CN113814544A - Roller bit plasma robot cladding equipment - Google Patents
Roller bit plasma robot cladding equipment Download PDFInfo
- Publication number
- CN113814544A CN113814544A CN202111245000.4A CN202111245000A CN113814544A CN 113814544 A CN113814544 A CN 113814544A CN 202111245000 A CN202111245000 A CN 202111245000A CN 113814544 A CN113814544 A CN 113814544A
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- CN
- China
- Prior art keywords
- protective guard
- robot
- plasma
- powder feeder
- automatic powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005253 cladding Methods 0.000 title claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 59
- 238000003466 welding Methods 0.000 claims abstract description 52
- 230000001681 protective effect Effects 0.000 claims abstract description 36
- 239000000779 smoke Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 210000003128 head Anatomy 0.000 description 2
- 230000036346 tooth eruption Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/02—Plasma welding
- B23K10/027—Welding for purposes other than joining, e.g. build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/20—Tools
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses roller bit plasma robot cladding equipment, which relates to the field of roller bit robot equipment and comprises a protective guard, a biaxial positioner, a welding robot, an automatic powder feeder, a robot control cabinet, a smoke removal purifier, a plasma welding machine cabinet, a balance crane and a central control console, wherein the plasma welding machine cabinet is positioned at one corner inside the protective guard, the balance crane is positioned at the other corner on the same side inside the protective guard, the biaxial positioner is positioned in the middle inside the protective guard, and the automatic powder feeder is positioned at one end of the biaxial positioner inside the protective guard. According to the invention, the system modules are connected by adopting the standard joints, so that the system is more convenient and quicker to disassemble, install and transport, the control system can customize a page according to requirements, the fixed point swinging function is added on the biaxial positioner, parameters such as the left and right swinging amplitude, the residence time and the swinging direction can be freely changed, the programming efficiency is improved, and the system has better applicability to products with different appearances.
Description
Technical Field
The invention relates to the field of roller bit robot equipment, in particular to roller bit plasma robot cladding equipment.
Background
Roller cone drill bits are one of the most widely used types of drilling bits. When the roller bit works, the cutting teeth alternately contact with the bottom of the well, the rock breaking torque is small, the contact area between the cutting teeth and the bottom of the well is small, the specific pressure is high, and the roller bit is easy to be eaten into the stratum; the total length of the working edge is large, so that the abrasion is relatively reduced, and the roller cone bit can adapt to various formations from soft to hard.
The existing roller bit welding robot equipment generally fixes the roller bit on a fixed plate and then welds the roller bit by a welding robot.
However, due to the processing characteristics of the palm, the palm comprises a shaft head and a palm back, wherein the shaft head comprises a large shaft, a small shaft and a two-stop surface; the palm back is divided into three parts of a palm tip, a palm side and the palm back, the processing surfaces are multiple, the position change of each part is large, each part cannot be reached by the robot body alone, the applicability is low, the general fan is used for cooling, the cooling efficiency is low, the powder feeder is small in capacity, the powder adding times are multiple, and the work piece can be damaged by continuing to work after the powder is suitable for use.
Disclosure of Invention
Based on the technical scheme, the invention aims to provide the roller bit plasma robot cladding equipment so as to solve the technical problems that the existing roller bit welding robot equipment is low in applicability, low in cooling efficiency, small in powder feeder capacity, multiple in powder adding times, and capable of damaging workpieces when the powder continues to work after being used.
In order to achieve the purpose, the invention provides the following technical scheme: a roller bit plasma robot cladding device comprises a protective guard, a biaxial positioner, a welding robot, an automatic powder feeder, a robot control cabinet, a smoke removal purifier, a plasma welding machine cabinet, a balance crane and a central control console, wherein the plasma welding machine cabinet is positioned at one corner inside the protective guard, the balance crane is positioned at the other corner on the same side in the guard rail, the two-axis positioner is positioned in the middle in the guard rail, and the automatic powder feeder is positioned at one end of a biaxial positioner in the protective guard, the welding robot is positioned at one side of the automatic powder feeder in the protective guard, which is far away from the plasma welding machine cabinet, the robot control cabinet is positioned at one end of the automatic powder feeder away from the biaxial positioner, the smoke-removing purifier is positioned at one end of the plasma welding machine cabinet in the protective guard, and the central console is positioned outside the protective guard, and a powder lack alarm sensor is arranged in the powder tank of the automatic powder feeder.
Through adopting above-mentioned technical scheme, the work of the steerable welder of plasma welding machine cabinet, steerable cooling system's work simultaneously, balanced the hanging can carry out material loading and unloading, the biax machine of shifting can drive the work piece rotation and swing, the work piece cooperation welder welding of being convenient for, automatic powder feeder can be for the automatic powder that send of welding department when the welding, welding robot can drive welder and remove and weld the work piece, the work of the steerable welding robot of robot control cabinet, smoke purifier can discharge after the smog purification that the welding produced, and is more environmental protection, the steerable device of central control cabinet is whole, powder lacks the alarm and can send the material to remind when powder lacks in the automatic powder feeder powder jar, prevent to damage the condition emergence of work piece because of not having the powder.
The invention is further provided that a pneumatic clamp is arranged at the discharge table of the biaxial positioner.
Through adopting above-mentioned technical scheme, pneumatic fixture is convenient for press from both sides tight fixed work piece.
The invention is further provided that the upper half part of the protective guard is provided with a light screen, and a notch on the inner side of the protective guard is connected with a door in a sliding way.
By adopting the technical scheme, the light screen can shield arc light generated by welding, prevent the arc light from hurting eyes of people, and the door is convenient for controlling the opening and closing of the notch of the protective guard.
The invention is further provided that the central console is positioned at one side of the notch of the protective guard.
By adopting the technical scheme, the central console is positioned on one side of the notch of the protective guard, so that a worker can directly operate the central console after going out of the protective guard.
In summary, the invention mainly has the following beneficial effects:
1. according to the invention, the system modules are connected by adopting the standard joints, so that the system is more convenient and quicker to disassemble, install and transport, the control system can customize a page according to requirements, and a fixed-point swinging function is added on the biaxial positioner, so that parameters such as the left and right amplitude of swinging, the residence time, the swinging direction and the like can be freely changed, the programming efficiency is improved, and the system has better applicability to products with different appearances;
2. according to the invention, the cooling system adopts the working mode of refrigeration of the air-conditioning compressor, the refrigeration effect is better, the temperature of the welding gun can be quickly reduced to the set temperature, the cooling guarantee is provided for long-time use of the equipment, the automatic powder feeder adopts the precise roller powder feeder, the powder conveying precision is high, the powder loading amount is high, the shutdown technology caused by powder addition can be reduced, the powder shortage alarm sensor is arranged in the powder tank of the automatic powder feeder, the condition that a workpiece is damaged due to no powder is avoided, and the double powder feeders are adopted, so that the powder of different materials can be freely switched and fed out.
Drawings
FIG. 1 is a schematic diagram of a first perspective of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
fig. 3 is a schematic structural view of an internal mechanism of the guard rail according to the present invention.
In the figure: 1. protecting the fence; 2. a biaxial positioner; 3. a welding robot; 4. an automatic powder feeder; 5. a robot control cabinet; 6. a smoke removal purifier; 7. a plasma welding machine cabinet; 8. balancing and hanging; 9. a visor; 10. a central console; 11. and a door.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
The following describes an embodiment of the present invention based on its overall structure.
A roller bit plasma robot cladding device comprises a protective guard 1, a biaxial positioner 2, a welding robot 3, an automatic powder feeder 4, a robot control cabinet 5, a smoke removing purifier 6, a plasma welding machine cabinet 7, a balance crane 8 and a central control console 10, wherein the plasma welding machine cabinet 7 is positioned at one corner inside the protective guard 1 and can control the work of a welding gun and a cooling system, the balance crane 8 is positioned at the other corner inside the protective guard 1 and can carry out feeding and blanking, the biaxial positioner 2 is positioned in the middle inside the protective guard 1 and can drive a workpiece to rotate and swing so as to be convenient for the workpiece to be welded by the welding gun, the automatic powder feeder 4 is positioned at one end of the biaxial positioner 2 inside the protective guard 1 and can automatically feed powder to a welding position during welding, the welding robot 3 is positioned at one side, far away from the plasma welding machine cabinet 7, of the automatic powder feeder 4 in the protective guard 1, can drive the welder and remove and weld the work piece, and robot control cabinet 5 is located automatic powder feeder 4 and keeps away from the one end of two-axis machine of shifting 2, the work of steerable welding robot 3, it is located the one end of plasma welding machine cabinet 7 in rail guard 1 to remove smoke purifier 6, can discharge after the smog purification that the welding produced, environmental protection more, and central control cabinet 10 is located rail guard 1 outsidely, steerable device is whole, install powder in the automatic powder feeder 4 powder jar and lack alarm sensor, can remind the feeding when powder lacks in the automatic powder feeder 4 powder jar automatic alarm, prevent to take place because of the condition that does not have the powder and damage the work piece.
Referring to fig. 1-3, a pneumatic clamp is mounted at the discharge table of the biaxial positioner 2 for clamping and fixing the workpiece.
Referring to fig. 1 and 2, a light shielding plate 9 is disposed at an upper half portion of the protective guard 1 for shielding arc light generated by welding and preventing the arc light from hurting eyes of a person, and a door 11 is slidably connected to a notch of an inner side of the protective guard 1 for controlling opening and closing of the notch of the protective guard 1.
Referring to fig. 1 and 2, the center console 10 is disposed at one side of the notch of the guard rail 1, so that a worker can directly operate the center console 10 after exiting the guard rail 1.
The working principle of the invention is as follows: when the device works, the device can be programmed according to different welding workpieces, page customization can be carried out according to needs, then the device is started through the central control console 10, the workpiece is lifted and moved to the discharging table of the two-axis positioner 2 through the balance crane 8, then the clamp is started to clamp and fix the workpiece, the two-axis positioner 2 can swing to drive the position of the workpiece to be welded to rotate to the horizontal position, then the welding robot 3 can drive the welding gun to move to the position to be welded, the welding gun can be started to weld through the plasma welding machine cabinet 7, meanwhile, the automatic powder feeder 4 can automatically judge and convey needed powder according to the welding position, after welding is completed, the two-axis positioner 2 resets, then the pneumatic clamp loosens the balance crane 8 to take down the welded workpiece, then feeding is carried out, during welding, the cooling system adopts the working mode of refrigeration of an air conditioner compressor, the refrigeration effect is better, can be quick fall to the welder temperature to the settlement temperature, make equipment work for a long time, when the powder in automatic powder feeder 4 is not enough, the powder lacks the alarm and can pipe the flash of light and report to the police, the staff can open door 11 and get into 1 inside powder interpolation that carries on of rail guard, and can overhaul, smoke abatement clarifier 6 can discharge after the harmful gas purification that the welding produced, environmental protection more, light screen 9 can shield the arc light when welding, prevent arc light flash injury staff's eyes, adopt standard articulate between each system module, dismantle and all convenient and fast more with the installation and transportation.
Although embodiments of the present invention have been shown and described, it is intended that the present invention should not be limited thereto, that the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples, and that modifications, substitutions, variations or the like, which are not inventive and may be made by those skilled in the art without departing from the principle and spirit of the present invention and without departing from the scope of the claims.
Claims (4)
1. The utility model provides a roller bit plasma robot cladding equipment, includes rail guard (1), biaxial machine of displacement (2), welding robot (3), automatic powder feeder (4), robot control cabinet (5), removes smoke purifier (6), plasma welding machine cabinet (7), balanced crane (8) and central control platform (10), its characterized in that: the plasma welding machine cabinet (7) is positioned at one corner inside the protective guard (1), the balance crane (8) is positioned at the other corner on the same side inside the protective guard (1), the two-axis positioner (2) is positioned in the middle inside the protective guard (1), and the automatic powder feeder (4) is positioned at one end of the biaxial positioner (2) in the protective guard (1), the welding robot (3) is positioned at one side of the automatic powder feeder (4) in the protective guard (1) far away from the plasma welding machine cabinet (7), and the robot control cabinet (5) is positioned at one end of the automatic powder feeder (4) far away from the biaxial positioner (2), the smoke-removing purifier (6) is positioned at one end of a plasma welding machine cabinet (7) in the protective guard (1), and the central control console (10) is positioned outside the protective guard (1), and a powder lack alarm sensor is installed in the powder tank of the automatic powder feeder (4).
2. The roller cone drill bit plasma robot cladding apparatus of claim 1, wherein: and a pneumatic clamp is arranged at the discharging table of the biaxial positioner (2).
3. The roller cone drill bit plasma robot cladding apparatus of claim 1, wherein: the upper half part of the protective guard (1) is provided with a light screen (9), and a notch on the inner side of the protective guard (1) is connected with a door (11) in a sliding manner.
4. The roller cone drill bit plasma robot cladding apparatus of claim 3, wherein: the central control console (10) is positioned on one side of the notch of the protective guard (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111245000.4A CN113814544A (en) | 2021-10-26 | 2021-10-26 | Roller bit plasma robot cladding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111245000.4A CN113814544A (en) | 2021-10-26 | 2021-10-26 | Roller bit plasma robot cladding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113814544A true CN113814544A (en) | 2021-12-21 |
Family
ID=78917384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111245000.4A Pending CN113814544A (en) | 2021-10-26 | 2021-10-26 | Roller bit plasma robot cladding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113814544A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117210782A (en) * | 2023-09-18 | 2023-12-12 | 上海本希焊研智能科技有限公司 | Plasma cladding equipment suitable for drill bit and cladding process thereof |
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| US20070000698A1 (en) * | 2005-07-01 | 2007-01-04 | Smith International, Inc. | Graded hardfacing for drill bits |
| CN205464332U (en) * | 2016-04-13 | 2016-08-17 | 重庆大学 | Selectivity laser melting is with supplying powder mechanism |
| CN206065414U (en) * | 2016-10-08 | 2017-04-05 | 青海海泉新材料科技有限公司 | It is a kind of can powder amount report to the police and online plus powder powder feeder powder bucket |
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-
2021
- 2021-10-26 CN CN202111245000.4A patent/CN113814544A/en active Pending
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| US20070000698A1 (en) * | 2005-07-01 | 2007-01-04 | Smith International, Inc. | Graded hardfacing for drill bits |
| CN107127436A (en) * | 2016-02-29 | 2017-09-05 | 沈阳海纳自动化设备有限公司 | A kind of plasma spray welder |
| CN205464332U (en) * | 2016-04-13 | 2016-08-17 | 重庆大学 | Selectivity laser melting is with supplying powder mechanism |
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Non-Patent Citations (1)
| Title |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117210782A (en) * | 2023-09-18 | 2023-12-12 | 上海本希焊研智能科技有限公司 | Plasma cladding equipment suitable for drill bit and cladding process thereof |
| CN117210782B (en) * | 2023-09-18 | 2024-03-08 | 上海本希焊研智能科技有限公司 | Plasma cladding equipment suitable for drill bit and cladding process thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20211221 |