, a dust efficient collection device for a train loading station comprises a suction nozzle 1, a dust suction hose 2, a joint component 3, a suction pipeline system 4, a filter system 5, a hopper 6, a vacuum pump 7, an electrical control system 8 and a dust falling pipe 9;
the suction nozzle 1 is made of stainless steel and can be provided with a slender suction nozzle, a flat suction nozzle, a fan-shaped suction nozzle and the like according to actual field requirements, the suction nozzle 1 is connected with a suction pipeline system 4 through a dust collection hose 2 and a connector assembly 3, the dust collection hose 2 needs to be stored in a matched mode according to the actual field requirements, and the length of the dust collection hose is 10-15 m;
the suction pipeline system 4 can be arranged according to the dust generating point position, a seamless steel pipe with the wall thickness not less than 5mm is adopted, and the suction nozzle 1, the dust collection hose 2, the joint component 3 and the like form a dust collection tail end device; the dust enters a filtering system 5 through a suction pipeline system 4, and the filtering system 5 achieves the filtering effect under the driving of a vacuum pump 7;
the filtering system 5 comprises primary cyclone dust removal, secondary expansion inertia dust removal and tertiary cloth bag dust filtration, the environmental protection emission standard is achieved through tertiary filtration, all filtered materials fall into the hopper 6 in a centralized manner and return to the train loading system through the dust falling pipe 9, and the materials are guaranteed not to be wasted;
the vacuum pump 7 is a device which enables the whole system to form negative pressure, a metal filter is arranged at an inlet of the vacuum pump 7, so that materials with larger particles are prevented from entering the vacuum pump 7 to cause irreversible damage to the vacuum pump 7 when a filtering system is damaged, and a matched electric control system 8 is arranged in the whole dust collecting system;
in other embodiments, the suction nozzle 1 is made of stainless steel materials and is divided into a long and thin suction nozzle, a flat suction nozzle, a thick suction nozzle, a fan-shaped suction nozzle, a wheel-type suction nozzle and the like, corresponding molded products can be purchased according to different requirements, the dust suction hose 2 is made of wear-resistant plastic pipes, the suction nozzle 1 and the dust suction hose 2 are quickly connected through the connector assembly 3, the hose and the suction pipeline system can be directly connected through the quick connector, and during the period of not cleaning the ground, the suction nozzle, the dust suction hose and other accessories are placed in a field tool box, so that the use is flexible, the placement is neat, and the storage is easy. The operation radius of the dust collection hose is generally selected according to 10-15 m, the length of the hose is generally not more than 20m and is generally matched with the cleaning radius, the number of the suction nozzles which operate simultaneously is considered according to 2-3, and the capacities of the filtering system and the vacuum pump are selected according to the number of the suction nozzles which operate simultaneously;
in other embodiments, one end of the dust suction hose 2 is provided with a hose connector 21, the dust suction hose 2 is connected with the suction pipe system 4 through a connector assembly 3, the connector assembly 3 comprises a steel pipe 31, an elbow 32, an end pipe connector 33, a quick connector female part 34, a quick connector male part 35 and a dust plug 36, the end pipe connector 33 is matched with the quick connector female part 34, and the quick connector female part 34 is matched with the dust plug 36 for plugging the quick connector female part 34;
in other embodiments, the suction pipeline system 4 is a pipe network system arranged inside and outside the whole loading station, the pipelines are all thick-wall seamless steel pipes, the suction pipeline system 4 is arranged according to a branch pipe network, branch pipes are connected from the side surface or the upper part of the main pipe, the connection included angle is not more than 15 degrees, and the material flow directions in the main pipe are consistent;
in other embodiments, the filtering system 5 includes a first-stage cyclone dust-removing cyclone separator, a second-stage expansion sedimentation inertia sedimentation device, and a third-stage dust-filtering filter bag or filter cartridge filtering, and the filtering system 5 concentrates all the materials filtered by the three filtering methods into the hopper 6 for centralized storage. The site can be cleaned manually at regular intervals according to specific conditions or falls back into a train loading system through an ash falling pipe (9);
in other embodiments, the vacuum pump 7 is a power source of the whole dust collecting device, generally the vacuum degree is not less than 30kPa, the air volume meets the air volume of the suction nozzle which is operated at the same time, the vacuum pump is generally arranged behind the filtering system, the passing air is clean air, and in order to prevent the front-stage filtering system from failing and damaging the vacuum pump, a metal filter is generally arranged at the inlet of the vacuum pump;
in other embodiments, the electrical control system 8 is a control device for the entire dust collection system, which is manually controlled in situ, by a sweeper, turned on in situ and collecting scattered material at the stage where dust collection is required.
The specific implementation mode is as follows:
the dust collecting device of the train loading station collects scattered coal dust and materials by using the vacuum suction principle. The device comprises a suction nozzle, a suction pipeline system, a filtering system, a hopper, a vacuum pump, an electrical control system and the like. A set of dust collecting devices is arranged at a train loading station and used for sanitary cleaning of production stopping gaps, dust collecting pipelines are arranged on the indoor ground to be cleaned according to a certain height of the dust collecting devices, the dust collecting pipelines are arranged on the two sides of the outdoor rail, a filtering dust removing device and a vacuum pump are arranged on the dust collecting pipelines, a motor is started to drive the vacuum pump, high vacuum negative pressure and strong suction are generated in system pipelines, a hose with a suction head is connected with the system through a quick connector, and the suction ports are manually operated to realize quick collection of indoor and outdoor ground coal dust.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The utility model provides a high-efficient collection device of train loading station dust which characterized in that: comprises a suction nozzle (1), a dust collection hose (2), a joint component (3), a suction pipeline system (4), a filtering system (5), a hopper (6), a vacuum pump (7), an electric control system (8) and an ash falling pipe (9);
the suction nozzle (1) is made of stainless steel, and the suction nozzle (1) is connected with a suction pipeline system (4) through a dust collection hose (2) and a connector assembly (3);
the suction nozzle (1), the dust collection hose (2), the joint component (3) and the like form a dust collection tail end device; the dust enters a filtering system (5) through a suction pipeline system (4), and the filtering system (5) achieves the filtering effect under the driving of a vacuum pump (7);
the filtering system (5) comprises primary cyclone dust removal, secondary expansion inertia dust removal and tertiary cloth bag dust filtration, all filtered materials fall into the hopper (6) in a centralized manner and return to the train loading system through the dust falling pipe (9);
the vacuum pump (7) is a device for forming negative pressure, and an electric control system (8) is matched in the whole dust collecting system.
2. The efficient dust collecting device for the train loading station according to claim 1, characterized in that: the suction nozzle (1) is made of stainless steel materials and is divided into a slender suction nozzle, a flat suction nozzle, a thick suction nozzle, a fan-shaped suction nozzle, a wheel-type suction nozzle and the like, the dust collection hose (2) is made of wear-resistant plastic pipes, and the suction nozzle (1) and the dust collection hose (2) are quickly connected through the connector assembly (3).
3. The efficient dust collecting device for the train loading station according to claim 1, characterized in that: dust absorption hose (2) one end is provided with hose nipple (21), dust absorption hose (2) are connected with suction piping system (4) through joint Assembly (3), joint Assembly (3) include steel pipe (31), elbow (32), end coupling (33), quick-operation joint female member (34), quick-operation joint male member (35) and dust plug (36), end coupling (33) and quick-operation joint female member (34) cooperation are used, quick-operation joint female member (34) and dust plug (36) cooperation are used for blockking up quick-operation joint female member (34).
4. The efficient dust collecting device for the train loading station according to claim 1, characterized in that: the suction pipeline system (4) is a pipe network system arranged indoors and outdoors in the whole loading station, and the pipelines are all thick-wall seamless steel pipes.
5. The efficient dust collecting device for the train loading station according to claim 1, characterized in that: the filtering system (5) comprises a primary cyclone dust removal device (cyclone separator), a secondary expansion sedimentation device (inertia sedimentation device) and a tertiary dust filtration device (filter bag filtration or filter cartridge filtration), and all the materials filtered by the three filtering modes are concentrated into the hopper (6) by the filtering system (5).
6. The efficient dust collecting device for the train loading station as claimed in claim 2, wherein: the vacuum pump (7) is a power source of the whole dust collecting device, and the vacuum pump (7) is generally arranged behind the filtering system (5), and the passing air is clean air.
7. The efficient dust collecting device for the train loading station as claimed in claim 2, wherein: the electric control system (8) is a control device of the whole dust collecting system, and the system adopts manual local control.
CN202111011471.9A 2021-08-31 2021-08-31 High-efficient collection device of train loading station dust Pending CN113844910A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111011471.9A CN113844910A (en) 2021-08-31 2021-08-31 High-efficient collection device of train loading station dust

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Application Number Priority Date Filing Date Title
CN202111011471.9A CN113844910A (en) 2021-08-31 2021-08-31 High-efficient collection device of train loading station dust

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Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE501934C (en) * 1927-10-02 1930-07-07 Maschf Augsburg Nuernberg Ag Railway wagon tipper system for fine coal or the like with dust extractor
US3908720A (en) * 1972-10-19 1975-09-30 Ici Ltd Control of dust during discharge of materials into hoppers
DE29724612U1 (en) * 1997-09-02 2002-04-25 Bsh Bosch Siemens Hausgeraete Hose arrangement for a vacuum cleaner
WO2006021353A1 (en) * 2004-08-21 2006-03-02 Daimlerchrysler Ag Dust-vacuum cleaner for a motor vehicle
CN201534723U (en) * 2009-11-17 2010-07-28 天地科技股份有限公司 Environment-friendly dust-removing type chute for loading bulk material
CN102268696A (en) * 2011-07-15 2011-12-07 傅文渊 Method and apparatus for recovery of remaining alumina and dust collection in alumina discharge station
CN202625404U (en) * 2012-06-19 2012-12-26 杭州华新机电工程有限公司 Hopper device having dry dust removal function and capable of directly loading
CN104261152A (en) * 2014-09-12 2015-01-07 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Dust collecting device for bagged cement loading link
CN204582875U (en) * 2015-04-28 2015-08-26 湖南有色冶金劳动保护研究院 A kind of central type dust exhaust apparatus of the powder that is scattered for vacuum collecting productivity
CN107364743A (en) * 2017-08-25 2017-11-21 金华申宇环保设备有限公司 A kind of dust arrester on cement loading siding
CN210410007U (en) * 2019-03-18 2020-04-28 四川省宁南县白鹤滩水泥有限责任公司 Bagged water mud loading environmental protection dust arrester installation
CN112642239A (en) * 2020-11-23 2021-04-13 安徽兰翔纺机科技有限公司 Train accessory is polished and is used dust collector
CN113060569A (en) * 2021-03-29 2021-07-02 中冶焦耐(大连)工程技术有限公司 Dedusting system and method for coke bin of super-long train
CN213622387U (en) * 2020-10-26 2021-07-06 葛洲坝松滋水泥有限公司 Train dust collecting device

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE501934C (en) * 1927-10-02 1930-07-07 Maschf Augsburg Nuernberg Ag Railway wagon tipper system for fine coal or the like with dust extractor
US3908720A (en) * 1972-10-19 1975-09-30 Ici Ltd Control of dust during discharge of materials into hoppers
DE29724612U1 (en) * 1997-09-02 2002-04-25 Bsh Bosch Siemens Hausgeraete Hose arrangement for a vacuum cleaner
WO2006021353A1 (en) * 2004-08-21 2006-03-02 Daimlerchrysler Ag Dust-vacuum cleaner for a motor vehicle
CN201534723U (en) * 2009-11-17 2010-07-28 天地科技股份有限公司 Environment-friendly dust-removing type chute for loading bulk material
CN102268696A (en) * 2011-07-15 2011-12-07 傅文渊 Method and apparatus for recovery of remaining alumina and dust collection in alumina discharge station
CN202625404U (en) * 2012-06-19 2012-12-26 杭州华新机电工程有限公司 Hopper device having dry dust removal function and capable of directly loading
CN104261152A (en) * 2014-09-12 2015-01-07 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Dust collecting device for bagged cement loading link
CN204582875U (en) * 2015-04-28 2015-08-26 湖南有色冶金劳动保护研究院 A kind of central type dust exhaust apparatus of the powder that is scattered for vacuum collecting productivity
CN107364743A (en) * 2017-08-25 2017-11-21 金华申宇环保设备有限公司 A kind of dust arrester on cement loading siding
CN210410007U (en) * 2019-03-18 2020-04-28 四川省宁南县白鹤滩水泥有限责任公司 Bagged water mud loading environmental protection dust arrester installation
CN213622387U (en) * 2020-10-26 2021-07-06 葛洲坝松滋水泥有限公司 Train dust collecting device
CN112642239A (en) * 2020-11-23 2021-04-13 安徽兰翔纺机科技有限公司 Train accessory is polished and is used dust collector
CN113060569A (en) * 2021-03-29 2021-07-02 中冶焦耐(大连)工程技术有限公司 Dedusting system and method for coke bin of super-long train

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Application publication date: 20211228

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