Disclosure of Invention
The invention aims to provide an automatic master batch blending and mixing device which can realize continuous and efficient blending of granular materials with large specific gravity difference and realize the outstanding effects of quick mixing, quick blending and feeding.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a master batch automatic blending and mixing device comprises an upper rotary table, an annular distributing cylinder, a lower rotary table and a receiving groove which are coaxially arranged from top to bottom in sequence, wherein the upper rotary table and the lower rotary table are fixedly connected through the annular distributing cylinder, the diameter of the lower rotary table is larger than that of the upper rotary table, the lower rotary table rotates based on electric drive, and the receiving groove is annular and correspondingly arranged on the periphery of the lower rotary table;
a conical cover is arranged in the middle of the upper turntable, a hopper is sleeved outside the conical cover, and the hopper is internally used for feeding master batches;
the hopper is penetrated with the second conveying pipe from top to bottom, the bottom of second conveying pipe is fixed with the top intercommunication of conical shroud, the bottom of conical shroud is equipped with the feed opening with annular distributing barrel intercommunication, the bottom of annular distributing barrel distributes along week side equidistance and has a plurality of discharge gates.
The supporting frame is fixedly connected with the material receiving groove and is arranged below the material receiving groove, and the supporting frame is rotatably connected with the lower rotary disc.
An adjusting cylinder is sleeved on the outer side of the annular distributing cylinder, a discharging gap is formed between the bottom side of the adjusting cylinder and the lower rotary disc, and the height of the adjusting cylinder relative to the annular distributing cylinder is adjustable.
The top side of a regulation section of thick bamboo is equipped with down the scute, it is equipped with the scute to correspond down the scute on the lateral wall of annular cloth section of thick bamboo, be equipped with the rotating sleeve on the upper scute, be equipped with nut spare on the lower scute, nut spare female connection has the adjusting bolt who runs through about with it, adjusting bolt's top is equipped with the optical axis, the optical axis runs through the rotating sleeve and rotates with the rotating sleeve and be connected.
The conical cover is internally provided with a conical cavity, the bottom surface of the conical cavity is a conical surface with a large upper part and a small lower part, and the bottom surface of the conical cavity inclines downwards from the side to the feed opening.
The hopper is the toper that suits with the toper cover shape, the top fixedly connected with connecting pipe of hopper, the top of connecting pipe is fixed with the proportioning bins rather than the intercommunication, be equipped with the second conveying pipe on the top lateral wall of proportioning bins, the top bottom surface of proportioning bins upwards runs through at the top of first conveying pipe.
The upper rotary disc is provided with a strip-shaped groove with the length direction consistent with the radial direction of the upper rotary disc, the outer end of the strip-shaped groove is a semi-through groove penetrating through the peripheral surface of the upper rotary disc, the distance between the bottom side of the hopper and the top surface of the upper rotary disc is about 1-3 average particle sizes of color master batches, the bottom of the hopper is sleeved with a flexible ring adaptive to the shape of the hopper, bristles are fixed on the bottom side of the flexible ring, and the distance from the bottom end of the bristles to the surface of the upper rotary disc is not more than 1 average particle size of the color master batches.
The receiving trough comprises an annular bottom surface, an outer baffle and an inner baffle, the outer baffle and the inner baffle are both annular, the bottom side of the outer baffle is fixedly connected to the periphery of the outer side of the annular bottom surface, the bottom side of the inner baffle is fixedly connected to the periphery of the inner side of the annular bottom surface, the diameter of the inner baffle is smaller than that of the lower rotary table, the diameter of the outer baffle is larger than that of the lower rotary table, the annular bottom surface is an inclined surface, and a blanking channel is arranged on one side of the bottom crossing side of the annular bottom surface.
Compared with the prior art, the invention has the beneficial effects that:
through this device, can be based on two-layer disk cloth structure from top to bottom, utilize to rotate centrifugal force and make the upper strata drop the masterbatch, the high-efficient mixing of the centrifugation ejection of compact masterbatch of lower floor, masterbatch and masterbatch realization large scale mixes without agitated vessel, can accomplish through dynamic pay-off process, and is very high-efficient quick, and the mixing effect improves greatly.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
Example (b): master batch automatic blending device
As shown in figures 1-8, the device can realize continuous and efficient uniform mixing of particles with great specific gravity difference, and realize the outstanding effects of rapid mixing and rapid dosing.
The device mainly comprises a support frame 1 which is positioned at the bottom and plays a role in supporting the whole equipment, wherein the support frame 1 is of a metal frame structure and is manufactured by welding or bolt fixing, a horizontally extending mounting frame is arranged at the middle part of the support frame 1 and is used for mounting various functional components, a vertical and upward extending fixing frame 2 is arranged on the mounting frame, the top end of the fixing frame 2 is rotatably connected with a rotating ring 3 through a large bearing, the outer wall of the rotating ring 3 is mounted at the inner ring of the large bearing, the outer ring of the large bearing is fixed at the top end of the fixing frame 2, a rotating motor 4 is fixed in the center of the mounting frame, the output shaft of the rotating motor 4 is upward arranged, a central rotating shaft is fixedly connected onto the output shaft of the rotating motor 4, a lower rotating disc 5 coaxial with the central rotating shaft is arranged at the top end of the central rotating shaft, an upper rotating disc 6 which is concentric with the lower rotating disc 5 is arranged above the lower rotating disc 5, lower carousel 5 and upper rotating disk 6 are connected fixedly through annular distributing cylinder 7, annular distributing cylinder 7 is the annular tube-shape spare with lower carousel 5 concentric circles, annular distributing cylinder 7's bottom has a plurality of discharge gates 8 along its circumference annular array, annular distributing cylinder 7's top side fixed connection is in the bottom surface of upper rotating disk 6, annular distributing cylinder 7's bottom side fixed connection is at the top surface of carousel 5 down to make upper rotating disk 6, annular distributing cylinder 7, carousel 5 down can both be based on the drive of rotating motor 4 and rotate in step.
An adjusting cylinder 9 is sleeved on the outer side of the annular distributing cylinder 7, a discharging gap 10 is formed between the bottom side of the adjusting cylinder 9 and the lower rotary disc 5, the discharging port 8 is limited by the gap of the lower main material, and the discharging port 8 can be controlled to be used for passing through the height of the material, so that the discharging amount is controlled.
The height of the adjusting cylinder 9 relative to the annular distributing cylinder 7 is adjustable, specifically, a lower angle plate 11 is arranged on the top side of the adjusting cylinder 9, an upper angle plate 12 is arranged on the side wall of the annular distributing cylinder 7 corresponding to the lower angle plate 11, and a rotating sleeve 13 is arranged on the upper angle plate 12.
The lower angle plate 11 is provided with a nut member 14, the nut member 14 is connected with an adjusting bolt 15 which penetrates through the nut member from top to bottom in a threaded manner, the top end of the adjusting bolt 15 is provided with an optical axis 16, and the optical axis 16 penetrates through the rotating sleeve 13 and is connected with the rotating sleeve 13 in a rotating manner. Adjusting bolt 15 is rotated through using the hand tool, can adjust the height of adjusting a section of thick bamboo 9, thereby make adjusting a section of thick bamboo 9 apart from the distance between carousel 5 down can increase or reduce, discharge gap 10 then corresponding emergence increase and decrease, make the volume that the material can pass through from discharge gate 8 change based on altitude variation, if the proportion of masterbatch is more a little, then the height of adjusting a section of thick bamboo 9 is reduced to the accessible, reduce the unit interval discharge and realize the mixture with the masterbatch, if the proportion of masterbatch is very low, then can adjust the height of a section of thick bamboo 9 through rising, increase the unit interval discharge and realize the proportional mixing with the masterbatch.
Go up the carousel 6 on the middle be equipped with rather than fixed connection integrated into one piece's toper cover 17, toper cover 17 is hollow structure, the inside toper cavity that is equipped with of toper cover 17, the bottom side of toper cover 17 is fixed on last carousel 6, the top of toper cover 17 is equipped with the first conveying pipe 18 that is linked together with the toper cavity, the bottom and the toper cavity of first conveying pipe 18 are linked together, the bottom center of toper cavity is equipped with the feed opening, the bottom surface of toper cavity is big-end-up's conical surface to make the bottom surface of toper cavity from the avris to the feed opening downward sloping, can effectually with all lower carousel 5 of the leading-in below of master batch that get into in the toper cavity. Further, the lower turntable 5 rotates to discharge the cloth annularly around the outer periphery thereof by centrifugal force.
The outside cover of conical shroud 17 has connect hopper 19, hopper 19 is the toper that suits with conical shroud 17 shape, so hopper 19 is most advanced horn mouth form for the top, the top fixedly connected with connecting pipe 20 of hopper 19, the top of connecting pipe 20 is fixed with proportioning bins 21 rather than the intercommunication, be equipped with second conveying pipe 22 on the top lateral wall of proportioning bins 21, proportioning bins 21 are used for depositing and prepareeing material to the color master batch, carry the color master batch through second conveying pipe 22 and get into proportioning bins 21, get into hopper 19 through connecting pipe 20 downwards, and then realize to cloth all around through conical shroud 17, and then fall on last carousel 6, obtain outside centrifugal force through the rotation of last carousel 6.
The middle part of connecting pipe 20 is fixed through flange joint for the installation of equipment about conveniently, convenient to detach, the both sides of ring flange are equipped with rather than fixed connection's grudging post, the grudging post is "[" shape, the bottom mounting of grudging post is on support frame 1, not limit with this example, also can fix proportioning bins 21 on other mounting brackets, perhaps directly will arrange the silo hoist and mount.
First conveying pipe 18 top-down runs through the open-top of proportioning bins 21, connecting pipe 20 and hopper 19 in proper order, just the top of first conveying pipe 18 upwards runs through the top bottom surface of proportioning bins 21, and then is connected with the feeding equipment of master batch, realizes the master batch feed in the toper cover 17.
Because the proportion of masterbatch is lower usually, in order to further control the volume of the masterbatch that falls through the outside annular of centrifugal force, improve the masterbatch and in the circumference even that falls down, upward be equipped with length direction and its radial unanimous bar groove 23 on the carousel 6, the outer end in bar groove 23 is for running through the global semi-through groove of disc, bar groove 23 suits with the size of conventional masterbatch, makes things convenient for single masterbatch in a row to fall into in the bar groove 23, and then falls down to the periphery through bar groove 23. The distance between the bottom side of the hopper 19 and the top surface of the upper rotating disc 6 is about 1-3 master batches, the bottom of the hopper 19 is sleeved with a flexible ring 24 which is adaptive to the shape of the hopper, the flexible ring 24 is a rubber ring and is in a ring platform shape with a small upper part and a big lower part, the brush bristles 25 are fixed on the bottom side of the flexible ring 24, a plurality of mounting holes are arranged on the flexible ring 24, screws are matched in the mounting holes in a penetrating way, the flexible ring 24 is fixed on the hopper 19 through screws, the distance from the bottom end of the brush hair 25 at the bottom side of the flexible ring 24 to the surface of the upper rotating disc 6 is not more than 1 color master batch average particle size, so that the color concentrates on the surface of the upper disc, which does not have the strip-shaped grooves 23, cannot be discharged outwards by the brush hairs 25, i.e. the masterbatch can only pass the bottom side of the hopper 19 to the outside of the hopper 19 in the strip-shaped groove 23. Simultaneously because the masterbatch is the resin masterbatch, piles up, the clay more easily, causes the card stifled, and retrain the discharging channel of carousel 6 and hopper 19 through brush hair 25, can have better dredging and the reason effect of ordering to the color masterbatch, improve the smoothness nature that the masterbatch passes through, and in case meet individual masterbatch and pile up, simply stir between brush hair 25 can, need not shut down and can solve the problem fast.
The top side of support frame 1 is fixed with annular material receiving groove 26, material receiving groove 26 includes annular bottom surface 27, outer baffle 28, interior baffle 29, outer baffle 28 and interior baffle 29 are the annular, the bottom side fixed connection of outer baffle 28 is peripheral in the outside of annular bottom surface 27, the bottom side fixed connection of interior baffle 29 is peripheral in the inboard of annular bottom surface 27, the diameter of interior baffle 29 is less than the diameter of carousel 5 down, the diameter of outer baffle 28 is greater than the diameter of carousel 5 down, annular bottom surface 27 is the inclined plane, annular bottom surface 27 meets bottom side one side and is equipped with blanking passageway 30 that blanking passageway 30 is slope downwardly extending's passageway, the inner and the outer baffle 28 of blanking passageway 30 are fixed to be met, will fall to connect the mixed master batch derivation in material receiving groove 26.
The device has the following action principle:
the first feeding pipe 18 is used for conveying master batches, and the second feeding pipe 22 is used for conveying master batches;
the masterbatch passes through batching storehouse 21 is sent into to second conveying pipe 22 ration, connecting pipe 20 through batching storehouse 21 bottom gets into hopper 19 downwards, realize the circumference cloth for the first time on last carousel 6 based on conical cover 17's dispersion, the material that falls on last carousel 6 obtains the centrifugal force of outside motion based on the rotation of last carousel 6, because the masterbatch that blocks of brush hair 25 can not directly pass through from the bottom side of hopper 19, but in bar groove 23, the avris of being thrown away from last carousel 6 through the hopper 19 bottom side that becomes row in proper order based on the guide effect in bar groove 23, and then fall downwards. Realize the secondary cloth based on the equipartition of bar groove 23 for although the quantity of masterbatch blanking is less, still can obtain fabulous cloth effect in circumference, and the quantity that falls is even controllable, and the granule that falls is fabulous along circumference equipartition effect.
The master batch directly sends into conical cover 17 downwards through first conveying pipe 18 to get into carousel 5 down through the feed opening, obtain outside centrifugal force through the rotation of carousel 5 down, outwards remove the edge of carousel 5 down and fall through discharge gate 8, because the unloading volume of master batch is great, through central authorities 'blanking and the rotation of carousel 5 down, enough realization circumference granule material's equipartition.
The masterbatch that falls down from last carousel 6 in succession mixes the below on the carousel 5 masterbatch of the continuous outside a large amount of circumference ejection of compact of continuing, has realized fine mixing effect, and under the very low condition of masterbatch proportion, can accomplish fast with a large amount of masterbatches mixture, need not any stirring, roll or the manual work operation of mixing uniformly, and the material mixing according to the proportion is accomplished in carrying in succession and dynamically, realizes efficient batching and carries.
Meanwhile, when the proportion of the ingredients needs to be adjusted, different amounts of the master batch which can pass through the discharge port 8 in unit time can be obtained by adjusting the height of the adjusting cylinder 9, so that the mixing proportion of the master batch and the master batch is changed, and the matching and mixing requirements on production are met.