CN113815201B - A buckle has two different angles of mold release structure - Google Patents
A buckle has two different angles of mold release structure Download PDFInfo
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- CN113815201B CN113815201B CN202110897338.1A CN202110897338A CN113815201B CN 113815201 B CN113815201 B CN 113815201B CN 202110897338 A CN202110897338 A CN 202110897338A CN 113815201 B CN113815201 B CN 113815201B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/44—Removing or ejecting moulded articles for undercut articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/44—Removing or ejecting moulded articles for undercut articles
- B29C2045/445—Removing or ejecting moulded articles for undercut articles using the movable undercut forming element for ejection of the moulded article
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Abstract
本发明公开了一种卡扣有两个不同角度的出模结构,其包括:上模、上模固定板、下模、下模固定板第一顶针板、第二顶针板、顶杆和运动块。第一顶针板上滑动设有第一滑块,第一顶针板内设有顶块;第二顶针板上滑动设有第二滑块,第二顶针板下部设有拉钩,顶块顶出时拉钩钩住顶块;下模下部开有限位槽,运动块滑动设置在限位槽内,运动块到达限位槽顶部时顶块缩回;第一斜杆下端固定在第一滑块上,第一斜杆上端固定有第一斜顶;第二斜杆下端固定在第二滑块上,第二斜杆上端固定有第二斜顶。本发明通过机械结构将两个斜顶进行有效组合,使两个斜顶出模不会互相干涉。整个出模过程注塑机顶棍只需单次顶出,保证了生产效率,避免了不必要的设备损耗。
The invention discloses a mold ejection structure with two different angles for a buckle. piece. The first slider is slid on the first thimble plate, and the top block is arranged inside the first thimble plate; the second slider is slid on the second thimble plate. The pull hook hooks the top block; the lower part of the lower mold has a limit slot, and the moving block is slid to be set in the limit slot. When the motion block reaches the top of the limit slot, the top block retracts; The upper end of the first inclined bar is fixed with the first inclined roof; the lower end of the second inclined bar is fixed on the second slider, and the upper end of the second inclined bar is fixed with the second inclined roof. The invention effectively combines the two slanted roofs through the mechanical structure, so that the two slanted roofs will not interfere with each other when they are ejected from the mold. The ejector pin of the injection molding machine only needs to be ejected once during the entire mold ejection process, which ensures production efficiency and avoids unnecessary equipment loss.
Description
技术领域technical field
本发明涉及一种出模结构,具体涉及一种卡扣有两个不同角度的出模结构。The invention relates to a mold-drawing structure, in particular to a mold-drawing structure with two different angles for buckles.
背景技术Background technique
本发明具体应用于某一注塑产品,其示意图如图1所示。产品的顶部有斜面,则参与组成此处型面的卡扣需要向斜下方运动才能出模,同时产品下部构造需要和钣金匹配,则参与组成此处型面的卡扣需要水平运动才能出模,如此,两处型面的卡扣出模时需要在两个方向运动。一般的,设计出模结构时利用斜顶使卡扣出模,斜顶与卡扣一体连接,在注塑机顶棍的直线推力作用下,使斜顶出模,但是该产品的卡扣在出模时需要在两个方向运动,若设计两个斜顶同时出模,则必然会导致运动干涉(如图2所示),影响出模效果,若将两个斜顶的出模完全分割为两次运动,则需要注塑机顶棍分两次顶出两个斜顶,如此会降低生产效率,增加设备损耗。The present invention is specifically applied to a certain injection molding product, and its schematic diagram is shown in FIG. 1 . If there is an inclined surface on the top of the product, the buckles that form the surface here need to move obliquely downward to release the mold. At the same time, the lower structure of the product needs to match the sheet metal, so the buckles that form the surface here need to move horizontally to be released. In this way, the buckles of the two profiles need to move in two directions when they are ejected from the mold. Generally, when designing the mold release structure, the buckle is ejected by using the inclined top. The inclined top and the buckle are integrally connected. The mold needs to move in two directions. If two inclined roofs are designed to be ejected at the same time, it will inevitably cause motion interference (as shown in Figure 2), which will affect the effect of mold release. If the mold ejection of the two inclined roofs is completely divided into For two movements, it is necessary for the top rod of the injection molding machine to push out two inclined ejectors twice, which will reduce production efficiency and increase equipment loss.
发明内容Contents of the invention
本发明是为了提供一种卡扣有两个不同角度的出模结构,其通过机械结构将两个斜顶(斜顶与卡扣一体连接)进行有效组合,使两个斜顶的出模能在注塑机顶棍一次顶出下先后完成,使两个斜顶出模时互不干涉,同时保证了生产效率,避免了不必要的设备损耗。The purpose of the present invention is to provide a mold ejection structure with two different angles for the buckle, which effectively combines two inclined roofs (the inclined roof and the buckle are integrally connected) through a mechanical structure, so that the mold ejection of the two inclined roofs can The ejection of the ejector pins of the injection molding machine is completed successively, so that the two inclined ejectors do not interfere with each other when ejecting the mold, while ensuring production efficiency and avoiding unnecessary equipment loss.
本发明的技术方案是:Technical scheme of the present invention is:
一种卡扣有两个不同角度的出模结构,包括:A buckle has two ejection structures with different angles, including:
上模、上模固定板、下模和下模固定板;Upper mold, upper mold fixing plate, lower mold and lower mold fixing plate;
还包括:Also includes:
第一顶针板,第一顶针板位于下模固定板上方,第一顶针板上滑动设有第一滑块;第一顶针板内设有顶块;第一顶针板上开有顶棍孔,顶棍孔贯穿第一顶针板和下模固定板;The first ejector plate, the first ejector plate is located above the fixed plate of the lower die, the first ejector plate slides and is provided with a first slider; the first ejector plate is provided with a jack block; the first ejector plate is provided with an ejector hole, The ejector pin hole runs through the first ejector pin plate and the lower die fixing plate;
第二顶针板,第二顶针板位于第一顶针板上方,第二顶针板上滑动设有第二滑块;第二顶针板下部设有拉钩,顶块顶出时拉钩钩住顶块;The second ejector plate, the second ejector plate is located above the first ejector plate, and the second ejector plate is slid to be provided with a second slider; the lower part of the second ejector plate is provided with a drag hook, and the drag hook hooks the ejector block when the ejector block is ejected;
顶杆,顶杆设置在下模下部,顶杆能使顶块缩回;Ejector, the ejector is set at the lower part of the lower die, and the ejector can retract the ejector block;
运动块,下模下部开有限位槽,运动块滑动设置在限位槽内,运动块到达限位槽顶部时顶块缩回;The movement block, the lower part of the lower mold has a limit slot, the movement block is slidably set in the limit slot, and the top block retracts when the movement block reaches the top of the limit slot;
第一斜杆,第一斜杆下端固定在第一滑块上,第一斜杆上端固定有第一斜顶,下模上部开有第一限位孔,第一斜杆配合在第一限位孔内;The first slanting rod, the lower end of the first slanting rod is fixed on the first slider, the upper end of the first slanting rod is fixed with the first slanting top, the upper part of the lower mold is opened with a first limit hole, and the first slanting rod fits in the first limiting hole. inside the bit hole;
第二斜杆,第二斜杆下端固定在第二滑块上,第二斜杆上端固定有第二斜顶,第二斜顶位于第一斜顶上方,运动块内开有第二限位孔,第二斜杆配合在第二限位孔内。The second inclined rod, the lower end of the second inclined rod is fixed on the second slider, the upper end of the second inclined rod is fixed with the second inclined top, the second inclined top is located above the first inclined top, and the second limit position is opened in the moving block hole, and the second oblique rod fits in the second limiting hole.
本方案的一种卡扣有两个不同角度的出模结构,上模和下模形成产品的大部分型面,上模固定板和下模固定板分别用于固定上模和下模,产品成型后上模及上模固定板移开,即开模。出模时,注塑机顶棍从顶棍孔穿入,自下而上顶起第二顶针板,在顶杆未作用在顶块时,顶块顶出,拉钩钩住顶块,使第二顶针板带动第一顶针板一起向上运动。该阶段第一斜杆和第一斜顶、第二斜杆和第二斜顶均向上运动,由于运动块可以沿限位槽滑动,故第二限位孔对第二斜杆的运动不进行约束,故该阶段第二斜杆和第二斜顶仅向上运动;由于下模固定不动,第一限位孔对第一斜杆的运动进行约束,迫使其向上运动的同时水平运动(第一滑块的滑动方向),使第一斜顶出模。当运动块到达限位槽顶部时,顶杆使顶块缩回,第二顶针板与第一顶针板分离,第一顶针板的运动停止且第一斜顶出模完成,第二顶针板在注塑机顶棍作用下继续向上运动,此时运动块被卡在限位槽内无法运动,第二限位孔对第二斜杆的运动进行约束,迫使其向上运动的同时斜向下运动(第二滑块的滑动方向),使第二斜顶出模,直到第二斜顶出模完成。A kind of buckle in this scheme has two different angles of the die structure, the upper mold and the lower mold form most of the product surface, the upper mold fixing plate and the lower mold fixing plate are used to fix the upper mold and the lower mold respectively, the product After forming, the upper mold and the upper mold fixing plate are removed, that is, the mold is opened. When ejecting the mold, the ejector pin of the injection molding machine penetrates through the ejector pin hole, and lifts the second ejector plate from bottom to top. The ejector plate drives the first ejector plate to move upward together. At this stage, the first slanting rod and the first slanting top, the second slanting rod and the second slanting top all move upwards. Since the moving block can slide along the limiting groove, the second limiting hole does not affect the movement of the second slanting rod. Therefore, the second slanting rod and the second slanting top can only move upwards at this stage; since the lower die is fixed, the first limiting hole constrains the movement of the first slanting rod, forcing it to move upwards while moving horizontally (p. The sliding direction of the first slider), so that the first inclined top is ejected from the mold. When the moving block reaches the top of the limit groove, the ejector rod retracts the ejector block, the second ejector plate is separated from the first ejector plate, the movement of the first ejector plate stops and the ejection of the first inclined ejector is completed, and the second ejector plate is The injection molding machine continues to move upwards under the action of the top stick. At this time, the moving block is stuck in the limit groove and cannot move. The second limit hole restricts the movement of the second oblique rod, forcing it to move upward and obliquely downward at the same time ( The sliding direction of the second slider), so that the second ramp ejection is completed until the second ramp ejection is completed.
本方案的一种卡扣有两个不同角度的出模结构,其通过第一顶针板、第二顶针板、顶杆、顶块和拉钩将第一斜顶和第二斜顶的运动划分为两个阶段,第一阶段第一斜顶和第二斜顶均向上运动,该阶段运动块可以沿限位槽滑动,故第二斜顶仅向上运动,由于第一斜杆运动受到第一限位孔约束,第一斜顶在该阶段出模;第二阶段第二顶针板与第一顶针板分离,第一顶针板的运动停止,第二顶针板继续向上运动,此时运动块被卡在限位槽内无法运动,第二限位孔对第二斜杆的运动进行约束,第二斜顶在该阶段出模。第一阶段时,仅第一斜顶出模,第二斜顶相对产品静止,第二阶段时,第一斜顶出模完成,第二斜顶出模,两个斜顶出模分步完成,不会互相干涉。整个出模过程注塑机顶棍只需单次顶出,保证了生产效率,避免了不必要的设备损耗。A buckle of this scheme has two ejection structures with different angles, which divides the movement of the first inclined ejector and the second inclined ejector into In the first stage, both the first inclined roof and the second inclined roof move upwards. In this stage, the moving block can slide along the limit groove, so the second inclined roof only moves upwards. Since the movement of the first inclined rod is limited by the first The position hole is constrained, and the first slanting ejector is ejected at this stage; the second ejector plate is separated from the first ejector plate in the second stage, the movement of the first ejector plate stops, and the second ejector plate continues to move upwards, at this time the moving block is stuck Incapable of movement in the limiting slot, the second limiting hole constrains the movement of the second inclined rod, and the second inclined roof is ejected at this stage. In the first stage, only the first slanted roof is ejected, and the second slanted roof is still relative to the product. In the second stage, the first slanted roof is ejected, the second slanted roof is ejected, and the two slanted roofs are ejected step by step. , will not interfere with each other. The ejector pin of the injection molding machine only needs to be ejected once during the entire mold ejection process, which ensures production efficiency and avoids unnecessary equipment loss.
本方案的一种卡扣有两个不同角度的出模结构,在整个运动过程中产品均在顶针(图中未画出)支持下保持竖直方向运动,使第一斜顶和第二斜顶能完成出模。A kind of buckle in this scheme has two ejection structures with different angles. During the whole movement process, the product is kept moving in the vertical direction under the support of the thimble (not shown in the figure), so that the first inclined ejector and the second inclined ejector The top can complete the mold release.
作为优选,所述第一滑块的滑动平面与第一斜顶的产品接触面的平行度误差为0.01mm~0.03mm。为确保出模质量,避免第一斜顶出模时拉伤产品,第一滑块的滑动平面与第一斜顶的产品接触面的平行度误差必须严格控制,第一滑块的滑动平面与第一斜顶的产品接触面为水平面,加工难度小,二者的平行度精度可以适当高一些。Preferably, the parallelism error between the sliding plane of the first slider and the product contact surface of the first inclined roof is 0.01mm~0.03mm. In order to ensure the quality of the mold release and avoid the product from being damaged when the first inclined ejector is ejected, the parallelism error between the sliding plane of the first slider and the product contact surface of the first inclined ejector must be strictly controlled. The product contact surface of the first inclined roof is a horizontal plane, which is less difficult to process, and the parallelism accuracy of the two can be appropriately higher.
作为优选,所述第二滑块的滑动平面与第二斜顶的产品接触面的平行度误差为0.02mm~0.03mm。为确保出模质量,避免第二斜顶出模时拉伤产品,第二滑块的滑动平面与第二斜顶的产品接触面的平行度误差必须严格控制,第二滑块的滑动平面与第二斜顶的产品接触面为倾斜的面,加工难度大,二者的平行度精度可以适当低一些。Preferably, the parallelism error between the sliding plane of the second slider and the product contact surface of the second inclined roof is 0.02mm~0.03mm. In order to ensure the quality of the mold release and avoid the product from being damaged when the second inclined ejector is ejected, the parallelism error between the sliding plane of the second slider and the contact surface of the product on the second inclined ejector must be strictly controlled. The product contact surface of the second inclined roof is an inclined surface, which is difficult to process, and the parallelism accuracy of the two can be appropriately lower.
作为优选,所述第一斜杆的轴线与水平面的夹角为70°~80°,所述第二斜杆的轴线与水平面的夹角为70°~80°。第一斜杆的轴线与水平面的夹角越大,则第一斜杆运动时所受阻力越小,磨损越低,第一斜杆的轴线与水平面的夹角越小,则注塑机顶棍的竖直位移量越小,生产周期越短,空间占用越少,因此第一斜杆的轴线与水平面的夹角应根据需要取适当大的值,第二斜杆的轴线与水平面的夹角与前述同理。Preferably, the included angle between the axis of the first inclined bar and the horizontal plane is 70°-80°, and the included angle between the axis of the second inclined bar and the horizontal plane is 70°-80°. The larger the angle between the axis of the first inclined bar and the horizontal plane, the smaller the resistance and the lower the wear when the first inclined bar moves. The smaller the vertical displacement, the shorter the production cycle and the less space it takes up. Therefore, the angle between the axis of the first slant bar and the horizontal plane should be a large value as needed, and the angle between the axis of the second slant bar and the horizontal plane Same as above.
作为优选,所述运动块水平截面的四角均为圆角。如此有利于运动块的装配,有利于减少因加工误差导致的运动块运动时所受阻力。Preferably, the four corners of the horizontal section of the moving block are all rounded. This is beneficial to the assembly of the moving block, and is beneficial to reducing the resistance of the moving block caused by processing errors when moving.
作为优选,所述顶杆下端设有斜面用于挤压顶块。斜面结构简单,便于加工和控制顶块运动。Preferably, the lower end of the ejector rod is provided with a slope for pressing the ejector block. The inclined plane has a simple structure, which is convenient for processing and controlling the movement of the top block.
作为优选,所述顶杆下端的斜面与水平面的夹角为50°~70°。顶杆下端的斜面与水平面的夹角越大,则顶杆挤压顶块时所受阻力越小,磨损越低,顶杆下端的斜面与水平面的夹角越小,则第一顶针板和第二顶针板分离所需的竖直位移量越小,因此顶杆下端的斜面与水平面的夹角应根据需要适当取值,但必须确保第一顶针板和第二顶针板分离时第一斜顶出模完成。Preferably, the included angle between the slope at the lower end of the ejector rod and the horizontal plane is 50°-70°. The larger the angle between the slope at the lower end of the ejector rod and the horizontal plane, the smaller the resistance and the lower the wear when the ejector rod squeezes the top block, the smaller the angle between the slope at the lower end of the ejector rod and the horizontal plane, the smaller the first ejector plate and The smaller the vertical displacement required for the separation of the second ejector plate, the angle between the inclined surface at the lower end of the ejector rod and the horizontal plane should be appropriately selected according to the needs, but it must be ensured that the first ejector plate and the second ejector plate are separated. The ejection mold is completed.
作为优选,所述第一斜顶和第二斜顶的接触面为斜面。如此可以减少第一斜顶出模时所受阻力,有利于第一斜顶出模。应当可以理解,为使第一斜顶能顺利出模,则第一斜顶和第二斜顶的接触面的倾斜方向是确定的,否则会导致第一斜顶出模时与第二斜顶发生干涉。Preferably, the contact surface between the first inclined roof and the second inclined roof is a slope. In this way, the resistance encountered when the first inclined ejector is ejected can be reduced, which is beneficial to the ejection of the first inclined ejector. It should be understood that in order to enable the first ramp to be ejected smoothly, the inclination direction of the contact surface of the first ramp and the second ramp is determined, otherwise it will cause the first ramp to be ejected from the mold with the second ramp. interference occurs.
本发明的有益效果是:通过机械结构将两个斜顶进行有效组合,使两个斜顶的出模分为两个阶段进行,第一阶段时,仅第一斜顶出模,第二斜顶相对产品静止,第二阶段时,第一斜顶出模完成,第二斜顶出模,两个斜顶出模分步完成,不会互相干涉。整个出模过程注塑机顶棍只需单次顶出,保证了生产效率,避免了不必要的设备损耗。The beneficial effects of the present invention are: the two inclined roofs are effectively combined through the mechanical structure, so that the ejection of the two inclined roofs is divided into two stages. In the first stage, only the first inclined roof is ejected, and the second inclined roof The top is still relative to the product. In the second stage, the ejection of the first inclined ejection is completed, and the ejection of the second inclined ejection is completed step by step without interfering with each other. The ejector pin of the injection molding machine only needs to be ejected once during the entire mold ejection process, which ensures production efficiency and avoids unnecessary equipment loss.
附图说明Description of drawings
图1为本发明涉及产品的示意图。Fig. 1 is a schematic diagram of the products involved in the present invention.
图2为本发明涉及产品卡扣出模时运动方向的示意图。Fig. 2 is a schematic diagram of the movement direction when the product is snapped out of the mold according to the present invention.
图3为本发明的左视图。Fig. 3 is a left view of the present invention.
图4为图3中A-A面的剖视图。Fig. 4 is a sectional view of plane A-A in Fig. 3 .
图5为图3中B-B面的剖视图。Fig. 5 is a sectional view of plane B-B in Fig. 3 .
图6为第一斜顶出模完成的示意图。Fig. 6 is a schematic diagram of the completion of the first inclined ejection mold.
图7为第二斜顶出模完成的示意图。Fig. 7 is a schematic diagram of the completion of the second inclined ejector ejection.
图中:In the picture:
上模1;upper mold 1;
上模固定板2;Upper die fixing plate 2;
下模3;Lower mold 3;
下模固定板4;Lower mold fixing plate 4;
第一顶针板5;The first ejector plate 5;
第一滑块6;first slider 6;
顶块7;top block 7;
顶棍孔8;Top stick hole 8;
第二顶针板9;The second ejector plate 9;
第二滑块10;second slider 10;
拉钩11;Pull hook 11;
顶杆12;Ejector 12;
运动块13;Movement block 13;
限位槽14;Limiting groove 14;
第一斜杆15;first diagonal bar 15;
第一斜顶16;The first inclined roof 16;
第一限位孔17;The first limiting hole 17;
第二斜杆18;second diagonal rod 18;
第二斜顶19;The second inclined roof 19;
第二限位孔20。The second limiting hole 20.
具体实施方式Detailed ways
为使本发明技术方案实施例目的、技术方案和优点更加清楚,下面结合附图对本发明实施例的技术方案进行清楚地解释和说明,但下述实施例仅为本发明的优选实施例,而不是全部实施例。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。In order to make the objectives, technical solutions and advantages of the technical solution embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention are clearly explained and described below in conjunction with the accompanying drawings, but the following embodiments are only preferred embodiments of the present invention, and Not all examples. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本方案,而不能解释为对本发明方案的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, and are only used to explain the present solution, and cannot be construed as limiting the present invention.
参照下面的描述和附图,将清楚本发明的实施例的这些和其他方面。在这些描述和附图中,具体公开了本发明的实施例中的一些特定实施方式来表示实施本发明的实施例的原理的一些方式,但是应当理解,本发明的实施例的范围不受此限制。相反,本发明的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。These and other aspects of embodiments of the invention will become apparent with reference to the following description and drawings. In these descriptions and drawings, some specific implementation manners in the embodiments of the present invention are specifically disclosed to represent some ways of implementing the principles of the embodiments of the present invention, but it should be understood that the scope of the embodiments of the present invention is not limited by this limit. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
在本发明的描述中,需要理解的是,术语“厚度”、“上”、“下”、“水平”、“顶”、“底”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定,“若干”的含义是表示一个或者多个。In describing the present invention, it is to be understood that the terms "thickness", "upper", "lower", "horizontal", "top", "bottom", "inner", "outer", "circumferential" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined, and "several" means one or more.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体:可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated: it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, it can be the internal communication of two components or the interaction relationship between two components, Unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
具体实施例一:如图3至图7所示,一种卡扣有两个不同角度的出模结构,包括:Specific embodiment one: as shown in Figure 3 to Figure 7, a buckle has two different angles of the mold release structure, including:
上模1、上模固定板2、下模3和下模固定板4;Upper mold 1, upper mold fixing plate 2, lower mold 3 and lower mold fixing plate 4;
还包括:Also includes:
第一顶针板5,第一顶针板5位于下模固定板4上方,第一顶针板5上滑动设有第一滑块6;第一顶针板5内设有顶块7;第一顶针板5上开有顶棍孔8,顶棍孔8贯穿第一顶针板5和下模固定板4;The first ejector plate 5, the first ejector plate 5 is located above the lower die fixing plate 4, the first ejector plate 5 is slid to be provided with a first slider 6; the first ejector plate 5 is provided with a jacking block 7; the first ejector plate There is a top pin hole 8 on the top 5, and the top pin hole 8 runs through the first ejector plate 5 and the lower mold fixing plate 4;
第二顶针板9,第二顶针板9位于第一顶针板5上方,第二顶针板9上滑动设有第二滑块10;第二顶针板9下部设有拉钩11,顶块7顶出时拉钩11钩住顶块7;The second ejector plate 9, the second ejector plate 9 is located above the first ejector plate 5, and the second ejector plate 9 is provided with a second slide block 10; When the pull hook 11 hooks the top block 7;
顶杆12,顶杆12设置在下模3下部,顶杆12能使顶块7缩回;The ejector pin 12, the ejector pin 12 is arranged at the lower part of the lower mold 3, and the ejector pin 12 can retract the ejector block 7;
运动块13,下模3下部开有限位槽14,运动块13滑动设置在限位槽14内,运动块13到达限位槽14顶部时顶块7缩回;The moving block 13, the lower part of the lower mold 3 has a limiting groove 14, the moving block 13 is slidably arranged in the limiting groove 14, and the top block 7 retracts when the moving block 13 reaches the top of the limiting groove 14;
第一斜杆15,第一斜杆15下端固定在第一滑块6上,第一斜杆15上端固定有第一斜顶16,下模3上部开有第一限位孔17,第一斜杆15配合在第一限位孔17内;The first slanting rod 15, the lower end of the first slanting rod 15 is fixed on the first slider 6, the upper end of the first slanting rod 15 is fixed with the first slanting top 16, the upper part of the lower mold 3 has a first limiting hole 17, the first The oblique rod 15 fits in the first limiting hole 17;
第二斜杆18,第二斜杆18下端固定在第二滑块10上,第二斜杆18上端固定有第二斜顶19,第二斜顶19位于第一斜顶16上方,运动块13内开有第二限位孔20,第二斜杆18配合在第二限位孔20内。The second slant bar 18, the second slant bar 18 lower end is fixed on the second slide block 10, the second slant bar 18 upper end is fixed with the second slant top 19, the second slant top 19 is positioned above the first slant top 16, and the moving block A second limiting hole 20 is opened in 13, and the second oblique rod 18 fits in the second limiting hole 20.
本实施例的一种卡扣有两个不同角度的出模结构,上模1和下模3形成产品的大部分型面,上模固定板2和下模固定板4分别用于固定上模1和下模3,产品成型后上模1及上模固定板2移开,即开模。出模时,注塑机顶棍从顶棍孔8穿入,自下而上顶起第二顶针板9,在顶杆12未作用在顶块7时,顶块7顶出,拉钩11钩住顶块7,使第二顶针板9带动第一顶针板5一起向上运动。该阶段第一斜杆15和第一斜顶16、第二斜杆18和第二斜顶19均向上运动,由于运动块13可以沿限位槽14滑动,故第二限位孔20对第二斜杆18的运动不进行约束,故该阶段第二斜杆18和第二斜顶19仅向上运动;由于下模3固定不动,第一限位孔17对第一斜杆15的运动进行约束,迫使其向上运动的同时水平运动(第一滑块6的滑动方向),使第一斜顶16出模。当运动块13到达限位槽14顶部时,顶杆12使顶块7缩回,第二顶针板9与第一顶针板5分离,第一顶针板5的运动停止且第一斜顶16出模完成,第二顶针板9在注塑机顶棍作用下继续向上运动,此时运动块13被卡在限位槽14内无法运动,第二限位孔20对第二斜杆18的运动进行约束,迫使其向上运动的同时斜向下运动(第二滑块10的滑动方向),使第二斜顶19出模,直到第二斜顶19出模完成。A buckle in this embodiment has two mold-out structures with different angles. The upper mold 1 and the lower mold 3 form most of the profile of the product, and the upper mold fixing plate 2 and the lower mold fixing plate 4 are used to fix the upper mold respectively. 1 and lower mold 3. After the product is formed, the upper mold 1 and the upper mold fixing plate 2 are removed, that is, the mold is opened. When ejecting the mold, the ejector pin of the injection molding machine penetrates through the ejector pin hole 8, and lifts the second ejector plate 9 from bottom to top. The ejector block 7 makes the second ejector plate 9 drive the first ejector plate 5 to move upward together. At this stage, the first inclined bar 15 and the first inclined top 16, the second inclined bar 18 and the second inclined top 19 all move upwards, and since the moving block 13 can slide along the limiting groove 14, the second limiting hole 20 is opposite to the first The movement of the second slanting rod 18 is not restricted, so the second slanting rod 18 and the second slanting top 19 only move upward at this stage; since the lower die 3 is fixed, the movement of the first limiting hole 17 to the first slanting rod 15 Carry out restraint, force it to move upward while moving horizontally (the sliding direction of the first slider 6), so that the first inclined roof 16 is released from the mold. When the moving block 13 reaches the top of the limit groove 14, the ejector rod 12 retracts the ejector block 7, the second ejector plate 9 is separated from the first ejector plate 5, the movement of the first ejector plate 5 stops and the first inclined ejector 16 comes out. After the mold is completed, the second ejector plate 9 continues to move upward under the action of the ejector stick of the injection molding machine. At this time, the moving block 13 is stuck in the limiting groove 14 and cannot move, and the second limiting hole 20 controls the movement of the second inclined rod 18. Constraints force it to move upwards and move obliquely downwards (the sliding direction of the second slide block 10 ), so that the second inclined roof 19 is ejected until the second inclined roof 19 is ejected.
本实施例的一种卡扣有两个不同角度的出模结构,其通过第一顶针板5、第二顶针板9、顶杆12、顶块7和拉钩11将第一斜顶16和第二斜顶19的运动划分为两个阶段,第一阶段第一斜顶16和第二斜顶19均向上运动,该阶段运动块13可以沿限位槽14滑动,故第二斜顶19仅向上运动,由于第一斜杆15运动受到第一限位孔17约束,第一斜顶16在该阶段出模;第二阶段第二顶针板9与第一顶针板5分离,第一顶针板5的运动停止,第二顶针板9继续向上运动,此时运动块13被卡在限位槽14内无法运动,第二限位孔20对第二斜杆18的运动进行约束,第二斜顶19在该阶段出模。第一阶段时,仅第一斜顶16出模,第二斜顶19相对产品静止,第二阶段时,第一斜顶16出模完成,第二斜顶19出模,两个斜顶出模分步完成,不会互相干涉。整个出模过程注塑机顶棍只需单次顶出,保证了生产效率,避免了不必要的设备损耗。A buckle in this embodiment has two ejection structures with different angles, which connects the first inclined ejector 16 and the second ejector plate 16 through the first ejector plate 5, the second ejector plate 9, the ejector rod 12, the ejector block 7 and the pull hook 11. The movement of the two inclined roofs 19 is divided into two stages. In the first stage, the first inclined roof 16 and the second inclined roof 19 all move upwards. In this stage, the moving block 13 can slide along the limit groove 14, so the second inclined roof 19 only moves upwards. Moving upward, because the movement of the first inclined rod 15 is restricted by the first limiting hole 17, the first inclined ejector 16 is ejected at this stage; the second ejector plate 9 is separated from the first ejector plate 5 in the second stage, and the first ejector plate 5 stops, and the second thimble plate 9 continues to move upwards. At this time, the moving block 13 is stuck in the limiting groove 14 and cannot move. The second limiting hole 20 constrains the movement of the second inclined rod 18. The second inclined Top 19 is ejected at this stage. In the first stage, only the first inclined roof 16 is released from the mold, and the second inclined roof 19 is still relative to the product. In the second stage, the first inclined roof 16 is ejected, the second inclined roof 19 is ejected, and the two The modules are completed step by step without interfering with each other. The ejector pin of the injection molding machine only needs to be ejected once during the entire mold ejection process, which ensures production efficiency and avoids unnecessary equipment loss.
本实施例的一种卡扣有两个不同角度的出模结构,在整个运动过程中产品均在顶针(图中未画出)支持下保持竖直方向运动,使第一斜顶16和第二斜顶19能完成出模。如图4和图5所示,为避免装配和出模时出现干涉,在第一顶针板5、运动块13和下模3内必要位置开有空腔。A buckle of this embodiment has two ejection structures with different angles. During the whole movement process, the product is kept moving in a vertical direction under the support of the thimble (not shown in the figure), so that the first inclined ejector 16 and the second inclined ejector 16 Two inclined tops 19 can complete demoulding. As shown in Fig. 4 and Fig. 5, in order to avoid interference during assembly and ejection, cavities are provided at necessary positions in the first ejector plate 5, the moving block 13 and the lower die 3.
进一步的,第一滑块6的滑动平面与第一斜顶16的产品接触面的平行度误差为0.01mm~0.03mm。为确保出模质量,避免第一斜顶16出模时拉伤产品,第一滑块6的滑动平面与第一斜顶16的产品接触面的平行度误差必须严格控制,第一滑块6的滑动平面与第一斜顶16的产品接触面为水平面,加工难度小,二者的平行度精度可以适当高一些。Further, the parallelism error between the sliding plane of the first slider 6 and the product contact surface of the first inclined roof 16 is 0.01mm~0.03mm. In order to ensure the quality of the mold release and avoid straining the product when the first inclined top 16 is ejected, the parallelism error between the sliding plane of the first slider 6 and the product contact surface of the first inclined top 16 must be strictly controlled. The sliding plane of the sliding plane and the product contact surface of the first inclined roof 16 are horizontal planes, the processing difficulty is small, and the parallelism precision of the two can be suitably higher.
进一步的,第二滑块10的滑动平面与第二斜顶19的产品接触面的平行度误差为0.02mm~0.03mm。为确保出模质量,避免第二斜顶19出模时拉伤产品,第二滑块10的滑动平面与第二斜顶19的产品接触面的平行度误差必须严格控制,第二滑块10的滑动平面与第二斜顶19的产品接触面为倾斜的面,加工难度大,二者的平行度精度可以适当低一些。Further, the parallelism error between the sliding plane of the second sliding block 10 and the product contact surface of the second inclined roof 19 is 0.02mm~0.03mm. In order to ensure the quality of the mold release and avoid the product from being damaged when the second inclined top 19 is ejected, the parallelism error between the sliding plane of the second slider 10 and the product contact surface of the second inclined top 19 must be strictly controlled. The sliding plane of the sliding plane and the product contact surface of the second inclined roof 19 are inclined surfaces, which are difficult to process, and the parallelism accuracy of the two can be appropriately lower.
进一步的,第一斜杆15的轴线与水平面的夹角为70°~80°,第二斜杆18的轴线与水平面的夹角为70°~80°。第一斜杆15的轴线与水平面的夹角越大,则第一斜杆15运动时所受阻力越小,磨损越低,第一斜杆15的轴线与水平面的夹角越小,则注塑机顶棍的竖直位移量越小,生产周期越短,空间占用越少,因此第一斜杆15的轴线与水平面的夹角应根据需要取适当大的值,第二斜杆18的轴线与水平面的夹角与前述同理。Further, the included angle between the axis of the first inclined bar 15 and the horizontal plane is 70°-80°, and the included angle between the axis of the second inclined bar 18 and the horizontal plane is 70°-80°. The larger the included angle between the axis of the first inclined bar 15 and the horizontal plane, the smaller the resistance and the lower the wear and tear of the first inclined bar 15 when it moves, and the smaller the included angle between the axis of the first inclined bar 15 and the horizontal plane, the injection molding The smaller the vertical displacement of the top stick, the shorter the production cycle and the less space it takes up. Therefore, the angle between the axis of the first slant bar 15 and the horizontal plane should be a large value as required, and the axis of the second slant bar 18 The included angle with the horizontal plane is the same as above.
进一步的,运动块13水平截面的四角均为圆角。如此有利于运动块13的装配,有利于减少因加工误差导致的运动块13运动时所受阻力。Further, the four corners of the horizontal section of the moving block 13 are all rounded. This is beneficial to the assembly of the moving block 13 and helps to reduce the resistance of the moving block 13 when moving due to machining errors.
进一步的,顶杆12下端设有斜面用于挤压顶块7。斜面结构简单,便于加工和控制顶块7运动。在其他实施例中,也可以在顶杆12下端设置圆弧面或滚动滑轮。Further, the lower end of the push rod 12 is provided with an inclined surface for pressing the top block 7 . The inclined plane has a simple structure and is convenient for processing and controlling the movement of the top block 7 . In other embodiments, an arc surface or a rolling pulley may also be provided at the lower end of the push rod 12 .
进一步的,顶杆12下端的斜面与水平面的夹角为50°~70°。顶杆12下端的斜面与水平面的夹角越大,则顶杆12挤压顶块7时所受阻力越小,磨损越低,顶杆12下端的斜面与水平面的夹角越小,则第一顶针板5和第二顶针板9分离所需的竖直位移量越小,因此顶杆12下端的斜面与水平面的夹角应根据需要适当取值,但必须确保第一顶针板5和第二顶针板9分离时第一斜顶16出模完成。Further, the angle between the inclined surface at the lower end of the ejector rod 12 and the horizontal plane is 50°-70°. The larger the angle between the inclined surface of the lower end of the ejector rod 12 and the horizontal plane, the smaller the resistance and the lower the wear and tear when the ejector rod 12 squeezes the top block 7, and the smaller the angle between the inclined surface of the lower end of the ejector rod 12 and the horizontal plane, the smaller the angle between the lower end of the ejector rod 12 and the horizontal plane The vertical displacement required for the separation of the first ejector plate 5 and the second ejector plate 9 is smaller, so the angle between the inclined surface at the lower end of the ejector rod 12 and the horizontal plane should be appropriately selected according to needs, but it must be ensured that the first ejector plate 5 and the second ejector plate When the two ejector pin plates 9 were separated, the first inclined ejector 16 was ejected from the mold and completed.
进一步的,第一斜顶16和第二斜顶19的接触面为斜面。如此可以减少第一斜顶16出模时所受阻力,有利于第一斜顶16出模。应当可以理解,为使第一斜顶16能顺利出模,则第一斜顶16和第二斜顶19的接触面的倾斜方向是确定的,否则会导致第一斜顶16出模时与第二斜顶19发生干涉,具体如图4和图6所示。Further, the contact surface of the first inclined roof 16 and the second inclined roof 19 is an inclined plane. In this way, the resistance encountered when the first inclined roof 16 is ejected from the mold can be reduced, which is beneficial to the ejection of the first inclined roof 16 . It should be understood that, in order to make the first inclined roof 16 can be ejected smoothly, the inclination direction of the contact surface of the first inclined roof 16 and the second inclined roof 19 is determined, otherwise it will cause the first inclined roof 16 to be ejected from the mold. Interference occurs in the second inclined roof 19 , as shown in FIG. 4 and FIG. 6 .
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效变换,均仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent transformations made to the above embodiments according to the technical essence of the present invention still belong to the technical solution of the present invention. scope of protection.
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