CN113818169A - Printing and dyeing process for jacquard cloth - Google Patents
Printing and dyeing process for jacquard cloth Download PDFInfo
- Publication number
- CN113818169A CN113818169A CN202111177761.0A CN202111177761A CN113818169A CN 113818169 A CN113818169 A CN 113818169A CN 202111177761 A CN202111177761 A CN 202111177761A CN 113818169 A CN113818169 A CN 113818169A
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- Prior art keywords
- cloth
- roller
- jacquard
- dyeing
- printing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
Abstract
The invention discloses a printing and dyeing process of jacquard cloth, which comprises the following steps: (1) singeing and desizing the woven grey cloth; (2) bleaching and mercerizing the grey cloth; (3) and (3) feeding the processed grey cloth into a dyeing tank for dyeing, wherein a defoaming roller for pushing the cloth to shake up and down is arranged in the dyeing tank. According to the printing and dyeing process of the jacquard cloth, the bubble removing roller can drive the grey cloth to shake continuously in the dyeing process, so that bubbles are removed, the grey cloth is uniformly colored, and the quality of the prepared jacquard cloth is effectively improved.
Description
Technical Field
The invention relates to the technical field of jacquard cloth production, in particular to a printing and dyeing process of jacquard cloth.
Background
The jacquard cloth is a cotton fabric or chemical fiber blended fabric with weave patterns, different jacquard patterns are formed by weaving, and the jacquard cloth is popular among people. The jacquard cloth is divided into a single-color jacquard cloth and a multi-color jacquard cloth, wherein the multi-color jacquard cloth needs to be dyed by yarns and then manufactured by a weaving machine to form cloth, and the single-color jacquard cloth is manufactured by the weaving machine to form grey cloth and then dyed.
In production, the multi-color jacquard cloth dyes yarns, the single-color jacquard cloth dyes the whole gray cloth, when the wide gray cloth is dyed, the wide gray cloth needs to be placed into a dye pool from the outside, bubbles are easily formed on the surface of the gray cloth when the wide gray cloth enters the dye pool, uneven dyeing is caused, meanwhile, wrinkles after the bubbles are broken are easily formed on the surface of the cloth, the appearance of the cloth is damaged, and the quality of the prepared cloth is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides a jacquard fabric printing and dyeing process, which can uniformly color grey cloth during dyeing and effectively improve the quality of the prepared jacquard fabric.
The invention specifically adopts the following technical scheme for realizing the purpose:
a printing and dyeing process for jacquard cloth comprises the following steps:
(1) singeing and desizing the woven grey cloth;
(2) bleaching and mercerizing the grey cloth;
(3) and (3) feeding the processed grey cloth into a dyeing tank for dyeing, wherein a defoaming roller for pushing the cloth to shake up and down is arranged in the dyeing tank.
Furthermore, the mass fraction of the effective substances in the desizing liquid used in the desizing treatment in the step (1) is 2%, and the effective substances comprise the following components in parts by weight: 0.8-1 part of amylase, 2-3 parts of sodium chloride and 0.3-0.5 part of sodium benzene alkyl sulfonate.
Furthermore, the defoaming roller is an elliptical roller, and the center of the defoaming roller is connected with a first rotating shaft which drives the defoaming roller to rotate.
Furthermore, 2 positioning rollers which are respectively positioned at two sides of the bubble removing roller are symmetrically arranged in the dyeing tank in the step (3), the grey cloth passes through the lower part of the positioning rollers, and the bubble removing rollers are positioned below the grey cloth.
Still further, the registration roller both ends are provided with the backup pad that is used for supporting the registration roller, the bar mounting groove has been seted up in the backup pad, the registration roller middle part is provided with drives registration roller pivoted second pivot, second pivot tip rotates and is connected with connecting sleeve, connecting sleeve and bar mounting groove sliding connection, connecting sleeve is connected with the elastic adjustment spare of restriction connecting sleeve position in the bar mounting groove.
Furthermore, the elastic adjusting piece is a first spring positioned on two sides of the connecting sleeve, one end of the first spring is connected with the connecting sleeve, and the other end of the first spring is connected with the wall of the strip-shaped mounting groove.
Furthermore, the elastic adjusting piece comprises adjusting rods rotatably connected with the connecting sleeves, the end parts of the adjusting rods on 2 adjacent connecting sleeves are hinged, and second springs are arranged between the 2 hinged adjusting rods.
Furthermore, the symmetry is provided with 2 vertical spouts in the dyeing pond, it is provided with the connecting axle to slide in the vertical spout, in the connecting axle both ends respectively extended to a vertical spout, it is articulated with the connecting axle to adjust the pole.
Furthermore, one end of the connecting sleeve, which is far away from the positioning roller, extends out of the strip-shaped mounting groove, and the end is in threaded connection with a limiting disc.
The invention has the following beneficial effects:
1. in the dyeing process, the bubble removing roller can drive the grey cloth to shake continuously, so that bubbles are removed, the grey cloth is uniformly colored, and the quality of the prepared jacquard cloth is effectively improved;
2. the amylase is adopted for desizing, so that the gray fabric can be prevented from being damaged, and the quality of the jacquard fabric is further improved;
3. the bubble removing roller, the gray fabric and the positioning roller are sequentially arranged from bottom to top, when the bubble removing roller drives the gray fabric to shake, the gray fabric is pushed upwards, connection between the gray fabric and the positioning roller is not loosened, so that the gray fabric can be effectively prevented from being displaced from the positioning roller, and the gray fabric is prevented from wrinkling or slipping;
4. the arrangement of the elastic adjusting piece enables the 2 positioning rollers to move along with the movement when the bubble removing roller pushes the grey cloth to move upwards, so that the tension of the grey cloth is adjusted in real time, the grey cloth is prevented from being damaged due to overlarge tension, and when the bubble removing roller is separated from the grey cloth, the 2 positioning rollers can move again to adjust the tension of the grey cloth, so that the phenomenon that the grey cloth is wrinkled or slips from the positioning rollers due to the overlarge tension is avoided, a good protection effect is achieved on the grey cloth, and the weight of the jacquard cloth is further improved;
5. the tension of the positioning roller to the grey cloth can be adjusted by adjusting the elastic adjusting piece so as to adapt to the dyeing requirements of different fabrics and improve the quality of the prepared jacquard cloth.
Drawings
FIG. 1 is a schematic diagram of a gray fabric trend structure in a dyeing pond;
FIG. 2 is a schematic view of a first embodiment of the resilient adjustment member;
FIG. 3 is a schematic view of a second embodiment of the resilient adjustment member;
reference numerals: 1-dyeing tank, 2-defoaming roller, 3-positioning roller, 4-first rotating shaft, 5-second rotating shaft, 6-connecting sleeve, 7-adjusting rod, 8-second spring, 9-connecting shaft, 10-vertical sliding groove, 11-strip-shaped mounting groove, 12-supporting plate and 13-first spring.
Detailed Description
In the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed" and "in communication" are to be construed broadly, e.g., as meaning in fixed communication, in removable communication, or in integral communication; either mechanically or electrically; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Examples
The embodiment provides a jacquard cloth printing and dyeing process, which comprises the following steps:
(1) singeing and desizing the woven grey cloth;
(2) bleaching and mercerizing the grey cloth;
(3) and (3) feeding the processed grey cloth into a dyeing tank for dyeing, wherein a bubble removing roller for pushing the cloth to shake up and down is arranged in the middle dyeing tank as shown in figure 1.
Wherein, singeing can be carried out in a singeing machine, and the process mainly comprises removing rough edges of the grey cloth and hair bulbs on the grey cloth;
desizing is to remove the size on the warp before the warp is coated so as to avoid affecting dyeing, alkali desizing or enzyme desizing can be adopted, the alkali desizing is to make the size swell under the action of hot alkali liquor, and the size is changed from a gel state to a sol state so as to loosen and fall off, but the stacking time is too long, and the continuous production is not convenient. In contrast, the enzyme desizing can greatly improve the desizing speed without damaging the gray fabric, so the enzyme desizing mode is selected for desizing in the embodiment. The desizing liquid selected in the embodiment is desizing liquid with 2% of mass fraction of effective substances, the effective substances are removed, and other components are water, wherein the effective substances comprise the following components in parts by weight: 0.8-1 part of amylase, 2-3 parts of sodium chloride and 0.3-0.5 part of sodium benzene alkyl sulfonate. When desizing, the desizing temperature is kept at about 90 ℃, and the desizing can be finished after 5-10 min;
bleaching, namely bleaching the desized grey cloth by sodium hypochlorite to remove variegated colors;
the mercerization is to treat the grey cloth by using concentrated alkali liquor, so that the grey cloth presents silky luster, and the dimensional stability of the grey cloth is improved.
As a specific embodiment of the defoaming roller, the defoaming roller is an elliptical roller, the center of the defoaming roller is connected with a first rotating shaft for driving the defoaming roller to rotate, a pillar or the like is arranged in the dyeing tank to support the first rotating shaft and the defoaming roller, the defoaming roller can be independently connected with a motor to drive the defoaming roller to rotate, and the defoaming roller continuously pushes the grey cloth along with the rotation of the first rotating shaft, so that the grey cloth is shaken, and bubbles on the grey cloth are removed. Certainly, the bubble removing roller can also be a cylindrical roller, and only the first rotating shaft is arranged eccentrically at the moment, so that the grey cloth can be driven to shake, the burden of the rotating shaft is only increased, and the service life of the rotating shaft is shortened.
In the actual use process, the defoaming roller can push the gray fabric to move, so that the gray fabric is easy to fall off from the roller which originally drives the gray fabric to move, in this embodiment, 2 positioning rollers which are respectively positioned at two sides of the defoaming roller are further symmetrically arranged in the dyeing tank in the step (3), the gray fabric passes through the lower part of the positioning rollers, and the defoaming roller is positioned below the gray fabric, at this time, when the defoaming roller pushes the gray fabric to move towards the upper part, the connection effect of the gray fabric and the positioning rollers is only enhanced, and the gray fabric and the positioning rollers cannot be loosened or separated.
In the method, although the grey cloth cannot be separated from the positioning roller, when the bubble removing roller pushes the grey cloth to move upwards, the grey cloth is obviously stretched, so that the tension applied to the grey cloth is greatly increased, the grey cloth is easily damaged due to overlarge tension, and the quality of the prepared jacquard cloth is influenced. In this respect, in this embodiment, the two ends of the positioning roller are provided with supporting plates for supporting the positioning roller, the supporting plates are provided with strip-shaped mounting grooves, the middle part of the positioning roller is provided with a second rotating shaft for driving the positioning roller to rotate, the end part of the second rotating shaft is rotatably connected with a connecting sleeve, i.e. the connecting sleeve is provided with 4, the two ends of each of 2 positioning rollers are respectively provided with 1, the connecting sleeve is slidably connected with the strip-shaped mounting groove, the strip-shaped mounting groove extends along the transverse direction, i.e. the connecting sleeve can drive the second rotating shaft to move left and right along the strip-shaped mounting groove when in use, so that the positioning roller can move left and right, in addition, the connecting sleeve is further connected with an elastic adjusting piece for limiting the position of the connecting sleeve in the strip-shaped mounting groove, i.e. the relative position of the 2 positioning rollers is adjusted by the elastic adjusting piece when in use, so as to adjust the tension of the grey cloth in real time, the gray fabric is prevented from being damaged or moving or slipping off the positioning roller.
Particularly, a driving roller with the horizontal height higher than that of the positioning roller is arranged in the dyeing tank or outside the dyeing tank, the grey cloth passes through the upper part of the driving roller, and the positioning roller can adjust the tension of the grey cloth in real time and avoid tearing or loosening in the shaking process.
The elastic adjustment member may be a spring, and specifically, may be arranged in two ways:
the first method comprises the following steps: as shown in fig. 2, the elastic adjusting members are first springs located at two sides of the connecting sleeve, one end of each first spring is connected to the connecting sleeve, and the other end of each first spring is connected to a wall of the strip-shaped mounting groove, that is, 2 first springs are disposed in each strip-shaped mounting groove, and the tension corresponding to the gray fabric can be adjusted by changing the elastic force of the first springs, so as to meet the tension requirements of different fabrics.
And the second method comprises the following steps: referring to fig. 3, the elastic adjusting member includes adjusting rods rotatably connected to the connecting sleeves, the number of the adjusting rods is 4, each connecting sleeve corresponds to one adjusting rod, the end portions of the adjusting rods on 2 adjacent connecting sleeves are hinged, and a second spring is arranged between the two hinged adjusting rods, so that the connecting sleeves are driven to move by the adjusting rods, and a spring does not need to be arranged in the strip-shaped mounting groove, thereby reducing the mounting difficulty.
Further, the symmetry is provided with 2 vertical spouts in the dyeing pond, can be on the inner wall in dyeing pond, also can set up alone on fixing the mounting panel in dyeing pond alone, it is provided with the connecting axle to slide in the vertical spout, the connecting axle both ends respectively extend to in a vertical spout, it is articulated with the connecting axle to adjust the pole, and vertical spout is located between 2 registration rollers certainly, and the connecting axle can only rotate along vertical spout, and can not reciprocate along vertical spout, also can set up the connecting axle into squarely, and vertical spout also sets up to the square of adaptation with it, perhaps sets up vertical spout into T type groove, and the connecting axle tip sets up T type piece or the I-shaped piece with T type groove complex to move the in-process at the connecting axle and carry on spacingly to the connecting axle, prevent its slope or rotate. Particularly, in the use, along with grey cloth shake, the pressure that the registration roller received can change for second spring length of side or shortening, thereby drive the regulation pole and remove, make the connecting axle rise or descend along vertical spout, at this in-process, the central line between 2 registration rollers can not change, can promote the homogeneity of grey cloth atress.
Wherein for the stability of promoting the connecting sleeve installation, outside the positioning roller one end was kept away from to connecting sleeve extended to the bar mounting groove, and this end threaded connection had spacing dish, utilized spacing dish to prevent that connecting sleeve and bar mounting groove from breaking away from, also can avoid the second pivot to break away from with connecting sleeve simultaneously, and stability in use is good. In addition, the connecting sleeve is square, the strip-shaped mounting groove is also square, the torque received by the adjusting rod is reduced, and the service life of the adjusting rod is prolonged.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be embraced therein.
Claims (9)
1. A printing and dyeing process of jacquard cloth is characterized by comprising the following steps:
(1) singeing and desizing the woven grey cloth;
(2) bleaching and mercerizing the grey cloth;
(3) and (3) feeding the processed grey cloth into a dyeing tank (1) for dyeing, wherein a bubble removing roller (2) for pushing the grey cloth to shake up and down is arranged in the dyeing tank (1).
2. The jacquard cloth printing and dyeing process according to claim 1, wherein the desizing liquid used in the desizing treatment in the step (1) contains 2% of effective substances by mass, and the effective substances comprise the following components in parts by weight: 0.8-1 part of amylase, 2-3 parts of sodium chloride and 0.3-0.5 part of sodium benzene alkyl sulfonate.
3. The jacquard fabric printing and dyeing process according to claim 1, characterized in that the bubble removing roller (2) is an elliptical roller, and the center of the bubble removing roller (2) is connected with a first rotating shaft (4) which drives the bubble removing roller (2) to rotate.
4. The jacquard printing and dyeing process according to claim 1, characterized in that 2 positioning rollers (3) respectively positioned at two sides of the bubble removing roller (2) are symmetrically arranged in the dyeing tank (1) in the step (3), the grey cloth passes through and passes under the positioning rollers (3), and the bubble removing roller (2) is positioned under the grey cloth.
5. The jacquard fabric printing and dyeing process according to claim 4, wherein supporting plates (12) for supporting the positioning roller (3) are arranged at two ends of the positioning roller (3), strip-shaped mounting grooves (11) are formed in the supporting plates (12), a second rotating shaft (5) for driving the positioning roller (3) to rotate is arranged in the middle of the positioning roller (3), a connecting sleeve (6) is rotatably connected to the end portion of the second rotating shaft (5), the connecting sleeve (6) is slidably connected with the strip-shaped mounting grooves (11), and an elastic adjusting piece for limiting the position of the connecting sleeve (6) in each strip-shaped mounting groove (11) is connected to the connecting sleeve (6).
6. The jacquard printing and dyeing process according to claim 5, wherein the elastic adjusting piece is a first spring (13) positioned at two sides of the connecting sleeve (6), one end of the first spring (13) is connected with the connecting sleeve (6), and the other end of the first spring is connected with the wall of the strip-shaped mounting groove (11).
7. The jacquard printing and dyeing process according to claim 5, characterized in that the elastic adjusting piece comprises adjusting rods (7) rotatably connected with the connecting sleeves (6), the ends of the adjusting rods (7) on the adjacent 2 connecting sleeves (6) are hinged, and a second spring (8) is arranged between the hinged 2 adjusting rods (7).
8. The jacquard fabric printing and dyeing process according to claim 7, characterized in that 2 vertical sliding grooves (10) are symmetrically arranged in the dyeing tank (1), a connecting shaft (9) is arranged in each vertical sliding groove (10) in a sliding manner, two ends of each connecting shaft (9) extend into one vertical sliding groove (10), and the adjusting rod (7) is hinged to the connecting shaft (9).
9. The jacquard cloth printing and dyeing process according to claim 8, characterized in that one end of the connecting sleeve (6) far away from the positioning roller (3) extends out of the strip-shaped mounting groove (11), and the connecting sleeve (6) is in threaded connection with a limiting disc at the end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111177761.0A CN113818169A (en) | 2021-10-09 | 2021-10-09 | Printing and dyeing process for jacquard cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111177761.0A CN113818169A (en) | 2021-10-09 | 2021-10-09 | Printing and dyeing process for jacquard cloth |
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| Publication Number | Publication Date |
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| CN113818169A true CN113818169A (en) | 2021-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111177761.0A Pending CN113818169A (en) | 2021-10-09 | 2021-10-09 | Printing and dyeing process for jacquard cloth |
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| CN (1) | CN113818169A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114934366A (en) * | 2022-07-26 | 2022-08-23 | 启东奈克斯特新材料科技有限公司 | All-cotton knitted fabric oxidation impregnation bio-enzyme pretreatment device |
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| CN210657533U (en) * | 2019-05-22 | 2020-06-02 | 苏州林驰纺织整理有限公司 | Sizing device with pre-sizing function |
| CN210763662U (en) * | 2019-08-28 | 2020-06-16 | 义乌市精美纺织品有限公司 | Improved generation yarn weaving machine |
| CN211772032U (en) * | 2020-03-12 | 2020-10-27 | 辽宁轻工职业学院 | Cloth dyeing apparatus is used in clothing production |
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2021
- 2021-10-09 CN CN202111177761.0A patent/CN113818169A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210657533U (en) * | 2019-05-22 | 2020-06-02 | 苏州林驰纺织整理有限公司 | Sizing device with pre-sizing function |
| CN210368289U (en) * | 2019-07-02 | 2020-04-21 | 苏州市织布鸟纺织品有限公司 | Dyeing device for knitted fabric |
| CN210763662U (en) * | 2019-08-28 | 2020-06-16 | 义乌市精美纺织品有限公司 | Improved generation yarn weaving machine |
| CN110512444A (en) * | 2019-09-26 | 2019-11-29 | 杭州新生印染有限公司 | A kind of dyeing for cotton |
| CN110670293A (en) * | 2019-10-30 | 2020-01-10 | 鹤山市新康富服装有限公司 | Full-automatic textile fabric dyeing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114934366A (en) * | 2022-07-26 | 2022-08-23 | 启东奈克斯特新材料科技有限公司 | All-cotton knitted fabric oxidation impregnation bio-enzyme pretreatment device |
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