CN113833938A - Mesoporous silica heat-insulating material and preparation method thereof - Google Patents
Mesoporous silica heat-insulating material and preparation method thereof Download PDFInfo
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- CN113833938A CN113833938A CN202111089999.8A CN202111089999A CN113833938A CN 113833938 A CN113833938 A CN 113833938A CN 202111089999 A CN202111089999 A CN 202111089999A CN 113833938 A CN113833938 A CN 113833938A
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- mesoporous silica
- layer
- heat
- vesicle
- composite ceramic
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 190
- 239000000377 silicon dioxide Substances 0.000 title claims abstract description 95
- 239000011810 insulating material Substances 0.000 title claims abstract description 10
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 239000003292 glue Substances 0.000 claims abstract description 35
- 238000009413 insulation Methods 0.000 claims abstract description 33
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 238000000576 coating method Methods 0.000 claims abstract description 29
- 239000012774 insulation material Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000919 ceramic Substances 0.000 claims description 39
- 239000002131 composite material Substances 0.000 claims description 37
- 239000000835 fiber Substances 0.000 claims description 37
- 239000004744 fabric Substances 0.000 claims description 21
- 239000003365 glass fiber Substances 0.000 claims description 20
- 239000003973 paint Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 5
- 239000003054 catalyst Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 238000007590 electrostatic spraying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 239000004964 aerogel Substances 0.000 abstract description 2
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000004321 preservation Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Images
Classifications
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- F16L59/00—Thermal insulation in general
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- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
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- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
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Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Thermal Insulation (AREA)
Abstract
The invention provides a mesoporous silica heat-insulating material and a preparation method thereof, the mesoporous silica heat-insulating material comprises a high-temperature-resistant glue layer, a heat-insulating layer and a mesoporous silica vesicle coating, wherein the high-temperature-resistant glue layer and the mesoporous silica vesicle coating are respectively arranged on two surfaces of the heat-insulating layer, and a release film is arranged on one side of the high-temperature-resistant glue layer, which is far away from the heat-insulating layer. The thermal insulation material provided by the invention is provided with the silicon dioxide aerogel coating as a waterproof layer, has an excellent waterproof and thermal insulation function, and avoids the water seepage and corrosion on the surface of equipment. The heat insulation material provided by the invention comprises a high temperature resistant glue layer, a heat insulation layer and a mesoporous silica vesicle coating, and forms an integrated sheet which is a prefabricated part and is directly attached to the surface of equipment when in use, so that the use is convenient, and the labor and the time are saved.
Description
Technical Field
The invention relates to the field of heat insulation materials, in particular to a mesoporous silica heat insulation material and a preparation method thereof.
Background
The modes for external heat preservation and insulation of the existing special-shaped equipment such as a high-temperature storage tank, a pump body, a pipeline and the like can be roughly divided into three types: the first mode is as follows: a-grade fireproof materials such as aluminum silicate cotton (rock wool) felt, foamed glass (ceramic) and the like are used as heat insulation materials for wrapping, and aluminum foil paper or galvanized iron sheets are additionally added for protection after gridding cloth or iron wires are wound; the second mode is as follows: the cold and heat insulation construction of middle and low temperature (-40 to 110 ℃) equipment by using organic resin foaming materials such as polyester and the like; the third mode is as follows: brushing or spraying high-temperature-resistant anticorrosive antirust paint on equipment as a bottom layer, then installing a middle-layer heat-insulating material prefabricated part on the equipment, and then brushing or roller coating macromolecular waterproof heat-insulating paint.
The first mode has good fireproof performance and heat preservation effect, but is easy to enter water to cause heat preservation effect failure, and is easy to cause serious corrosion on the surface of equipment in a damp and hot environment, so that the first mode is not suitable for a damp area.
The organic foaming material adopted in the second mode is mainly applied to low-temperature cold insulation or heat insulation and heat preservation at the temperature lower than 50 ℃, has good heat insulation and heat preservation effects and excellent waterproof performance, but is easy to burn and limited in application field.
The third mode needs spraying priming paint and waterproof insulation coating to install the intermediate level, the process is loaded down with trivial details, and hard, and the intermediate level has the risk of droing.
Disclosure of Invention
The invention aims to provide a conductive foam layer and a preparation method thereof, which overcome the defects of the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the invention discloses a mesoporous silica heat-insulating material which comprises a high-temperature-resistant glue layer, a heat-insulating layer and a mesoporous silica vesicle coating, wherein the high-temperature-resistant glue layer and the mesoporous silica vesicle coating are respectively arranged on two surfaces of the heat-insulating layer, and a release film is arranged on one surface, far away from the heat-insulating layer, of the high-temperature-resistant glue layer.
Preferably, the heat-insulating layer is a mesoporous silica vesicle composite ceramic fiber layer.
Preferably, the upper end face and the lower end face of the mesoporous silica vesicle composite ceramic fiber layer are provided with tiny pits and bulges.
Preferably, a glass fiber mesh cloth is attached to one side of the mesoporous silica vesicle composite ceramic fiber layer through glue, and the mesoporous silica vesicle coating is coated on the glass fiber mesh cloth.
Preferably, the mesoporous silica vesicular coating has a thickness greater than 250 microns.
Preferably, at least two layers of glass fiber gridding cloth are attached to one side surface of the mesoporous silica vesicle composite ceramic fiber layer through glue.
The invention also discloses a preparation method of the mesoporous silica heat-insulating material, which comprises the following steps:
step 1): preparing mesoporous silica coating, wherein the mesoporous silica vesicle coating comprises 5-20 parts by weight of mesoporous silica vesicle particles, 50-70 parts by weight of organosilicon, 15-20 parts by weight of film forming catalyst and 15-20 parts by weight of water;
step 2): spraying the mesoporous silica vesicle paint prepared in the step 1) on one surface of the glass fiber mesh fabric in an electrostatic spraying manner;
step 3): curing the mesoporous silica vesicle coating coated on the glass fiber mesh fabric in a heating mode;
step 4): attaching the other side of the glass fiber mesh cloth to a heat insulation layer through glue, wherein the heat insulation layer adopts a mesoporous silica vesicle composite ceramic fiber layer, and a heat insulation reinforcing net is horizontally arranged in the mesoporous silica vesicle composite ceramic fiber layer along the length direction of the mesoporous silica vesicle composite ceramic fiber layer;
step 5): the other side of the heat-insulating layer is coated with a high-temperature-resistant glue layer, and the other side of the high-temperature-resistant glue layer is attached with a release film.
Preferably, the upper end face and the lower end face of the mesoporous silica vesicle composite ceramic fiber layer are provided with tiny pits and bulges.
Preferably, the thickness of the mesoporous silica vesicular coating is greater than 250 microns; and/or at least two layers of glass fiber gridding cloth are attached to one side surface of the mesoporous silica vesicle composite ceramic fiber layer through glue.
Compared with the prior art, the invention has the advantages that:
the thermal insulation material provided by the invention is provided with the silicon dioxide aerogel coating as a waterproof layer, has an excellent waterproof and thermal insulation function, and avoids the water seepage and corrosion on the surface of equipment.
The heat insulation material provided by the invention comprises a high temperature resistant glue layer, a heat insulation layer and a mesoporous silica vesicle coating, and forms an integrated sheet which is a prefabricated part and is directly attached to the surface of equipment when in use, so that the use is convenient, and the labor and the time are saved.
The mesoporous silica vesicle composite ceramic fiber layer is used as a heat preservation and insulation layer, so that the heat preservation and insulation effect is good, and the mechanical strength is certain; the heat insulation reinforcing net is arranged in the mesoporous silica vesicle composite ceramic fiber layer, so that the heat insulation effect and the mechanical strength of the heat insulation layer can be further enhanced.
The projections and the pits are arranged on the mesoporous silica vesicle composite ceramic fiber layer and are randomly distributed, and the binding force between the mesoporous silica vesicle composite ceramic fiber layer and the glue layer can be increased through the arrangement of the projections and the pits, so that the connection strength between the mesoporous silica vesicle composite ceramic fiber layer and the glue layer is further increased.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
Fig. 1 is a schematic structural view of a mesoporous silica thermal insulation material according to a preferred embodiment of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, the embodiment of the invention discloses a mesoporous silica thermal insulation material, which comprises a high temperature resistant glue layer 1, a thermal insulation layer 2 and a mesoporous silica vesicle coating 3, wherein the high temperature resistant glue layer 1 and the mesoporous silica vesicle coating 3 are respectively arranged on two surfaces of the thermal insulation layer 2, a release film 4 is arranged on one surface of the high temperature resistant glue layer 1, which is far away from the thermal insulation layer 2, and the mesoporous silica vesicle coating has an excellent waterproof and thermal insulation function, so that the conditions of water seepage and corrosion easily caused by an external galvanized iron sheet are avoided. The mesoporous silica vesicle coating 3 comprises 5-20 parts by weight of mesoporous silica vesicle particles, 50-70 parts by weight of organosilicon, 15-20 parts by weight of film forming catalyst and 15-20 parts by weight of water.
Preferably, the heat-insulating layer 2 adopts a mesoporous silica vesicle composite ceramic fiber layer, and the mesoporous silica vesicle composite ceramic fiber layer is adopted as the heat-insulating layer 2, so that the heat-insulating effect is good, and the heat-insulating layer has certain mechanical strength. The mesoporous silica vesicle composite ceramic fiber layer is obtained by dipping a ceramic fibrofelt in high-concentration silica vesicle slurry and drying, and the silica vesicles are uniformly adhered on the surface of the ceramic fiber.
The mesoporous silica vesicle composite ceramic fiber layer 2 is horizontally provided with a heat insulation reinforcing net along the length direction, the heat insulation reinforcing net is arranged in the mesoporous silica vesicle composite ceramic fiber layer, the heat insulation effect and the mechanical strength of the heat insulation layer can be further enhanced, and the heat insulation reinforcing net is made of silica-alumina composite nano materials.
Preferably, the mesoporous silica vesicle composite ceramic fiber layer is provided with tiny pits and projections on the upper and lower end faces. The bulges and the pits are randomly distributed, and the binding force between the mesoporous silica vesicle composite ceramic fiber layer and the glue layer can be increased through the arrangement of the bulges and the pits, so that the connection strength between the mesoporous silica vesicle composite ceramic fiber layer and the glue layer is increased.
Preferably, a glass fiber mesh cloth is adhered to one side of the mesoporous silica vesicle composite ceramic fiber layer through glue, and the mesoporous silica vesicle coating 3 is coated on the glass fiber mesh cloth.
Preferably, the thickness of the mesoporous silica vesicle coating 3 is more than 250 micrometers, so that the sufficient waterproof and heat-insulating functions are ensured.
Preferably, at least two layers of glass fiber gridding cloth are attached to one side surface of the mesoporous silica vesicle composite ceramic fiber layer through glue.
The embodiment of the invention also discloses a preparation method of the heat-insulating material, which comprises the following steps:
step 1): preparing mesoporous silica vesicle paint, wherein the mesoporous silica vesicle paint comprises 5-20 parts by weight of mesoporous silica vesicle particles, 50-70 parts by weight of organic silicon, 15-20 parts by weight of film forming catalyst and 15-20 parts by weight of water;
step 2): spraying the mesoporous silica vesicle paint prepared in the step 1) on one surface of the glass fiber mesh fabric in an electrostatic spraying manner;
step 3): curing the mesoporous silica vesicle coating coated on the glass fiber mesh fabric in a heating mode;
step 4): attaching the other side of the glass fiber mesh cloth to a heat insulation layer through glue, wherein the heat insulation layer adopts a mesoporous silica vesicle composite ceramic fiber layer, and a heat insulation reinforcing net is horizontally arranged in the mesoporous silica vesicle composite ceramic fiber layer along the length direction of the mesoporous silica vesicle composite ceramic fiber layer;
step 5): the other side of the heat-insulating layer is coated with a high-temperature-resistant glue layer, and the other side of the high-temperature-resistant glue layer is attached with a release film.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A mesoporous silica heat-insulating material is characterized in that: the heat-insulating coating comprises a high-temperature-resistant glue layer, a heat-insulating layer and a mesoporous silica vesicle coating, wherein the high-temperature-resistant glue layer and the mesoporous silica vesicle coating are respectively arranged on two sides of the heat-insulating layer, and a release film is arranged on one side, far away from the heat-insulating layer, of the high-temperature-resistant glue layer.
2. The mesoporous silica thermal insulation material according to claim 1, characterized in that: the heat-insulating layer adopts a mesoporous silica vesicle composite ceramic fiber layer.
3. The mesoporous silica thermal insulation material according to claim 2, characterized in that: the upper end face and the lower end face of the mesoporous silica vesicle composite ceramic fiber layer are provided with tiny pits and bulges.
4. The mesoporous silica thermal insulation material according to claim 3, characterized in that: one side of the mesoporous silica vesicle composite ceramic fiber layer is adhered with glass fiber gridding cloth through glue, and the mesoporous silica vesicle coating is coated on the glass fiber gridding cloth.
5. The mesoporous silica thermal insulation material according to claim 1, characterized in that: the thickness of the mesoporous silica vesicle coating is greater than 250 microns.
6. The mesoporous silica thermal insulation material according to claim 1, characterized in that: at least two layers of glass fiber gridding cloth are attached to one side surface of the mesoporous silica vesicle composite ceramic fiber layer through glue.
7. A preparation method of a mesoporous silica heat-insulating material is characterized by comprising the following steps: the method comprises the following steps:
step 1): preparing mesoporous silica vesicle paint, wherein the mesoporous silica vesicle paint comprises 5-20 parts by weight of mesoporous silica vesicle particles, 50-70 parts by weight of organic silicon, 15-20 parts by weight of film forming catalyst and 15-20 parts by weight of water;
step 2): spraying the mesoporous silica vesicle paint prepared in the step 1) on one surface of the glass fiber mesh fabric in an electrostatic spraying manner;
step 3): curing the mesoporous silica vesicle coating coated on the glass fiber mesh fabric in a heating mode;
step 4): attaching the other side of the glass fiber mesh cloth to a heat insulation layer through glue, wherein the heat insulation layer adopts a mesoporous silica vesicle composite ceramic fiber layer, and a heat insulation reinforcing net is horizontally arranged in the mesoporous silica vesicle composite ceramic fiber layer along the length direction of the mesoporous silica vesicle composite ceramic fiber layer;
step 5): the other side of the heat-insulating layer is coated with a high-temperature-resistant glue layer, and the other side of the high-temperature-resistant glue layer is attached with a release film.
8. The method for preparing the mesoporous silica thermal insulation material according to claim 7, wherein the method comprises the following steps: the upper end face and the lower end face of the mesoporous silica vesicle composite ceramic fiber layer are provided with tiny pits and bulges.
9. The method for preparing the mesoporous silica thermal insulation material according to claim 7, wherein the method comprises the following steps: the thickness of the mesoporous silica vesicle coating is greater than 250 microns.
10. The method for preparing the mesoporous silica thermal insulation material according to claim 7, wherein the method comprises the following steps: at least two layers of glass fiber gridding cloth are attached to one side surface of the mesoporous silica vesicle composite ceramic fiber layer through glue.
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