Laser balance adjusting device
Technical Field
The invention belongs to the technical field of laser balance adjustment, and particularly relates to a laser balance adjustment device.
Background
After the existing mechanical moving component is manufactured and processed, the centrifugal movement rotation detection is preferentially carried out on the component through a laser balance adjusting device before assembly, so that the data error of a local position in the manufacturing process is known, and then the processing is carried out through laser, so that the mechanical moving component can reach the requirement to carry out assembly work.
However, the existing laser balance adjusting device has the problems that the part clamping position is not convenient to move and fasten for positioning use, the laser processing position is not convenient to flexibly adjust and use, and the part detection direction is single.
Therefore, it is necessary to invent a laser balance adjustment device.
Disclosure of Invention
In order to solve the technical problems, the invention provides a laser balance adjusting device, which is used for solving the problems that a part clamping part of the existing laser balance adjusting device is inconvenient to move and fasten for positioning and use, a laser processing part is inconvenient to flexibly adjust and use, and the detection direction of the part is single. The laser balance adjusting device comprises a base plate, a rubber anti-skid pad, a supporting shell, a protective cover, a first motor, a connecting shaft, a tool clamp, an upper support, a position sensor, a first vibration sensor, a lower support, a lifting electric cylinder, a control laser, a translation base structure, a movable clamping box structure, a secondary detection rack structure, a control cabinet, a PLC (programmable logic controller), a main control circuit board, a display screen, a control switch and a PC (personal computer) end, wherein the rubber anti-skid pad is glued at the four corners of the lower surface of the base plate; the supporting shell is arranged on the left side of the upper surface of the base plate through bolts, and the periphery of the upper surface of the supporting shell is provided with a protective cover through bolts; the protective cover covers the first motor, and meanwhile, a first motor bolt is arranged in the middle of the upper end of the supporting shell; one end of the connecting shaft penetrates through the protective cover to be connected with an output shaft coupler of the first motor, and the other end of the connecting shaft penetrates through the upper support and is embedded with a tool clamp; the tool clamp is coupled inside the upper support; a first vibration sensor is connected between the upper support and the lower support through a bolt; the position sensor is arranged on the outer wall of the upper support through a bolt, and penetrates through the upper support to be connected with a tool clamp through a bolt; the lower supports are respectively arranged on the left side and the right side of the upper part of the movable clamping box structure; the lifting electric cylinders are respectively installed on the left side and the right side of the upper part of the translation base structure through bolts, and control lasers are installed on output shaft bolts of the lifting electric cylinders; the translation base structure is fixed at the rear part of the upper surface of the base plate; the movable clamping box structure is fixed in the middle of the upper surface of the base plate; the secondary detection rack structure is fixed on the front part of the upper surface of the base plate; the control cabinet is arranged on the upper part of the front surface of the supporting shell through bolts, a main control circuit board is arranged on the left side of the bolt in the control cabinet, and a PLC is arranged on the right side of the bolt; the PC end is electrically connected with the main control circuit board; the control switch is embedded in the front side of the interior of the control cabinet; the secondary detection rack structure comprises a secondary telescopic rod, a movable assembly seat structure, a translation electric cylinder, an assembly steel seat, a second vibration sensor and a rolling cylinder, wherein the secondary telescopic rod is fixed at the lower end of the movable assembly seat structure, and the movable assembly seat structure supports the translation electric cylinder; the assembling steel base is installed on an output shaft of the translation electric cylinder through bolts, and second vibration sensors are installed on the front portion and the rear portion of the inner wall of the assembling steel base through bolts; and the front end and the rear end of the rolling cylinder are both connected with a second vibration sensor in a shaft mode.
Preferably, the movable assembling seat structure comprises an assembling main seat, a movable groove, a movable block, a welding plate, a supporting roller, a first threaded column and a second motor, wherein the welding plate is welded on the front part and the rear part of the inner wall of the left side of the assembling main seat; the movable groove is formed in the right side inside the assembling main seat, and a movable block is inserted in the movable groove; a first threaded column is connected to the lower side of the inner part of the moving block in a threaded manner; the supporting roller is axially connected to the right lower part of the inner wall of the movable groove; the first threaded column is arranged at the middle lower part of the right side of the inner wall of the movable groove through a bearing, and the rear end of the first threaded column is embedded on an output shaft of the second motor; and the second motor bolt is arranged at the right lower part of the rear wall of the assembling main seat.
Preferably, the movable clamping box structure comprises a long box, a protection seat, a third motor, a second threaded column, a slot, a sliding seat, an insertion column, a compression spring and an adsorption electromagnet, wherein the protection seat is installed on a left bolt on the inner wall of the long box, and the third motor is installed on a left bolt on the protection seat; a second threaded column is embedded in the output shaft of the third motor; one end of the second threaded column is arranged on the right side in the long box through a bearing, and the other end of the second threaded column is arranged in the protective seat through a bearing; the slots are respectively arranged at the lower parts of the front side and the rear side in the long box, and the insertion columns are inserted in the slots; the interior of the sliding seat is in threaded connection with the second threaded column; adsorption electromagnets are mounted on the front side and the rear side of the inside of the sliding seat through bolts; one end of the compression spring is connected with the inserting column through a bolt, and the other end of the compression spring is connected with the adsorption electromagnet through a bolt.
Preferably, the translation base structure comprises a base block, a rack, an assembly box, a fourth motor, a chain wheel, a chain, a moving gear, a support cylinder and a sliding column, wherein the base block is welded at the left end and the right end of the rack; a fourth motor is installed on an upper bolt in the assembly box; a chain wheel is embedded in an output shaft of the fourth motor; the upper side and the lower side of the interior of the chain are respectively inserted with a chain wheel; the movable gear is connected to the front end of the assembly box in a shaft mode, and the front end of the movable gear is connected with a chain wheel in a shaft mode; the supporting cylinders are respectively welded at the front part and the rear part of the inner lower side of the assembly box, and sliding columns are inserted in the supporting cylinders; and base blocks are arranged at the left end and the right end of the sliding column by bolts.
Preferably, the second grade telescopic link bolt install in the left front portion in the bed plate upper surface, and the second grade telescopic link activity supports equipment main seat, equipment main seat set up to the L type, and equipment main seat lower extreme and second grade telescopic link's upper end bolted connection.
Preferably, the assembly steel seat adopts a U-shaped steel plate seat, grooves are formed in the front side and the rear side of the interior of the assembly steel seat, and the grooves are matched with the second vibration sensor to support the rolling cylinder.
Preferably, the rolling cylinder is a stainless steel cylinder, the lengths of the front end and the rear end of the rolling cylinder are set to be one centimeter to three centimeters, and rectangular steel blocks are arranged at the joints of the rolling cylinder and the second vibration sensor.
Preferably, the movable groove in the main assembling seat is L-shaped and is matched with the movable block, the movable block is made of a steel block, and the lower end of the movable block is movably supported through a supporting roller.
Preferably, the moving block is movably supported by a first threaded column on the output shaft of the second motor, and meanwhile, the moving block is movably adjusted through the first threaded column.
Preferably, the upper ends of the protective seat and the sliding seat are respectively provided with a lower support through bolts, and the long box bolt is arranged in the middle of the right side of the upper surface of the base plate.
Preferably, the second threaded column is driven to rotate by a third motor, the sliding seat is movably supported by the second threaded column, and the front surface and the rear surface of the sliding seat are tightly attached to the inner wall of the long box.
Preferably, the slots are provided with a plurality of slots, the slots are matched with the inserting columns, through holes are formed in the front side and the rear side of the inside of the sliding seat, and the adsorption electromagnet is supported in the through holes.
Preferably, the adsorption electromagnet is matched with the compression spring and is connected with the insertion column, and the insertion column is adsorbed by the adsorption electromagnet.
Preferably, the base block and the base block between the sliding column be provided with two, the base block respectively the bolt install in the right side at base plate upper surface rear portion and well left side, sliding column and a support section of thick bamboo looks adaptation, support section of thick bamboo inside simultaneously and be provided with the steel ball, and the steel ball hugs closely the outer wall of sliding column.
Preferably, the rack is meshed with the moving gear, and meanwhile, the moving gear is matched with the chain wheel to be connected with the chain and the fourth motor.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the arrangement of the two-stage telescopic rod and the assembling main seat is matched with the adjustment of the height of the assembling main seat and the disassembly of the assembling main seat for secondary adjustment and installation.
2. According to the invention, the translation electric cylinder and the assembly steel seat are arranged, the translation electric cylinder drives the rolling cylinder to move left and right and then be installed and used, and meanwhile, the assembly steel seat can be detached and the angle can be adjusted for use.
3. According to the invention, the first threaded column and the second motor are arranged to contact the surfaces of the parts and realize secondary detection, so that the positions of the parts to be processed can be accurately positioned for use.
4. In the invention, the movable groove, the movable block and the support roller are arranged and matched with the movable support of the movable block to drive the translational electric cylinder to be installed and be movably adjusted.
5. In the invention, the arrangement of the first threaded column and the second motor can enable the rotating first threaded column to drive the moving block to move for use.
6. In the invention, the lower support is driven to translate by the arrangement of the third motor, the second threaded column and the sliding seat, so that the parts are clamped and fixed by the tool clamp.
7. In the invention, the slot, the inserting column and the compression spring are arranged and matched with the sliding seat for fixing, so that the sliding seat is stably used.
8. In the invention, the arrangement of the adsorption electromagnet and the sliding seat drives the insertion column to move for use.
9. In the invention, the base block, the sliding column and the supporting cylinder are arranged and matched with the assembly box to be used in a left-right translation mode.
10. In the invention, the fourth motor, the chain wheel, the chain and the moving gear are arranged to drive the assembly box, the lifting electric cylinder above the assembly box and the control laser to move, so that the welding work is flexibly carried out.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of a secondary detection rack structure of the present invention.
Fig. 3 is a schematic structural diagram of the mobile assembly seat structure of the present invention.
Fig. 4 is a schematic structural view of the structure of the mobile clamping box of the invention.
Fig. 5 is a schematic structural view of the translating base structure of the present invention.
Fig. 6 is a schematic electrical wiring diagram of the present invention.
In the figure:
1. a base plate; 2. a rubber non-slip mat; 3. a support housing; 4. a protective cover; 5. a first motor; 6. a connecting shaft; 7. a tooling fixture; 8. an upper support; 9. a position sensor; 10. a first vibration sensor; 11. a lower support; 12. a lifting electric cylinder; 13. controlling the laser; 14. translating the base structure; 141. a base block; 142. a rack; 143. an assembly box; 144. a fourth motor; 145. a sprocket; 146. a chain; 147. a moving gear; 148. a support cylinder; 149. a sliding post; 15. moving the clamping box structure; 151. a long box; 152. a protective seat; 153. a third motor; 154. a second threaded post; 155. a slot; 156. a sliding seat; 157. inserting the column; 158. a compression spring; 159. an adsorption electromagnet; 16. a secondary detection rack structure; 161. a secondary telescopic rod; 162. moving the assembly seat structure; 1621. assembling a main seat; 1622. a movable groove; 1623. a moving block; 1624. welding the plate; 1625. a support roller; 1626. a first threaded post; 1627. a second motor; 163. translating the electric cylinder; 164. assembling a steel seat; 165. a second vibration sensor; 166. a rolling cylinder; 17. a control cabinet; 18. a PLC; 19. a main control circuit board; 20. a display screen; 21. a control switch; 22. and a PC terminal.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in fig. 1, the laser balance adjusting device includes a base plate 1, a rubber anti-skid pad 2, a supporting shell 3, a protective cover 4, a first motor 5, a connecting shaft 6, a tooling fixture 7, an upper support 8, a position sensor 9, a first vibration sensor 10, a lower support 11, a lifting electric cylinder 12, a control laser 13, a translation base structure 14, a movable clamping box structure 15, a secondary detection rack structure 16, a control cabinet 17, a PLC18, a main control circuit board 19, a display screen 20, a control switch 21 and a PC end 22, wherein the rubber anti-skid pad 2 is glued at four corners of the lower surface of the base plate 1; the supporting shell 3 is arranged on the left side of the upper surface of the base plate 1 through bolts, and the protective cover 4 is arranged on the periphery of the upper surface of the supporting shell 3 through bolts; the protective cover 4 covers the first motor 5, and meanwhile, the first motor 5 is installed in the middle of the upper end of the supporting shell 3 through bolts; one end of the connecting shaft 6 penetrates through the protective cover 4 to be connected with an output shaft coupler of the first motor 5, and the other end of the connecting shaft penetrates through the upper support 8 and is embedded with a tool clamp 7; the tool clamp 7 is coupled inside the upper support 8 through a shaft; a first vibration sensor 10 is connected between the upper support 8 and the lower support 11 through bolts; the position sensor 9 is mounted on the outer wall of the upper support 8 through a bolt, and the position sensor 9 penetrates through the upper support 8 and is connected with the tool clamp 7 through a bolt; the lower supports 11 are respectively arranged at the left side and the right side of the upper part of the movable clamping box structure 15; the lifting electric cylinder 12 is respectively installed on the left side and the right side of the upper part of the translation base structure 14 through bolts, and the control laser 13 is installed on an output shaft bolt of the lifting electric cylinder 12; the translation base structure 14 is fixed at the rear part of the upper surface of the base plate 1; the movable clamping box structure 15 is fixed in the middle of the upper surface of the base plate 1; the secondary detection rack structure 16 is fixed at the front part of the upper surface of the base plate 1; the control cabinet 17 is mounted on the upper part of the front surface of the supporting shell 3 through bolts, a main control circuit board 19 is mounted on the left side of the bolt in the control cabinet 17, and a PLC18 is mounted on the right side of the bolt; the PC end 22 is electrically connected with the main control circuit board 19; the control switch 21 is embedded in the front side of the interior of the control cabinet 17.
As shown in fig. 2, in the above embodiment, specifically, the secondary detection rack structure 16 includes a secondary telescopic rod 161, a movable assembly seat structure 162, a translational electric cylinder 163, an assembly steel seat 164, a second vibration sensor 165 and a rolling cylinder 166, the secondary telescopic rod 161 is fixed at the lower end of the movable assembly seat structure 162, and the movable assembly seat structure 162 supports the translational electric cylinder 163; the assembling steel seat 164 is installed on an output shaft of the translation electric cylinder 163 through bolts, and a second vibration sensor 165 is installed on the front portion and the rear portion of the inner wall of the assembling steel seat 164 through bolts; driving the translation electric cylinder 163 to make the rolling cylinder 166 close to the component, and simultaneously, the surface of the component vibrates the rolling cylinder 166 and detects the position to be processed through the second vibration sensor 165 again; the front end and the rear end of the rolling cylinder 166 are both connected with a second vibration sensor 165 through a shaft.
As shown in fig. 3, in the above embodiment, specifically, the movable assembly seat structure 162 includes an assembly main seat 1621, a movable groove 1622, a movable block 1623, a welding plate 1624, a support roller 1625, a first threaded column 1626 and a second motor 1627, where the welding plate 1624 is welded to both the front and rear portions of the inner wall of the left side of the assembly main seat 1621; the movable groove 1622 is arranged on the right side inside the assembling main seat 1621, and a movable block 1623 is inserted in the movable groove 1622; in the detection process of the rolling cylinder 166, the second motor 1627 drives the first threaded column 1626 to rotate, so that the moving block 1623 drives the translation electric cylinder 163 and the rolling cylinder 166 to move back and forth to detect different positions of the part; a first threaded column 1626 is connected with the lower side of the inner part of the moving block 1623 in a threaded manner; the supporting roller 1625 is axially connected with the right lower part of the inner wall of the movable groove 1622; the first threaded column 1626 is mounted at the middle lower part of the right side of the inner wall of the movable groove 1622 through a bearing, and the rear end of the first threaded column 1626 is embedded on the output shaft of the second motor 1627; the second motor 1627 is bolted to the lower right portion of the rear wall of the main assembly housing 1621.
As shown in fig. 4, in the above embodiment, specifically, the movable clamping box structure 15 includes a long box 151, a protection seat 152, a third motor 153, a second threaded column 154, an insertion slot 155, a sliding seat 156, an insertion column 157, a compression spring 158 and an adsorption electromagnet 159, the protection seat 152 is mounted on a left bolt of an inner wall of the long box 151, and the third motor 153 is mounted on a left bolt of the protection seat 152; a second threaded column 154 is embedded in an output shaft of the third motor 153; the third motor 153 is driven to drive the second threaded column 154 to rotate and drive the sliding seat 156, the upper lower support 11, the first vibration sensor 10, the tool clamp 7, the upper support 8 and the position sensor 9 to move; one end of the second threaded column 154 is mounted on the right side inside the long box 151 through a bearing, and the other end is mounted in the protective seat 152 through a bearing; the slots 155 are respectively arranged at the lower parts of the front side and the rear side of the interior of the long box 151, and the insertion columns 157 are inserted into the slots 155; the inside of the sliding seat 156 is in threaded connection with the second threaded column 154; adsorption electromagnets 159 are installed on the front side and the rear side of the interior of the sliding seat 156 through bolts; the adsorption electromagnet 159 is driven to drive the inserting column 157 to be separated from the slot 155; one end of the compression spring 158 is connected with the inserting column 157 through a bolt, and the other end of the compression spring is connected with the adsorption electromagnet 159 through a bolt; the adsorption electromagnet 159 is turned off, so that the plugging column 157 is inserted into the insertion groove 155 by the elastic force of the compression spring 158 and fixed.
As shown in fig. 5, in the above embodiment, specifically, the translation base structure 14 includes a base block 141, a rack 142, an assembly box 143, a fourth motor 144, a sprocket 145, a chain 146, a moving gear 147, a support cylinder 148 and a sliding column 149, wherein the base block 141 is welded to both left and right ends of the rack 142; a fourth motor 144 is installed on the upper bolt in the assembly box 143; the fourth motor 144 cooperates with the sprocket 145 and the chain 146 to rotate the moving gear 147 on the supporting cylinder 148; a chain wheel 145 is embedded on an output shaft of the fourth motor 144; the upper side and the lower side of the inside of the chain 146 are respectively inserted with a chain wheel 145; the moving gear 147 is coupled to the front end of the assembly box 143, and the front end of the moving gear 147 is coupled to the sprocket 145; the supporting cylinders 148 are respectively welded at the front and rear parts of the middle and lower sides in the assembling box 143, and sliding columns 149 are inserted into the supporting cylinders 148; the fourth motor 144 and the support cylinder 148 move left and right on the sliding column 149, and the fourth motor 144 drives the lifting electric cylinder 12 and the control laser 13 to adjust to a proper position in the moving process; the left end and the right end of the sliding column 149 are both provided with base blocks 141 through bolts.
In the above embodiment, specifically, the first motor 5 is a motor with model number 5IK90RGU-CF/5 GU7.5K.
In the above embodiment, specifically, the lifting electric cylinder 12 is a DMGB electric cylinder.
In the above embodiment, specifically, the PLC18 is a PLC of model FX 2N-48.
In the above embodiment, specifically, the translating electric cylinder 163 adopts an electric cylinder model FAI 50.
In the above embodiment, specifically, the second motor 1627 is a stepping motor model 57HS8430a 4.
In the above embodiment, the third motor 153 is a 5IK90RGU-CF/5GU7.5K motor.
In the above embodiment, specifically, the adsorption electromagnet 159 is an electromagnet of model 770624.
In the above embodiment, specifically, the fourth motor 144 is a stepping motor with a model number of 57HS8430a 4.
In the above embodiment, specifically, the control switch 21 is electrically connected to a PLC18, the first motor 5 is electrically connected to a PLC18, the position sensor 9 is electrically connected to a PLC18, the first vibration sensor 10 is electrically connected to a PLC18, the lifting electric cylinder 12 is electrically connected to a PLC18, the control laser 13 is electrically connected to a PLC18, the PC terminal 20 is electrically connected to a PLC18, the translation electric cylinder 163 is electrically connected to a PLC18, the second vibration sensor 165 is electrically connected to a PLC18, the second motor 1627 is electrically connected to a PLC18, the third motor 153 is electrically connected to a PLC18, the adsorption electromagnet 159 is electrically connected to a PLC18, and the fourth motor 144 is electrically connected to a PLC 18.
Principle of operation
The working principle of the invention is as follows: placing the part to be processed between the tool fixture 7 and the tool fixture 7, then driving the adsorption electromagnet 159 to drive the insertion column 157 to separate from the slot 155, then driving the third motor 153 to drive the second threaded column 154 to rotate and drive the sliding seat 156 to move with the upper lower support 11, the first vibration sensor 10, the tool fixture 7, the upper support 8 and the position sensor 9, so that the part is clamped and fixed by the tool fixture 7, after the part is fixed, closing the adsorption electromagnet 159 to enable the insertion column 157 to be inserted into the slot 155 through the elasticity of the compression spring 158 to be fixed, driving the first motor 5 to drive the tool fixture 7 to rotate through the connecting shaft 6 when in use, thereby enabling the rotating tool fixture 7 to rotate in coordination with the part, and the part in the rotating process is preliminarily detected through the first vibration sensor 10 and the position sensor 9 to know the part to be processed, in the detection process, the translation electric cylinder 163 is driven to enable the rolling cylinder 166 to be close to the part, meanwhile, the part surface vibrates the rolling cylinder 166, the part to be processed is detected through the second vibration sensor 165 again, the second motor 1627 drives the first threaded column 1626 to rotate in the detection process of the rolling cylinder 166, so that the moving block 1623 drives the translation electric cylinder 163 and the rolling cylinder 166 to move back and forth to detect different positions of the part for use, data in the detection process is transmitted to the PC end 22 through the PLC18 and the main control circuit board 19 to be checked and operated by a worker, when processing is needed, the fourth motor 144 is matched with the chain wheel 145 and the chain 146 to enable the moving gear 147 to rotate on the supporting cylinder 148 and drive the fourth motor 144 and the supporting cylinder 148 to move left and right on the sliding column 149, the fourth motor 144 in the movement process drives the lifting electric cylinder 12 and the control laser 13 to adjust to a proper position, and then the laser 13 is controlled to emit laser to process the parts, so that the leveling adjustment can be completed.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.