CN113815170A - Bonding process of automobile vibration damper - Google Patents
Bonding process of automobile vibration damper Download PDFInfo
- Publication number
- CN113815170A CN113815170A CN202110960289.1A CN202110960289A CN113815170A CN 113815170 A CN113815170 A CN 113815170A CN 202110960289 A CN202110960289 A CN 202110960289A CN 113815170 A CN113815170 A CN 113815170A
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- China
- Prior art keywords
- vibration damper
- framework
- automobile vibration
- bonding process
- ring body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 14
- 239000003292 glue Substances 0.000 claims abstract description 39
- 229920001971 elastomer Polymers 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000004073 vulcanization Methods 0.000 claims abstract description 13
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 9
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 229920003023 plastic Polymers 0.000 claims abstract description 7
- 238000007781 pre-processing Methods 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims abstract description 4
- 238000009966 trimming Methods 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000000741 silica gel Substances 0.000 claims description 18
- 229910002027 silica gel Inorganic materials 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- 238000005422 blasting Methods 0.000 claims description 6
- 238000005238 degreasing Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 3
- 239000006258 conductive agent Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 231100000241 scar Toxicity 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/721—Vibration dampening equipment, e.g. shock absorbers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vibration Dampers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a bonding process of an automobile vibration damper, wherein the automobile vibration damper comprises a framework and a rubber part, the framework is a plastic part, the rubber part is made of silicon rubber, the rubber part is bonded with the framework, and a bonding method of the two comprises the following steps: (1) firstly, preprocessing the framework; (2) completely immersing the pretreated framework into a glue pool, and then taking out and drying; (3) putting the dried framework into a mould, then applying silicon rubber slurry, and vacuumizing the mould; (4) putting the mould into a drying tunnel for vulcanization; (5) and trimming the vulcanized vibration damper. Before bonding, carry out the preliminary treatment to the skeleton earlier, can effectively get rid of the impurity on skeleton surface, bond the vulcanization back, do not have the bubble problem between skeleton and the rubber spare, effectively guaranteed automobile vibration damper's life.
Description
Technical Field
The invention relates to the field of automobile manufacturing, in particular to a bonding process of an automobile vibration damper.
Background
Along with the strong construction of a highway and the improvement of the driving performance of an automobile, the driving speed of the automobile is faster and faster, particularly, the automobile is more frequently subjected to traffic congestion due to the rapid increase of the possession of the automobile, and in order to reduce the injury to a driver caused by huge inertia force when the automobile is in a frontal collision, the automobile is generally provided with an airbag system in the center of a steering wheel at the front end of the driver. The vibration damper is generally used in a middle-high-grade vehicle model for connecting the gas generator with the airbag bracket, when the vehicle has a frontal collision, the rubber part of the damping block of the gas generator in the airbag module can effectively buffer the recoil force generated when the gas generator is exploded, and meanwhile, the part also has the effects of vibration damping and noise reduction during normal running, so that the stability and the comfort of the vehicle are improved.
The traditional vibration damper is formed by bonding a plastic framework and a rubber part, however, after the traditional vibration damper is bonded and vulcanized, a plurality of bubbles exist between the plastic framework and the rubber part, and the service life of the vibration damper is influenced.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a bonding process of an automobile vibration damper, which can well solve the problem of bubbles after a plastic framework is bonded with a rubber part.
In order to achieve the above object, the bonding process of the automotive vibration damper designed by the present invention includes a frame and a rubber member, wherein the frame is a plastic member, the frame includes a first annular body and a second annular body, the first annular body and the second annular body are coaxially disposed, the second annular body is integrally connected with a lower end of the first annular body, the rubber member is made of silicon rubber, the rubber member is bonded with an inner peripheral wall of the first annular body and an upper end surface of the second annular body, and the bonding process between the frame and the rubber member includes the following steps:
(1) firstly, preprocessing the framework;
(2) completely immersing the pretreated framework into a glue pool, and then taking out and drying;
(3) putting the dried framework into a mould, then applying silicon rubber slurry, and vacuumizing the mould;
(4) putting the mould into a drying tunnel for vulcanization;
(5) and trimming the vibration damper formed after vulcanization.
Preferably, the pretreatment comprises shot blasting treatment, the current of the shot blasting treatment is 10-15A, the time is 5-10 min, and the roughness Rz is 20-60.
Preferably, the pretreatment comprises degreasing treatment, water washing treatment and drying treatment which are sequentially carried out, wherein the degreasing treatment temperature is 50-60 ℃, the time is 5-15 min, and the free alkalinity is 10-15.
Preferably, the drying temperature in the step (2) is 100 ℃, and the drying time in the step (2) is 5-15 min.
Preferably, the glue in the glue pool comprises a silica gel glue matrix and a modified heat conducting agent, the weight ratio of the modified heat conducting agent to the silica gel glue matrix is 3 per thousand-1%, and the modified heat conducting agent is a compound of silanized aluminum oxide and silanized molybdenum powder.
Preferably, the weight ratio of the molybdenum powder to the alumina is 0.9-1.
Preferably, the vulcanization molding temperature in the step (4) is 170-180 ℃, and the vulcanization time is 270-350 s.
Preferably, the die in the step (3) is preheated at 70-80 ℃.
Compared with the prior art, the invention has the beneficial effects that: before bonding, the framework is pretreated, so that impurities on the surface of the framework can be effectively removed, and after bonding, the silicon rubber is vulcanized, so that the problem of bubbles does not exist between the framework and the rubber piece; the mold is vacuumized, so that the problem of excessive scar of the vibration damper can be effectively solved.
Drawings
FIG. 1 is a schematic view showing the construction of a vibration damper for an automobile according to the present invention.
Fig. 2 is an exploded view of fig. 1.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning variably connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
as shown in fig. 1 to 2, an automotive vibration damper includes a frame 1 and a rubber member 2, the frame 1 is a plastic member, the frame 1 includes a first annular body 11 and a second annular body 12, the first annular body 11 and the second annular body 12 are coaxially disposed, the second annular body 11 and a lower end of the first annular body 12 are integrally connected, a plurality of concave-convex portions in various shapes are disposed on the first annular body 11 and the second annular body 12, the rubber member 2 is made of silicon rubber, and the rubber member 2 is completely fitted and bonded to an inner peripheral wall of the first annular body 11 and an upper end surface of the second annular body 12.
The bonding method between the framework 1 and the rubber part 2 comprises the following steps:
(1) firstly, preprocessing the framework 1;
(2) completely immersing the pretreated framework into a glue pool, and then taking out and drying;
(3) putting the dried framework into a mould, then applying silicon rubber slurry, and vacuumizing the mould;
(4) putting the mould into a drying tunnel for vulcanization;
(5) and trimming the vibration damper formed after vulcanization.
The pretreatment has two modes, one mode is shot blasting treatment on the framework 1, the current of the shot blasting treatment is 10-15A, the time is 5-10 min, and the roughness Rz is 20-60; the other method is to sequentially carry out degreasing treatment, water washing treatment and drying treatment on the framework 1, wherein the degreasing treatment temperature is 50-60 ℃, the time is 5-15 min, and the free alkalinity is 10-15; the function of the device is that impurities on the framework 1 can be effectively removed after pretreatment, and after bonding and vulcanization, no bubbles exist between the framework 1 and the rubber part 2, so that the service life of the automobile vibration damper is effectively ensured.
When the existing framework is bonded with a rubber part, manual gluing is carried out on the framework, gluing is only carried out on the bonding position of the framework and the rubber part, missing coating is easy to occur due to the fact that the framework 1 is provided with a plurality of concave-convex parts, and the missing coating position is difficult to find due to the fact that glue is transparent, the framework 1 in the step (2) is completely immersed in a glue pool, and the problem that glue is missing coated on the bonding position of the framework 1 and the rubber part 2 can be effectively avoided.
During gum dipping, the first annular body 11 in the framework 1 is firstly immersed into a glue pool, the second annular body 12 is then immersed into the glue pool, then the framework 1 is taken out from the glue pool, and the glue on the framework 1 is dripped into the glue pool under the action of the self gravity.
And (3) drying at 100 ℃ for 5-15 min in the step (2).
And (4) preheating the die in the step (3) at the preheating temperature of 70-80 ℃.
And (4) vacuumizing the mould in the step (3), so that the problem of excessive scar of the vibration damper can be effectively solved.
And (4) vulcanizing and forming at the temperature of 170-180 ℃ for 270-350 s.
In the embodiment, the glue in the glue pool comprises a silica gel glue matrix and a modified heat conducting agent, the weight ratio of the modified heat conducting agent to the silica gel glue matrix is 3 per thousand-1%, the modified heat conducting agent is a compound of silanized aluminum oxide and silanized molybdenum powder, and the weight ratio of the molybdenum powder to the aluminum oxide is 0.9-1. Firstly, mixing the silica gel glue machine body with the modified heat conducting agent, then diluting by 5 times, injecting into a glue pool, arranging a stirring device in the glue pool, and continuously stirring.
Through a large number of experiments, under the same conditions, the weight ratio of the modified heat conducting agent to the silica gel glue matrix is only changed, and then the separation force between the vulcanized adhesive and the framework is detected, so that the following table 1 is obtained:
table 1: test data of separation force between skeleton and different heat-conducting agents
The glue base member in table 1 is a silica gel glue base member, the silica gel glue base member is commercially available silica gel glue, such as CH607 of lode chemistry, THIXON-305 of dupont, the modified heat conductor is a compound of silanized alumina and silanized molybdenum powder, and the weight ratio of molybdenum powder to alumina is 1, the unit of the breaking away force is N.
As can be seen from table 1, after the silanized alumina is added to the silica gel glue matrix, the release force of the silica gel glue is significantly improved compared to the silica gel glue without the silanized alumina, while the release force of the silica gel glue with the modified thermal conductive agent is improved by about 10% compared to the release force of the silica gel glue with the silanized alumina, and the release force of the silica gel glue with the modified thermal conductive agent is closer to that of the silica gel glue with the modified thermal conductive agent, especially by 5 ‰ of the modified thermal conductive agent, the release force is the greatest, and the difference between the release forces after the test is small.
The present invention is illustrated by way of example and not by way of limitation. It will be apparent to those skilled in the art that other variations and modifications may be made in the foregoing disclosure without departing from the spirit or essential characteristics of all embodiments, and that all changes and modifications apparent from the above teachings are within the scope of the invention.
Claims (8)
1. The utility model provides a bonding technology of automobile vibration attenuator, automobile vibration attenuator includes skeleton and rubber spare, the skeleton is the working of plastics, the skeleton includes first ring body and second ring body, first ring body with the coaxial setting of second ring body, the second ring body with first ring body lower extreme body coupling, the material of rubber spare is silicon rubber, the rubber spare with first ring body internal perisporium and second ring body up end bonds mutually, its characterized in that, bonding technology between skeleton and the rubber spare includes following step:
(1) firstly, preprocessing the framework;
(2) completely immersing the pretreated framework into a glue pool, and then taking out and drying; (3) putting the dried framework into a mould, then applying silicon rubber slurry, and vacuumizing the mould;
(4) putting the mould into a drying tunnel for vulcanization;
(5) and trimming the vibration damper formed after vulcanization.
2. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the pretreatment comprises shot blasting, the shot blasting is performed at a current of 10-15A for 5-10 min, and the roughness Rz is 20-60.
3. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the pretreatment comprises degreasing treatment, water washing treatment and drying treatment which are sequentially performed, the degreasing treatment temperature is 50-60 ℃, the time is 5-15 min, and the free alkalinity is 10-15.
4. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the drying temperature in the step (2) is 100 ℃, and the drying time in the step (2) is 5-15 min.
5. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the glue in the glue pool comprises a silica gel glue matrix and a modified heat conducting agent, the weight ratio of the modified heat conducting agent to the silica gel glue matrix is 3% to 1%, and the modified heat conducting agent is a compound of silanized aluminum oxide and silanized molybdenum powder.
6. The bonding process of the automobile vibration damper as claimed in claim 5, wherein the weight ratio of the molybdenum powder to the alumina is 0.9-1.
7. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the mold in the step (3) is preheated at a temperature of 70-80 ℃.
8. The bonding process of the automobile vibration damper as claimed in claim 1, wherein the vulcanization molding temperature in the step (4) is 170-180 ℃ and the vulcanization time is 270-350 s.
Priority Applications (1)
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CN202110960289.1A CN113815170B (en) | 2021-08-20 | 2021-08-20 | Bonding process of automobile vibration damper |
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CN202110960289.1A CN113815170B (en) | 2021-08-20 | 2021-08-20 | Bonding process of automobile vibration damper |
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CN113815170B CN113815170B (en) | 2023-09-01 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS63270783A (en) * | 1987-04-29 | 1988-11-08 | Toyoda Gosei Co Ltd | Reaction injection molding product with insert |
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CN102975308A (en) * | 2012-12-20 | 2013-03-20 | 宁波酷奇文具有限公司 | Method for partially encapsulating plastics |
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CN107186950A (en) * | 2017-06-06 | 2017-09-22 | 无锡绿缘汽车零部件有限公司 | A kind of manufacturing process of automobile inserts damping block |
CN111361170A (en) * | 2020-03-06 | 2020-07-03 | 浙江顺惠密封件有限公司 | Preparation method of oil seal |
-
2021
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JPS63270783A (en) * | 1987-04-29 | 1988-11-08 | Toyoda Gosei Co Ltd | Reaction injection molding product with insert |
US20020061411A1 (en) * | 2000-09-27 | 2002-05-23 | Tokai Rubber Industries, Ltd. | Vibration damper including polyamide-resin member covered by elastic layer, and method of producing the same |
US20020162627A1 (en) * | 2001-02-23 | 2002-11-07 | Dunlap Paul N. | Bonded part and method for producing same |
JP2003039452A (en) * | 2001-08-02 | 2003-02-13 | Canon Inc | Rubber roller manufacturing method |
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Address after: 315600 No. 281 North Keyuan Road, Taoyuan Street, Ninghai County, Ningbo City, Zhejiang Province Applicant after: Jianxin Zhaoshi Technology Co.,Ltd. Address before: 315600 No. 281 North Keyuan Road, Taoyuan Street, Ninghai County, Ningbo City, Zhejiang Province Applicant before: JX ZHAO'S Group Corp. |
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