CN113831152A - All-solid-waste high-strength permeable geopolymer concrete and preparation method thereof - Google Patents

All-solid-waste high-strength permeable geopolymer concrete and preparation method thereof Download PDF

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CN113831152A
CN113831152A CN202111244876.7A CN202111244876A CN113831152A CN 113831152 A CN113831152 A CN 113831152A CN 202111244876 A CN202111244876 A CN 202111244876A CN 113831152 A CN113831152 A CN 113831152A
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coarse aggregate
cementing material
solid
mass
waste
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CN113831152B (en
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蔡景明
张聪
李吴刚
张勇
张建
鲁晓源
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Nasitong Jiangsu High Tech Development Co ltd
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Nasitong Wuxi Technology Development Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention relates to the technical field of solid waste resource utilization and geopolymer concrete preparation, in particular to a full-solid waste high-strength permeable polymer concrete and a preparation method thereof; the raw materials comprise, by mass, 60-70 parts of a recycled coarse aggregate, 30-40 parts of a cementing material, a rosin resin type foaming agent, nano silicon carbide and an alkali activator; the cementing material comprises, by mass, 20-30% of fly ash, 60-70% of slag and 5-10% of silica fume. The all-solid-waste high-strength permeable polymer concrete can keep higher strength while realizing high permeability, simultaneously uses industrial waste and/or construction waste as coarse aggregate, and uses slag and fly ash as cementing materials to reduce carbon dioxide emission, thereby providing support for the green sustainable development of sponge city construction and building industry on the material level.

Description

All-solid-waste high-strength permeable geopolymer concrete and preparation method thereof
Technical Field
The invention relates to the technical field of solid waste resource utilization and geopolymer concrete preparation, in particular to a full-solid waste high-strength permeable polymer concrete and a preparation method thereof.
Background
With the global seasonal change aggravation, the sponge city construction is promoted to become an innovative expression for constructing the water elastic city. Meanwhile, due to the emission of a large amount of greenhouse gases and the consumption of natural resources brought by the traditional portland cement industry, the use of substitutes such as slag, fly ash and the like as cementing materials provides possibility for sustainable green development of the industry. In addition, with the demolition of waste buildings, a large amount of solid waste of the buildings is urgently needed to be disposed. Therefore, the full-solid-waste high-strength permeable polymer concrete can better serve sponge city construction, green sustainable development planning of concrete industry is realized, and the requirement for building waste treatment is met.
Document 1 (plum blossom root, Wu gang, Xiao Yi Chun, etc.; a high-strength pervious concrete and a method for producing the same; publication No. CN113185238A) discloses a method for producing a high-strength pervious concrete. Although the lignosulfonate water reducing agent can improve the compressive strength of concrete, the concrete strength cannot reach the expected standard in some embodiments, and the porosity cannot reach 20% so as to achieve the expected water permeability effect.
Document 2 (Xieling; a high-strength water-permeable concrete and a preparation method thereof; publication No. CN113354361A) discloses a high-strength water-permeable concrete and a preparation method thereof. The strength and the water permeability coefficient of the concrete can be effectively improved by doping reinforcing agents such as aluminum oxide, nano titanium dioxide, boron carbide and the like. However, the treatment of alumina is complicated, and the temperature needs to be raised to between 700 and 750 ℃, which is difficult to be practically applied.
Document 3 (Gulian, Yuan Dong, Zhan; a pervious concrete and a method for producing the same; publication No. CN111393101A) discloses a pervious concrete and a method for producing the same. The fiber can be wrapped on the surface of the aggregate and effectively improve the strength of the concrete. And the introduction of the foaming agent improves the water permeability and improves the construction workability, thereby being more convenient for practical application. However, the water permeability coefficient thereof could not reach 4.0 mm/s.
Based on the above, it is desirable to provide a concrete with high water permeability coefficient, high porosity, simple preparation method and wide raw material sources.
Disclosure of Invention
The invention aims to provide a full-solid-waste high-strength permeable polymer concrete and a preparation method thereof. The all-solid-waste high-strength permeable polymer concrete can keep high strength while realizing high permeability, simultaneously uses industrial waste and/or construction waste as coarse aggregate, and uses slag and fly ash as cementing materials to reduce carbon dioxide emission, and provides support for green sustainable development of sponge city construction and construction industry on the material level.
According to one technical scheme, the all-solid-waste high-strength permeable polymer concrete comprises, by mass, 60-70 parts of a recycled coarse aggregate, 30-40 parts of a cementing material, a rosin resin type foaming agent, nano silicon carbide and an alkali activator;
the cementing material comprises, by mass, 20-30% of fly ash, 60-70% of slag and 5-10% of silica fume.
In the scheme of the invention, the activity is low when the fly ash is excessive, and the fluidity is poor when the fly ash is too little; excessive slag causes flash coagulation, and too low causes poor early strength; if the silica fume is excessive, the economy is poor, and if the silica fume is too low, the compactness of the system is insufficient.
Furthermore, the addition amount of the rosin resin type foaming agent is 0.5-5% of the total mass of the recycled coarse aggregate and the cementing material.
Rosin resin type blowing agents are compatible with geopolymer systems.
Furthermore, the adding amount of the nano silicon carbide is 1-3% of the total mass of the recycled coarse aggregate and the cementing material.
The nano silicon carbide has high chemical stability, low thermal expansion coefficient, high heat conductivity coefficient, wear resistance, high temperature resistance and corrosion resistance, and can be uniformly attached to the surface of a coarse aggregate, so that the surface of a finished product is compact and hydrophobic and is not easy to wear. Therefore, rainwater can be stored or can be quickly discharged through gaps among the aggregates without being absorbed, and the method has extremely strong sustainability. However, the addition amount is too much, so that the agglomeration is easy, and the fiber network cannot be formed if the addition amount is too little, so that the addition amount of the nano silicon carbide is limited to 1-3% of the total mass of the recycled coarse aggregate and the cementing material.
Further, the proportion of the total mass of the recycled coarse aggregate, the cementing material and the alkali activator is 1 kg: 300-500 mL.
Further, the recycled coarse aggregate is industrial waste and/or construction waste, and the particle size is 5-20 mm;
further, the Mohs hardness of the nano silicon carbide is 9.5, and the microhardness is 2840-3320 kg/mm2
Further, the alkali activator is formed by compounding 8mol/L sodium hydroxide aqueous solution and sodium silicate aqueous solution according to the mass ratio of 3:7, wherein the sodium silicate aqueous solution is Na2O·nSiO2N is 1.5 to 3.5.
Further, Al in the fly ash2O3And SiO2More than 50 wt% and a specific surface area of 600-800 m2The screen residue of a 45 mu m square hole sieve is less than 1 percent per kg.
Further, the moisture content of the slag is less than 1%, and the specific surface area is 380-410 m2/kg。
Further, the particle size of the silica fume is 0.1-0.3 μm, and the specific surface area is 15000-30000 m2/kg。
According to the second technical scheme, the preparation method of the all-solid-waste high-strength permeable polymer concrete comprises the following steps:
(1) uniformly stirring and mixing the fly ash, the slag, the silica fume, the rosin resin type foaming agent and the nano silicon carbide at a low speed, adding the regenerated coarse aggregate, and uniformly stirring to obtain a solid mixture;
(2) adding an alkali activator into the solid mixture, and uniformly stirring to obtain full-solid waste geopolymer concrete slurry;
(3) and transferring the all-solid-waste geopolymer concrete slurry into a mould for curing and demoulding to obtain the all-solid-waste high-strength permeable geopolymer concrete.
Further, the low-speed stirring in the step (1) is specifically 300-;
further, the curing condition in the step (3) is normal-temperature curing for 24 hours.
Compared with the prior art, the invention has the beneficial effects that:
the permeable polymer concrete is formed by using a mixture of fly ash, silica fume and slag in a certain ratio as a cementing material and recycled coarse aggregate. The geopolymer cementing material is an inorganic cementing material, and has good binding property with recycled coarse aggregate, thereby taking water permeability and strength into consideration. The rosin resin type foaming agent is matched to improve the porosity of the geopolymer concrete, so that the water permeability effect of the concrete is ensured by improving the porosity of the material on the premise of ensuring the strength of the concrete.
The invention can make full use of industrial waste and construction waste to realize waste recycling. Raw materials are convenient to collect, and compared with the traditional silicate concrete, the concrete has the advantage of environmental protection.
The invention can exert the advantage of strong cohesiveness of geopolymer concrete, realizes the cohesiveness among the recycled coarse aggregates, and has the advantage of high strength compared with the traditional pervious concrete. The geopolymer is an organic polymer, and has a long molecular structure and self-rotation property of chain links or chain segments in macromolecules, so that the geopolymer has certain elasticity and plasticity.
The geopolymer concrete is adopted, and because a large number of mesopores exist in the geopolymer cementing material, the freezing point of aqueous solution in the pores is greatly reduced, the possibility of freeze-thaw diseases caused by water freezing is greatly reduced, and the applicability of the pervious concrete in severe cold areas is improved.
The water permeability of the pervious concrete prepared by the technical scheme is higher than that of common pervious concrete, the preparation process does not involve heating and other conditions, the operation is simple, and the method is suitable for large-scale production and use.
Drawings
FIG. 1 is a schematic flow chart of a method for preparing polymer concrete with high water permeability in example 1 of the present invention.
Detailed Description
Reference will now be made in detail to various exemplary embodiments of the invention, the detailed description should not be construed as limiting the invention but as a more detailed description of certain aspects, features and embodiments of the invention.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Further, for numerical ranges in this disclosure, it is understood that each intervening value, between the upper and lower limit of that range, is also specifically disclosed. Every smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in a stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All documents mentioned in this specification are incorporated by reference herein for the purpose of disclosing and describing the methods and/or materials associated with the documents. In case of conflict with any incorporated document, the present specification will control.
It will be apparent to those skilled in the art that various modifications and variations can be made in the specific embodiments of the present disclosure without departing from the scope or spirit of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification. The description and examples are intended to be illustrative only.
As used herein, the terms "comprising," "including," "having," "containing," and the like are open-ended terms that mean including, but not limited to.
In the following examples of the invention, the raw materials used were:
fly ash: the power plant is a source of electricity,the specific surface area is 600-800 m2Kg, the residue of a square hole sieve with the size of 45 mu m is less than 1 percent;
slag: drying the raw materials in an iron-making plant until the water content is less than 1 percent, and grinding the raw materials until the specific surface area is 380-410 m2/kg;
Silica fume: the particle distribution range is 0.1-0.3 μm, the specific surface area is 15000-30000 m2/kg;
And (3) regenerating coarse aggregate: regenerating machine-made sand, wherein the source is a building demolition object, and crushing the sand until the particle size is between 5 and 20 mm;
rosin resin type foaming agent: market purchase;
nano silicon carbide: the source is purchased from the market, the Mohs hardness is 9.5, and the microhardness is 3100kg/mm2
Alkaline activators: preparing 8mol/L NaOH solution according to the mass ratio of 3:7 and Na2O·2SiO2And compounding the aqueous solution to obtain the compound.
Example 1
Weighing the following raw materials in parts by weight: 30 parts of a cementing material (calculated by mass fraction, 30% of fly ash, 60% of slag and 10% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
The preparation method is as follows (the specific flow chart is shown in figure 1):
(1) adding the fly ash, the slag, the silica fume, the foaming agent and the nano silicon carbide into a stirrer and stirring for 2 minutes at 300 rpm; and adding the regenerated coarse aggregate, uniformly stirring, slowly adding the alkali activator, and uniformly stirring for 6min to obtain the full-solid waste geopolymer concrete slurry.
(2) The all solid waste geopolymer concrete slurry was transferred to a steel mold of 70.7 × 70.7 × 70.7mm specification, shaken for 60 seconds using a table shaker to remove air bubbles, and the surface was trowelled.
(3) And curing for 24 hours at normal temperature to demould (because of the function of slag, the geopolymer has higher early strength and does not need curing).
Example 2
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (32 mass percent of fly ash, 62 mass percent of slag and 6 mass percent of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 3
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (34 mass percent of fly ash, 64 mass percent of slag and 2 mass percent of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 4
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 40 parts of a cementing material (30 mass percent of fly ash, 60 mass percent of slag and 10 mass percent of silica fume), 60 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 5
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 40 parts of a cementing material (32 mass percent of fly ash, 62 mass percent of slag and 6 mass percent of silica fume), 60 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 6
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 40 parts of a cementing material (calculated by mass fraction, 34% of fly ash, 64% of slag and 2% of silica fume), 60 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 7
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 20% of fly ash, 70% of slag and 10% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 8
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 9
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 45 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 55 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 10
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 25 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 75 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 11
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (5% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 12
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a recycled coarse aggregate, a rosin resin type foaming agent (0.5% of the total mass of the cementing material and the recycled coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the recycled coarse aggregate), and an alkali activator (the proportion of the total mass of the recycled coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 13
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (6% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 14
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (1% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 15
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (3% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 16
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 25% of fly ash, 70% of slag and 5% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (4% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 17
The difference from example 1 is that the addition of nano silicon carbide is omitted.
Example 18
The difference from example 1 is that the addition of the rosin resin type foaming agent was omitted.
Example 19
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (40 mass percent of fly ash and 60 mass percent of slag), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2 mass percent of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 20
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (40% of silica fume and 60% of slag in mass fraction), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 21
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 15% of fly ash, 60% of slag and 25% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example 22
The difference from the example 1 is that the raw materials are weighed according to the following parts by mass: 30 parts of a cementing material (calculated by mass fraction, 40% of fly ash, 50% of slag and 10% of silica fume), 70 parts of a regenerated coarse aggregate, a rosin resin type foaming agent (2% of the total mass of the cementing material and the regenerated coarse aggregate), nano silicon carbide (2% of the total mass of the cementing material and the regenerated coarse aggregate), and an alkali activator (the proportion of the total mass of the regenerated coarse aggregate, the cementing material and the alkali activator is 1 kg: 500 mL).
Example of Effect verification
Performance test experiments: the high-strength pervious concrete is prepared according to the methods in the examples and the respective proportions, and the following performance tests are carried out:
(1) detecting the water permeability coefficient according to a test method specified in CJJ/T135-2009 technical Specification for permeable cement concrete pavements;
(2) the compressive strength is tested according to GB/T500-81-2002 Standard of mechanical Properties test methods of ordinary concrete;
(3) the porosity was tested according to DB11/T775-2010 Specification for pervious concrete pavements.
(4) The freeze-thaw tests were performed according to the test method for long-term performance and durability of ordinary concrete (GBJ 82-85).
The test results are shown in Table 1.
TABLE 1
Figure BDA0003320512550000101
It can be seen from comparison of examples 1-3 or examples 4-6 that as the mass ratio of fly ash to silica fume increases, the strength of the material increases, but the corresponding permeability coefficient and porosity decrease. Therefore, when the mass ratio of the fly ash to the silica fume is about 3:1, the water permeability can reach more than 4.0mm/s, and the porosity is about 23%. In addition, by comparing example 1 and example 4 (or example 2 and example 5, and example 3 and example 6), it can be found that the concrete strength is slightly reduced with the decrease of the mass fraction of the coarse aggregate, but it is not obvious. The reduction in the volume fraction of coarse aggregate also results in a reduction in the permeability coefficient and porosity. Therefore, in order to obtain a material having a high porosity and water permeability, it is recommended to use coarse aggregates with a mass fraction of about 70%. In addition, the omission of the rosin resin type foaming agent will severely reduce the porosity of the material, and the omission of the nano silicon carbide will reduce the compressive strength of the material.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1. The all-solid-waste high-strength permeable polymer concrete is characterized by comprising, by mass, 60-70 parts of recycled coarse aggregate, 30-40 parts of a cementing material, a rosin resin type foaming agent, nano silicon carbide and an alkali activator;
the cementing material comprises, by mass, 20-30% of fly ash, 60-70% of slag and 5-10% of silica fume.
2. The all-solid-waste high-strength permeable polymer concrete according to claim 1,
the addition amount of the rosin resin type foaming agent is 0.5-5% of the total mass of the recycled coarse aggregate and the cementing material;
the adding amount of the nano silicon carbide is 1-3% of the total mass of the recycled coarse aggregate and the cementing material;
the proportion of the total mass of the recycled coarse aggregate and the cementing material to the alkali activator is 1 kg: 300-500 mL.
3. The all-solid-waste high-strength permeable polymer concrete according to claim 1, wherein the recycled coarse aggregate is industrial waste and/or construction waste, and has a particle size of 5-20 mm; the Mohs hardness of the nano silicon carbide is 9.5, and the microhardness is 2840-3320 kg/mm2(ii) a The alkali activator is formed by compounding 8mol/L sodium hydroxide aqueous solution and sodium silicate aqueous solution according to the mass ratio of 3: 7.
4. The all-solid-waste high-strength permeable polymer concrete according to claim 1,
al in the fly ash2O3And SiO2More than 50 wt% and a specific surface area of 600-800 m2Kg, the residue of a square hole sieve with the size of 45 mu m is less than 1 percent;
the water content of the slag is less than 1%, and the specific surface area is 380-410 m2/kg;
The particle size of the silica fume is 0.1-0.3 mu m, and the specific surface area is 15000-30000 m2/kg。
5. A method for preparing the all-solid-waste high-strength permeable polymer concrete according to any one of claims 1 to 4, comprising the steps of:
(1) uniformly stirring and mixing the fly ash, the slag, the silica fume, the rosin resin type foaming agent and the nano silicon carbide at a low speed, adding the regenerated coarse aggregate, and uniformly stirring to obtain a solid mixture;
(2) adding an alkali activator into the solid mixture, and uniformly stirring to obtain full-solid waste geopolymer concrete slurry;
(3) and transferring the all-solid-waste geopolymer concrete slurry into a mould for curing and demoulding to obtain the all-solid-waste high-strength permeable geopolymer concrete.
6. The method for preparing the all-solid-waste high-strength permeable polymer concrete according to claim 5, wherein the low-speed stirring in the step (1) is specifically 300-; and (4) curing for 24 hours at normal temperature under the curing condition in the step (3).
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