CN113842967A - Flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine - Google Patents
Flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine Download PDFInfo
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- CN113842967A CN113842967A CN202011143035.2A CN202011143035A CN113842967A CN 113842967 A CN113842967 A CN 113842967A CN 202011143035 A CN202011143035 A CN 202011143035A CN 113842967 A CN113842967 A CN 113842967A
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- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 40
- 206010040844 Skin exfoliation Diseases 0.000 claims abstract description 148
- 238000007599 discharging Methods 0.000 claims abstract description 86
- 239000004576 sand Substances 0.000 claims description 38
- 239000002184 metal Substances 0.000 claims description 31
- 229910052751 metal Inorganic materials 0.000 claims description 31
- 239000010410 layer Substances 0.000 claims description 25
- 150000002739 metals Chemical class 0.000 claims description 18
- 230000035618 desquamation Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 229910003460 diamond Inorganic materials 0.000 claims description 10
- 239000010432 diamond Substances 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 229910001651 emery Inorganic materials 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 6
- 244000126211 Hericium coralloides Species 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000002173 cutting fluid Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 8
- 230000002035 prolonged effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
- B02B7/02—Feeding or discharging devices
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- Adjustment And Processing Of Grains (AREA)
Abstract
The invention relates to a flexible kinetic energy carborundum tile and plate net combined double-shaft series peeling machine, which comprises a frame, a flexible kinetic energy carborundum net peeling device, a bran collecting hopper, a feeding hopper, a discharging hopper and a motor, wherein the flexible kinetic energy carborundum net peeling device is arranged on the frame and comprises an upper peeling device and a lower peeling device which are arranged in parallel and connected in series, two ends of the upper peeling device and the lower peeling device are correspondingly flush, the upper peeling device is higher than the lower peeling device, the feeding hopper is arranged at one end of the upper peeling device, the discharging hopper is arranged at one end of the lower peeling device, the feeding hopper and the discharging hopper are both positioned at the same side of the frame, feeding and discharging are carried out at the same end, the operation is easy and simple, the labor intensity is low, meanwhile, the peeling path of grains is prolonged in a limited space, for grains which are difficult to peel or have higher requirements on purity, the grains do not need to be repeatedly transported back to the feeding hopper for secondary peeling, the processing efficiency is high, the integrity of the grain particles is good, and the peeling purity of the grain particles is high.
Description
Technical Field
The invention relates to the technical field of grain and oil machinery, in particular to a flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine.
Background
The food processing forms of the grain generally include two types, one type is peeling, the other type is grinding, a special grain peeling machine is generally adopted for peeling the grain, the grain peeling machine usually peels the grain in a friction, extrusion or rubbing mode, but the rubbing force of hard grain particles is not enough, meanwhile, the rubbing force cannot be adjusted, the adaptability is not very wide, the peeling quality is influenced, or for soft grain, the grain particles are easy to break and damage, the breaking rate is high, the selling phase and the taste are influenced, most importantly, the existing blade and screen are made of pure metal, and in the using process, due to long-time working friction, a friction layer on the surface of the metal blade is quickly abraded, the peeling capacity is weakened, and the cost is not saved and the continuous production is not facilitated; furthermore, in the course of working of grain desquamation, in order to improve the integrality of grain granule and the purity of grain granule desquamation after the grain desquamation, need transport the grain of once desquamation back to the charging hopper again and carry out many times desquamation processing, increase staff's work load and working strength like this in the one hand, also reduced the efficiency of grain desquamation processing simultaneously to whole course of working is comparatively loaded down with trivial details, and continuity, the smoothness nature of grain desquamation processing are relatively poor. Therefore, there is a need for improvements to existing grain hullers.
Disclosure of Invention
In order to solve the problems, the invention provides a flexible kinetic energy carborundum tile and plate net combined double-shaft series peeling machine.
The specific contents are as follows: flexible kinetic energy emery tile and board net combination biax series connection desquamation machine, including the frame, install emery tile and board net combination desquamation device, bran collection fill, feeding funnel, play hopper and motor in the frame, characterized by:
the combined peeling device of the carborundum tiles and the plate nets comprises an upper peeling device and a lower peeling device which are arranged in parallel and connected in series, two ends of the upper peeling device and two ends of the lower peeling device are correspondingly flush, and the upper peeling device is higher than the lower peeling device;
the upper peeling device comprises a cylindrical upper roller body, a cylindrical upper combined sleeve sleeved outside the upper roller body, flexible blade assemblies uniformly distributed in the circumferential direction and a plurality of flow deflectors arranged in the spiral line direction are fixed on the circumferential surface of the upper roller body, an interlayer between the upper combined sleeve and the upper roller body is an upper peeling area, each flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb-tooth shape and extends out in the tangential direction of the circumferential surface outside the upper roller body, and a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade; an upper feeding spiral is coaxially fixed at one end of the upper roller body, a cylindrical upper feeding bin is sleeved outside the upper feeding spiral, the outer end of the upper feeding bin is closed, the inner end of the upper feeding bin is butted with the end part corresponding to the upper combined sleeve, the upper feeding bin is communicated with the upper peeling area, an upper feeding inlet pipe communicated with the upper feeding bin is arranged on the upper feeding bin, the upper end of the upper feeding inlet pipe is butted with the bottom of the feeding hopper, an upper discharging spiral is coaxially fixed at the other end of the upper roller body, a cylindrical upper discharging bin is sleeved outside the upper discharging spiral, the outer end of the upper discharging bin is closed, the inner end of the upper discharging bin is butted with the end part corresponding to the upper combined sleeve, the upper discharging bin is communicated with the upper peeling area, and an upper discharging outlet pipe communicated with the upper discharging bin is arranged on the upper discharging bin;
the lower peeling device comprises a cylindrical lower roller body, a cylindrical lower combined sleeve sleeved outside the lower roller body, a flexible blade assembly evenly distributed along the circumferential direction and a plurality of flow deflectors arranged along the spiral line direction are fixed on the circumferential surface of the lower roller body, an interlayer between the lower combined sleeve and the lower roller body is a lower peeling area, the flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb shape and extends out along the tangential direction of the circumferential surface outside the lower roller body, a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade, a lower feeding screw is coaxially fixed at one end of the lower roller body, a cylindrical lower feeding bin is sleeved outside the lower feeding screw, the outer end of the lower feeding bin is closed, the inner end of the lower feeding bin is butted with the end corresponding to the lower combined sleeve, the lower feeding bin is communicated with the lower peeling area, and a lower feeding lead-in pipe communicated with the lower feeding bin is arranged on the lower feeding bin, the upper end of the lower feeding inlet pipe is correspondingly communicated with an upper discharging outlet pipe of the upper discharging bin, so that the upper peeling device is communicated with the lower peeling device in series, a lower discharging spiral is coaxially fixed at the other end of the lower roller body, a cylindrical lower discharging bin is sleeved outside the lower discharging spiral, the outer end of the lower discharging bin is closed, the inner end of the lower discharging bin is butted with the corresponding end part of the lower combined sleeve, the lower discharging bin is communicated with a lower peeling area, a discharging port is arranged at the lower part of the outer end of the lower discharging bin, and the discharging port is butted with the upper end of a discharging hopper;
the upper peeling device and the lower peeling device are both positioned at the upper part of the bran collecting hopper, two motors are also fixed in the frame, and the two motors are respectively connected with the end parts of the upper roller body and the lower roller body through belt transmission;
go up combination sleeve and lower combination sleeve identical, all include cylindric braced frame, fix on braced frame and enclose into cylindric diamond-sand tile and expanded metals, braced frame include the support ring body that a plurality of set up with the axle center, be fixed with a plurality of between two adjacent support ring bodies along the supporting beam of circumference equipartition, be fixed with diamond-sand tile or expanded metals that diamond dust made between two adjacent supporting beams, and be fixed with a expanded metals at least between two adjacent support ring bodies, the internal surface of expanded metals is equipped with the diamond-sand structural layer of one deck uniform thickness, all expanded metals correspond collineatly and corresponding combination sleeve is whole to be in the lowest department that corresponds with the bran collection fill in the generating line direction, the internal surface of all expanded metals, the internal surface of all diamond-sand tiles and braced frame's internal surface combination constitute complete face of cylinder.
Preferably, the upper roller body and the lower roller body are completely the same and respectively comprise a roller shaft and a disc-shaped breadth disc, a plurality of breadth discs are coaxially fixed on the upper roller shaft, each breadth disc is provided with N1 bayonets which are uniformly distributed along the circumference, each bayonet is arranged along the radial direction of the breadth disc, and each bayonet is correspondingly provided with a group of flexible blade assemblies, wherein N1 is more than or equal to 3; the flexible blade component also comprises a base made of angle steel and a fixing sleeve used for fixing the blade, the blade is fixed on one side surface of the base through the fixing sleeve, and the other side surface of the base is correspondingly clamped in the bayonet and fixed with the spoke disc.
Preferably, the blade be the multistage combination and form, the blade is fixed and is sheathe in fixedly, fixed cover is equipped with the slotted hole of installing it on the base through the bolt, still is equipped with the pressure knife board on the upper portion of fixed cover, is equipped with the construction bolt on the pressure knife board, and this construction bolt is with pressure knife board, blade in proper order on the side of base of pressure equipment, the guide vane fix the upper surface at the pressure knife board.
Preferably, the blade comprises a blade body fixed with the fixed sleeve and comb-shaped blade teeth, the outer surface of the blade teeth is provided with a carborundum structure layer with uniform thickness, a cutting seam is arranged between the blade teeth, the included angle between the cutting seam and the length direction of the blade is alpha 1, and the alpha 1 is more than or equal to 30 degrees and less than or equal to 80 degrees.
Preferably, the tip part of the cutter tooth of the blade is in a tooth shape with four parallel sides, or a trapezoid shape, or a triangle shape, or an arc-shaped notch.
Preferably, the thickness of all the carborundum structure layers is not less than 0.5mm, and the carborundum structure layers are sprayed or electroplated on the outer surface of the working end of the blade and the inner surface of the expanded metal.
Preferably, the supporting beam is formed by correspondingly fixing two strip-shaped rib plates in a V shape, two ends of each rib plate are fixed on corresponding supporting ring bodies, at least two inner supporting plates are fixed between the two rib plates, and a supporting rod is fixed between two adjacent inner supporting plates.
Preferably, the emery tile is provided with a plurality of step holes, the first bolt assembly penetrates through the step holes and corresponding first through holes in the sand block seat to fix the emery tile on the sand block seat, a fixing flange extending outwards along the radial direction is arranged at the edge of the sand block seat, a plurality of long circular holes are formed in the fixing flange, and the second bolt assembly penetrates through a second through hole in the adjusting block and the long circular holes to clamp and fix the sand block seat on the corresponding rib plate.
Preferably, the adjusting block is a transverse plate and a vertical plate which are vertically fixed into an L shape, the transverse plate is supported on the upper edge of a supporting beam rib plate, a second through hole is formed in the vertical plate and is tightly clamped on the side face of a sand block seat fixing flange, an extending block extending out in the lateral direction is fixed on the side face of the vertical plate of the adjusting block, a jacking bolt radially arranged is connected to the extending block through threads, the lower end of the jacking bolt is jacked on the sand block seat, and a locking nut is connected to the jacking bolt through threads.
The invention has the beneficial technical effects that: the invention relates to a flexible kinetic energy carborundum tile and plate net combined double-shaft series peeling machine, wherein two ends of an upper peeling device and a lower peeling device which are arranged in series are correspondingly parallel and level, the upper peeling device is higher than the lower peeling device, one end of the upper peeling device is provided with a feeding hopper, one end of the lower peeling device is provided with a discharging hopper, the feeding hopper and the discharging hopper are positioned at the same side of a frame, feeding and discharging are carried out at the same end, the operation is easy and simple, the labor intensity is low, meanwhile, the peeling path of grains is prolonged in a limited space, for grains which are difficult to peel or have higher requirements on peeling purity, the grains do not need to be repeatedly transported back to the feeding hopper for secondary peeling, the processing efficiency is greatly improved, the integrity of the grains is better, the peeling purity of the grains is higher, and in addition, the upper peeling device and the lower peeling device can be respectively provided with different types of flexible blade assemblies, the grain peeling machine has the advantages that multiple peeling modes are realized, two peeling modes can be completed in one processing process, time and labor are saved, meanwhile, the grain peeling sleeve is of a combined structure of the diamond sand tile and the plate net provided with the diamond sand structure layers, the diamond sand structure layers are arranged on the outer surface of the blade and the inner surface of the plate net, the friction force on grain materials is increased, the peeling efficiency and the peeling quality of grains are improved under the condition that the kneading force is not additionally increased, the integrity of grain particles is kept, the service lives of the blade and the combined sleeve can be prolonged, the work continuity is better, and the grain peeling machine has higher popularization and application values.
Drawings
FIG. 1 is a schematic perspective view of a flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine;
FIG. 2 is a schematic perspective view of a flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine for removing part of baffles;
FIG. 3 is a front view of a flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine;
FIG. 4 is a schematic cross-sectional view taken along the line A-A in FIG. 3;
FIG. 5 is a schematic cross-sectional view taken along the line B-B in FIG. 3;
FIG. 6 is a schematic cross-sectional view taken along the line C-C in FIG. 5;
FIG. 7 is a schematic perspective view of a peeling device with a combination of emery tiles and a plate net;
FIG. 8 is a schematic cross-sectional view taken along line D-D of FIG. 7;
FIG. 9 is a schematic cross-sectional view taken along line E-E of FIG. 8;
FIG. 10 is a schematic view of the three-dimensional structure of FIG. 7 with the upper combined sleeve, the upper feeding bin, the upper discharging bin, the lower combined sleeve, the lower feeding bin and the lower discharging bin removed;
FIG. 11 is a schematic perspective view of the flexible blade assembly mounted on the roller body via the base;
FIG. 12 is a schematic perspective view of the flexible blade assembly mounted on the base;
FIG. 13 is a front view of a flexible blade assembly;
FIG. 14 is a schematic perspective view of the base mounted on the roller body;
FIG. 15 is a perspective view of the blade mounted in the retaining sleeve;
FIG. 16 is a perspective view of various shaped blades;
fig. 17 is a schematic perspective view of the guide vane fixed on the knife pressing plate;
FIG. 18 is a perspective view of the upper or lower split sleeve;
FIG. 19 is a sectional view in the direction F-F in FIG. 18;
FIG. 20 is an enlarged schematic view of G of FIG. 19;
FIG. 21 is a perspective view of the support frame;
FIG. 22 is a perspective view of the sanding block holder;
FIG. 23 is a schematic perspective view of a emery tile;
FIG. 24 is a schematic perspective view of the adjusting block;
FIG. 25 is a schematic perspective view of a plate web;
in the figure: 1. the device comprises a frame, 11, a discharge hole, 21, an upper peeling device, 22, a lower peeling device, 3, a feeding hopper, 4, a discharging hopper, 5, a bran collecting hopper, 6, a motor, 7, an upper peeling area, 8, a lower peeling area and 9, a carborundum structure layer on a cutter tooth; 10. flexible blade assembly, 12. deflector;
211. an upper feeding inlet pipe, 212, an upper discharging outlet pipe, 213, an upper feeding bin, 214, an upper combined sleeve, 215, an upper discharging bin, 217, an upper feeding spiral and 219, an upper discharging spiral;
221. a lower feeding inlet pipe, 222, a lower feeding bin, 223, a lower combined sleeve, 224, a lower discharging bin, 225, a lower discharging screw and 227, a lower feeding screw;
2161. the cutter comprises a base, 2162 cutter pressing plates, 2163, a fixing sleeve, 2164 cutter teeth of the cutter blade, 2165 mounting bolts, 2166 long round holes, 2167 cutter bodies of the cutter blade, 2168 cutting slits, 2181 a roller shaft, 2182 a width disc and 2183 a bayonet.
101. The steel plate comprises a plate net, 102, a vertical plate of an adjusting block, 103, a second through hole, 104, a transverse plate of the adjusting block, 105, an extending block, 106, a jacking bolt, 107, a locking nut, 108, a diamond sand tile, 109, a step hole, 110, a sand block seat, 111, a first through hole, 112, a long circular hole, 113, a first bolt assembly, 114, a rib plate of a supporting beam, 115, an inner supporting plate, 116, a supporting rod, 117, a supporting ring body, 118, a fixing flange, 119, a second bolt assembly, 121, an adjusting block and 123, and a diamond sand structure layer on the plate net.
Detailed Description
In the first embodiment, referring to fig. 1-25, a flexible kinetic energy carborundum tile and expanded metal combined double-shaft series peeling machine comprises a frame, a carborundum tile and expanded metal combined peeling device arranged on the frame, a bran collecting hopper, a feeding hopper, a discharging hopper and a motor;
the combined peeling device of the carborundum tiles and the plate nets comprises an upper peeling device and a lower peeling device which are arranged in parallel and connected in series, two ends of the upper peeling device and two ends of the lower peeling device are correspondingly flush, and the upper peeling device is higher than the lower peeling device;
the upper peeling device comprises a cylindrical upper roller body, a cylindrical upper combined sleeve sleeved outside the upper roller body, flexible blade assemblies uniformly distributed in the circumferential direction and a plurality of flow deflectors arranged in the spiral line direction are fixed on the circumferential surface of the upper roller body, an interlayer between the upper combined sleeve and the upper roller body is an upper peeling area, each flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb-tooth shape and extends out in the tangential direction of the circumferential surface outside the upper roller body, and a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade; an upper feeding spiral is coaxially fixed at one end of the upper roller body, a cylindrical upper feeding bin is sleeved outside the upper feeding spiral, the outer end of the upper feeding bin is closed, the inner end of the upper feeding bin is butted with the end part corresponding to the upper combined sleeve, the upper feeding bin is communicated with the upper peeling area, an upper feeding inlet pipe communicated with the upper feeding bin is arranged on the upper feeding bin, the upper end of the upper feeding inlet pipe is butted with the bottom of the feeding hopper, an upper discharging spiral is coaxially fixed at the other end of the upper roller body, a cylindrical upper discharging bin is sleeved outside the upper discharging spiral, the outer end of the upper discharging bin is closed, the inner end of the upper discharging bin is butted with the end part corresponding to the upper combined sleeve, the upper discharging bin is communicated with the upper peeling area, and an upper discharging outlet pipe communicated with the upper discharging bin is arranged on the upper discharging bin;
the lower peeling device comprises a cylindrical lower roller body, a cylindrical lower combined sleeve sleeved outside the lower roller body, a flexible blade assembly evenly distributed along the circumferential direction and a plurality of flow deflectors arranged along the spiral line direction are fixed on the circumferential surface of the lower roller body, an interlayer between the lower combined sleeve and the lower roller body is a lower peeling area, the flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb shape and extends out along the tangential direction of the circumferential surface outside the lower roller body, a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade, a lower feeding screw is coaxially fixed at one end of the lower roller body, a cylindrical lower feeding bin is sleeved outside the lower feeding screw, the outer end of the lower feeding bin is closed, the inner end of the lower feeding bin is butted with the end corresponding to the lower combined sleeve, the lower feeding bin is communicated with the lower peeling area, and a lower feeding lead-in pipe communicated with the lower feeding bin is arranged on the lower feeding bin, the upper end of the lower feeding inlet pipe is correspondingly communicated with an upper discharging outlet pipe of the upper discharging bin, so that the upper peeling device is communicated with the lower peeling device in series, a lower discharging spiral is coaxially fixed at the other end of the lower roller body, a cylindrical lower discharging bin is sleeved outside the lower discharging spiral, the outer end of the lower discharging bin is closed, the inner end of the lower discharging bin is butted with the corresponding end part of the lower combined sleeve, the lower discharging bin is communicated with a lower peeling area, a discharging port is arranged at the lower part of the outer end of the lower discharging bin, and the discharging port is butted with the upper end of a discharging hopper;
the upper peeling device and the lower peeling device are both positioned at the upper part of the bran collecting hopper, two motors are also fixed in the frame, and the two motors are respectively connected with the end parts of the upper roller body and the lower roller body through belt transmission;
go up combination sleeve and lower combination sleeve identical, all include cylindric braced frame, fix on braced frame and enclose into cylindric diamond-sand tile and expanded metals, braced frame include the support ring body that a plurality of set up with the axle center, be fixed with a plurality of between two adjacent support ring bodies along the supporting beam of circumference equipartition, be fixed with diamond-sand tile or expanded metals that diamond dust made between two adjacent supporting beams, and be fixed with a expanded metals at least between two adjacent support ring bodies, the internal surface of expanded metals is equipped with the diamond-sand structural layer of one deck uniform thickness, all expanded metals correspond collineatly and corresponding combination sleeve is whole to be in the lowest department that corresponds with the bran collection fill in the generating line direction, the internal surface of all expanded metals, the internal surface of all diamond-sand tiles and braced frame's internal surface combination constitute complete face of cylinder.
The upper roller body and the lower roller body are completely the same and respectively comprise a roller shaft and a disc-shaped breadth disc, a plurality of breadth discs are coaxially fixed on the upper roller shaft, each breadth disc is provided with N1 bayonets which are uniformly distributed along the circumference, each bayonet is arranged along the radial direction of the breadth disc, and each bayonet is correspondingly provided with a group of flexible blade assemblies, wherein N1 is more than or equal to 3; the flexible blade component also comprises a base made of angle steel and a fixing sleeve used for fixing the blade, the blade is fixed on one side surface of the base through the fixing sleeve, and the other side surface of the base is correspondingly clamped in the bayonet and fixed with the spoke disc.
The utility model discloses a fixed base of cutting fluid, including fixed cover, guide vane, fixed cover, pressure knife board, mounting bolt, blade, the blade be the multistage combination and form, the blade is fixed to be sheathe in fixedly, fixed cover is equipped with the slotted hole of installing it on the base through the bolt, still is equipped with the pressure knife board on the upper portion of fixed cover, is equipped with mounting bolt on the pressure knife board, this mounting bolt is with pressure knife board, blade pressure equipment in proper order on the side of base, the guide vane fix the upper surface at the pressure knife board.
The blade comprises a blade body fixed with the fixed sleeve and comb-shaped blade teeth, the outer surfaces of the blade teeth are provided with carborundum structure layers with uniform thickness, a cutting seam is arranged between the blade teeth, the included angle between the cutting seam and the length direction of the blade is alpha 1, wherein alpha 1 is more than or equal to 30 degrees and less than or equal to 80 degrees.
The tip parts of the cutter teeth of the blade are in a parallelogram shape, a trapezoid shape, a triangle shape or a tooth shape with an arc-shaped notch.
The thickness of all the carborundum structure layers is not less than 0.5mm, and the carborundum structure layers are sprayed or electroplated on the outer surface of the working end of the blade and the inner surface of the plate net.
The supporting beam is formed by correspondingly fixing two long-strip-shaped rib plates in a V-shaped shape, two ends of each rib plate are fixed on corresponding supporting ring bodies, at least two inner supporting plates are fixed between the two rib plates, and a supporting rod is fixed between every two adjacent inner supporting plates.
The diamond-sand tile is provided with a plurality of step holes, a first bolt assembly penetrates through the step holes and corresponding first through holes in the sand block seat to fix the diamond-sand tile on the sand block seat, a fixing flanging extending outwards along the radial direction is arranged at the edge of the sand block seat, a plurality of long circular holes are formed in the fixing flanging, and a second bolt assembly penetrates through a second through hole in the adjusting block and the long circular holes to clamp and fix the sand block seat on the corresponding rib plate.
The adjusting block is L-shaped and is formed by vertically fixing a transverse plate and a vertical plate, the transverse plate is supported on the upper edge of a supporting beam rib plate, a second through hole is formed in the vertical plate and is tightly clamped on the side face of the fixed flanging of the sand block seat, an extending block extending out in the lateral direction is fixed on the side face of the vertical plate of the adjusting block, a jacking bolt radially arranged is connected onto the extending block through threads, the lower end of the jacking bolt is jacked on the sand block seat, and a locking nut is connected onto the jacking bolt through threads.
When the machine works, the upper roller body and the lower roller body are respectively driven to rotate by the two motors, grains to be peeled are added into the feeding hopper and enter the upper feeding bin through the upper feeding inlet pipe, the upper roller body simultaneously drives the upper feeding spiral to rotate, the upper feeding spiral gradually pushes the grains in the upper feeding bin into the upper peeling area of the upper peeling device, the grains are peeled under the rubbing and rubbing action between the blade and the upper combined sleeve, in the peeling process, the grains are gradually pushed into the upper discharging bin under the action of the flow deflector, the grains in the upper discharging bin are gradually pushed into the upper discharging outlet pipe under the action of the upper discharging spiral, then the grains enter the lower feeding bin of the lower peeling device through the lower feeding inlet pipe, the lower roller body simultaneously drives the lower feeding spiral to rotate, the grains in the lower feeding bin are gradually pushed into the lower peeling area of the lower peeling device by the lower feeding spiral, carry out peeling once more to grain under the effect of rubbing and rubbing between blade and the lower combination sleeve, the in-process of peeling, impel grain in the feed bin downwards discharging gradually under the effect of water conservancy diversion piece, in pushing out the grain in the feed bin from the discharge gate gradually and advancing into the play hopper under the effect of lower ejection of compact spiral, the grain that flows out in the play hopper is rubbed totally basically, realized the peeling, then with its bagging-off can, the bran that rubs off gets into the bran through last combination sleeve or the telescopic mesh of lower combination and collects the fill in, concentrate and collect.
The feeding hopper and the discharging hopper of the invention are both positioned at the same side of the frame, the feeding and discharging are carried out at the same end, the operation is easy and simple, the labor intensity is low, the peeling path of the grain is prolonged in a limited space, for the grain which is difficult to peel or has higher requirements on peeling purity, the grain does not need to be repeatedly transported back to the feeding hopper for secondary peeling, the processing efficiency is greatly improved, the integrity of the grain particles is better, simultaneously, the peeling purity of the grain particles is higher, in addition, the upper peeling device and the lower peeling device can be respectively provided with different types of flexible blade assemblies to realize various peeling forms, one processing process can complete two peeling modes, the time and the labor are saved, meanwhile, the invention adopts a grain peeling sleeve with a diamond sand tile and a plate net combined structure layer, and simultaneously, the outer surface of the blade and the inner surface of the plate net are both provided with diamond sand structure layers, the friction force to grain materials is increased, the grain peeling efficiency and quality are improved under the condition that the kneading force is not additionally increased, the integrity of grain particles is kept, the service lives of the blades and the combined sleeve can be prolonged, the working continuity is better, and the popularization and application values are higher.
Claims (9)
1. Flexible kinetic energy emery tile and board net combination biax series connection desquamation machine, including the frame, install emery tile and board net combination desquamation device, bran collection fill, feeding funnel, play hopper and motor in the frame, characterized by:
the combined peeling device of the carborundum tiles and the plate nets comprises an upper peeling device and a lower peeling device which are arranged in parallel and connected in series, two ends of the upper peeling device and two ends of the lower peeling device are correspondingly flush, and the upper peeling device is higher than the lower peeling device;
the upper peeling device comprises a cylindrical upper roller body, a cylindrical upper combined sleeve sleeved outside the upper roller body, flexible blade assemblies uniformly distributed in the circumferential direction and a plurality of flow deflectors arranged in the spiral line direction are fixed on the circumferential surface of the upper roller body, an interlayer between the upper combined sleeve and the upper roller body is an upper peeling area, each flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb-tooth shape and extends out in the tangential direction of the circumferential surface outside the upper roller body, and a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade; an upper feeding spiral is coaxially fixed at one end of the upper roller body, a cylindrical upper feeding bin is sleeved outside the upper feeding spiral, the outer end of the upper feeding bin is closed, the inner end of the upper feeding bin is butted with the end part corresponding to the upper combined sleeve, the upper feeding bin is communicated with the upper peeling area, an upper feeding inlet pipe communicated with the upper feeding bin is arranged on the upper feeding bin, the upper end of the upper feeding inlet pipe is butted with the bottom of the feeding hopper, an upper discharging spiral is coaxially fixed at the other end of the upper roller body, a cylindrical upper discharging bin is sleeved outside the upper discharging spiral, the outer end of the upper discharging bin is closed, the inner end of the upper discharging bin is butted with the end part corresponding to the upper combined sleeve, the upper discharging bin is communicated with the upper peeling area, and an upper discharging outlet pipe communicated with the upper discharging bin is arranged on the upper discharging bin;
the lower peeling device comprises a cylindrical lower roller body, a cylindrical lower combined sleeve sleeved outside the lower roller body, a flexible blade assembly evenly distributed along the circumferential direction and a plurality of flow deflectors arranged along the spiral line direction are fixed on the circumferential surface of the lower roller body, an interlayer between the lower combined sleeve and the lower roller body is a lower peeling area, the flexible blade assembly comprises a blade made of an elastic steel plate, the blade is in a comb shape and extends out along the tangential direction of the circumferential surface outside the lower roller body, a carborundum structure layer with uniform thickness is arranged on the outer surface of the working end of the blade, a lower feeding screw is coaxially fixed at one end of the lower roller body, a cylindrical lower feeding bin is sleeved outside the lower feeding screw, the outer end of the lower feeding bin is closed, the inner end of the lower feeding bin is butted with the end corresponding to the lower combined sleeve, the lower feeding bin is communicated with the lower peeling area, and a lower feeding lead-in pipe communicated with the lower feeding bin is arranged on the lower feeding bin, the upper end of the lower feeding inlet pipe is correspondingly communicated with an upper discharging outlet pipe of the upper discharging bin, so that the upper peeling device is communicated with the lower peeling device in series, a lower discharging spiral is coaxially fixed at the other end of the lower roller body, a cylindrical lower discharging bin is sleeved outside the lower discharging spiral, the outer end of the lower discharging bin is closed, the inner end of the lower discharging bin is butted with the corresponding end part of the lower combined sleeve, the lower discharging bin is communicated with a lower peeling area, a discharging port is arranged at the lower part of the outer end of the lower discharging bin, and the discharging port is butted with the upper end of a discharging hopper;
the upper peeling device and the lower peeling device are both positioned at the upper part of the bran collecting hopper, two motors are also fixed in the frame, and the two motors are respectively connected with the end parts of the upper roller body and the lower roller body through belt transmission;
go up combination sleeve and lower combination sleeve identical, all include cylindric braced frame, fix on braced frame and enclose into cylindric diamond-sand tile and expanded metals, braced frame include the support ring body that a plurality of set up with the axle center, be fixed with a plurality of between two adjacent support ring bodies along the supporting beam of circumference equipartition, be fixed with diamond-sand tile or expanded metals that diamond dust made between two adjacent supporting beams, and be fixed with a expanded metals at least between two adjacent support ring bodies, the internal surface of expanded metals is equipped with the diamond-sand structural layer of one deck uniform thickness, all expanded metals correspond collineatly and corresponding combination sleeve is whole to be in the lowest department that corresponds with the bran collection fill in the generating line direction, the internal surface of all expanded metals, the internal surface of all diamond-sand tiles and braced frame's internal surface combination constitute complete face of cylinder.
2. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 1, wherein: the upper roller body and the lower roller body are completely the same and respectively comprise a roller shaft and a disc-shaped breadth disc, a plurality of breadth discs are coaxially fixed on the upper roller shaft, each breadth disc is provided with N1 bayonets which are uniformly distributed along the circumference, each bayonet is arranged along the radial direction of the breadth disc, and each bayonet is correspondingly provided with a group of flexible blade assemblies, wherein N1 is more than or equal to 3; the flexible blade component also comprises a base made of angle steel and a fixing sleeve used for fixing the blade, the blade is fixed on one side surface of the base through the fixing sleeve, and the other side surface of the base is correspondingly clamped in the bayonet and fixed with the spoke disc.
3. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 2, wherein: the utility model discloses a fixed base of cutting fluid, including fixed cover, guide vane, fixed cover, pressure knife board, mounting bolt, blade, the blade be the multistage combination and form, the blade is fixed to be sheathe in fixedly, fixed cover is equipped with the slotted hole of installing it on the base through the bolt, still is equipped with the pressure knife board on the upper portion of fixed cover, is equipped with mounting bolt on the pressure knife board, this mounting bolt is with pressure knife board, blade pressure equipment in proper order on the side of base, the guide vane fix the upper surface at the pressure knife board.
4. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 3, wherein: the blade comprises a blade body fixed with the fixed sleeve and comb-shaped blade teeth, the outer surfaces of the blade teeth are provided with carborundum structure layers with uniform thickness, a cutting seam is arranged between the blade teeth, the included angle between the cutting seam and the length direction of the blade is alpha 1, wherein alpha 1 is more than or equal to 30 degrees and less than or equal to 80 degrees.
5. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 4, wherein: the tip parts of the cutter teeth of the blade are in a parallelogram shape, a trapezoid shape, a triangle shape or a tooth shape with an arc-shaped notch.
6. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 1, wherein: the thickness of all the carborundum structure layers is not less than 0.5mm, and the carborundum structure layers are sprayed or electroplated on the outer surface of the working end of the blade and the inner surface of the plate net.
7. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 1, wherein: the supporting beam is formed by correspondingly fixing two long-strip-shaped rib plates in a V-shaped shape, two ends of each rib plate are fixed on corresponding supporting ring bodies, at least two inner supporting plates are fixed between the two rib plates, and a supporting rod is fixed between every two adjacent inner supporting plates.
8. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 7, wherein: the diamond-sand tile is provided with a plurality of step holes, a first bolt assembly penetrates through the step holes and corresponding first through holes in the sand block seat to fix the diamond-sand tile on the sand block seat, a fixing flanging extending outwards along the radial direction is arranged at the edge of the sand block seat, a plurality of long circular holes are formed in the fixing flanging, and a second bolt assembly penetrates through a second through hole in the adjusting block and the long circular holes to clamp and fix the sand block seat on the corresponding rib plate.
9. The flexible kinetic energy carborundum tile and expanded metal combined double-shaft tandem peeling machine as claimed in claim 8, wherein: the adjusting block is L-shaped and is formed by vertically fixing a transverse plate and a vertical plate, the transverse plate is supported on the upper edge of a supporting beam rib plate, a second through hole is formed in the vertical plate and is tightly clamped on the side face of the fixed flanging of the sand block seat, an extending block extending out in the lateral direction is fixed on the side face of the vertical plate of the adjusting block, a jacking bolt radially arranged is connected onto the extending block through threads, the lower end of the jacking bolt is jacked on the sand block seat, and a locking nut is connected onto the jacking bolt through threads.
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| CN202011143035.2A CN113842967A (en) | 2020-10-23 | 2020-10-23 | Flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine |
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| CN202011143035.2A CN113842967A (en) | 2020-10-23 | 2020-10-23 | Flexible kinetic energy carborundum tile and plate net combined double-shaft tandem peeling machine |
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| CN101780424A (en) * | 2010-03-05 | 2010-07-21 | 李海焦 | Double-layer grain scourer |
| CN106269017A (en) * | 2016-08-22 | 2017-01-04 | 湖北碧山机械股份有限公司 | Emery stick mill |
| CN207153765U (en) * | 2017-08-23 | 2018-03-30 | 宋星星 | The flexible decortication special blade of cereal dry method |
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