CN113814216A - Cleaning method for hot rail of high-speed elasticizer - Google Patents
Cleaning method for hot rail of high-speed elasticizer Download PDFInfo
- Publication number
- CN113814216A CN113814216A CN202110818207.XA CN202110818207A CN113814216A CN 113814216 A CN113814216 A CN 113814216A CN 202110818207 A CN202110818207 A CN 202110818207A CN 113814216 A CN113814216 A CN 113814216A
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- Prior art keywords
- ultrasonic cleaning
- hot rail
- cleaning
- machine
- hot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention discloses a method for cleaning a hot rail of a high-speed elasticizer, which comprises the following steps: the method comprises the following steps: adding an alkali liquor washing solution consisting of water and metal washing powder into an ultrasonic cleaning machine, and placing the hot rail into the ultrasonic cleaning machine for ultrasonic cleaning; step two: adding water and oil solution into an ultrasonic cleaning machine for ultrasonic cleaning; step three: adding clear water into the ultrasonic cleaning machine for ultrasonic cleaning; step four: blowing clean by adopting compressed air. When the cleaning method is used, the production is stable after the hot rail is installed on a machine, the dyeing is normal, and the product quality is ensured. The cleaned hot rail is stable in production on a machine, the phenomenon of yarn strip shaking is avoided, the condition of dyeing stripes is avoided, the product quality is stable, broken ends are reduced, and the quality is stable.
Description
Technical Field
The invention relates to the field of textile chemical fibers, in particular to a cleaning method for solving the problem that dyed stripe yarns appear after a hot rail of a T-shaped high-speed texturing machine is cleaned.
Background
The technology comprises the following steps:
along with the rapid development of the technology of the chemical fiber textile industry, the texturing machine is also updated rapidly, and the speed and the quality requirement are higher and higher from the traditional contact M type machine with low speed requirement, the V type machine to the non-contact T type machine. The length of a hot box of the contact elasticizer is 2-2.5 meters, the speed is basically below 800 meters, after the product is processed for a period of time, the hot box is easy to coke, the broken ends are increased, the dyeing percent of pass is reduced, and the hot box can only be stopped for cleaning.
The traditional cleaning method is to spray a special hot box cleaning agent aiming at a hot box groove after the machine is stopped and the hot box is cooled, shovel off coking in the hot box groove by a special tool for the hot box, and then wash the hot box groove by clean water. The method easily causes that the hot box cannot be cleaned completely, the broken ends are increased after the hot box is started and the ends are raised, and the hot box is only stopped and cleaned again, so that the labor intensity of workers is increased, and the efficiency and the yield of a machine are influenced. The existing T-shaped high-speed texturing machine has the advantages that the length of a hot box is only 1 meter, strand silk and the hot box are in contact through a porcelain piece, the speed is high, the height is more than 1000 meters, the types of the texturing machine are superfine denier products, the product quality requirement is high, the quality and the cleanness of hot rail porcelain pieces directly influence the stability and the product quality in production. The thermal rail porcelain piece is dirty, the broken end is increased dramatically, the dyeing percent of pass is reduced, and the product index and the quality are seriously influenced. Therefore, the method for cleaning the hot rail of the high-speed T-shaped elasticizer is very important. When the ceramic piece is cleaned by traditional clean water, the coking on the ceramic piece of the hot rail cannot be washed away at all; the effect is poor when the cleaning is carried out by ultrasonic clean water; when ultrasonic waves are added with detergent or alkali liquor for cleaning, the porcelain on the hot rail is cleaned, but the roughness of the porcelain on the hot rail is changed, silk strips after being loaded on the machine shake in a hot box, the tension is unstable, a large number of finished silk dyeing stripe threads are produced, the dyeing is reduced, and serious quality hidden troubles exist.
Disclosure of Invention
The invention aims to provide a method for cleaning a hot rail of a high-speed elasticizer, which can ensure normal processing of strand silk in a high-speed state and can ensure stable dyeing after cleaning the hot rail, does not influence the conventional normal production, and is very suitable for cleaning the hot rail of a high-speed T-shaped machine.
In order to solve the technical problem, the invention aims to realize that:
the invention relates to a method for cleaning a hot rail of a high-speed elasticizer, which comprises the following steps:
the method comprises the following steps: adding an alkali liquor washing solution consisting of water and metal washing powder into an ultrasonic cleaning machine, placing the hot rail into the ultrasonic cleaning machine, performing ultrasonic cleaning, taking out the hot rail, and washing and pouring out the alkali liquor in the ultrasonic cleaning machine;
step two: adding water and oil solution into an ultrasonic cleaning machine, carrying out ultrasonic cleaning, taking out the hot rail, and pouring out the water containing the regulator;
step three: then adding clear water into an ultrasonic cleaning machine for ultrasonic cleaning, and taking out after hot rolling;
step four: blowing clean by adopting compressed air.
On the basis of the above scheme and as a preferable scheme of the scheme: the content of metal washing powder in the alkali liquor washing liquid is 1-2%.
On the basis of the above scheme and as a preferable scheme of the scheme: in the first step, the alkali liquor washing liquid is heated to 90-100 ℃ and then is subjected to ultrasonic cleaning for not less than 2 hours, and the hot rail is taken out after 1-2 hours.
On the basis of the above scheme and as a preferable scheme of the scheme: and in the second step, the temperature is increased to 90 ℃, ultrasonic cleaning is carried out for 2 hours, and the hot rail is taken out after 1-2 hours.
On the basis of the above scheme and as a preferable scheme of the scheme: and in the third step, adding clear water, performing ultrasonic cleaning for 2 hours, and taking out the hot rail after 1-2 hours.
Compared with the prior art, the invention has the following beneficial effects:
1. the practicality is wide: the former hot rail is washed by ultrasonic wave alkali, the product dyed stripe silk processed after the machine is operated is more, the hot rail of the machine table is dirty and dare not to be drawn down for cleaning, after the cleaning method is used, the situation is changed, and the cleaning method is popularized and used in workshops.
2. Quality assurance: when the cleaning method is used, the production is stable after the hot rail is installed on a machine, the dyeing is normal, and the product quality is ensured.
3. The process is stable: after the hot rail is arranged on a machine after ultrasonic alkali washing, the strand silk shakes seriously in the hot rail, the dyeing is stripe, the adjustment range of the process parameters is large, the adjustment is not available sometimes, only batch number or other coarse denier varieties are changed, after the cleaning method is used, the cleaned hot rail is arranged on the machine for production stably, the phenomenon of strand silk shaking is avoided, the dyeing stripe condition is avoided, the product quality is stable, the broken ends are reduced, and the quality is stable.
Detailed Description
The present invention is further illustrated by the following specific examples.
The technical scheme includes that a certain amount of clear water is placed into a layered ultrasonic cleaning machine, then metal washing powder with corresponding weight is added, a hot rail is placed into ultrasonic waves for ultra-washing, the cleanliness of a hot rail ceramic piece is guaranteed, then oil solution ultra-washing is conducted, clear water ultra-washing is conducted, then compressed air is used for blowing clean, and the roughness of the ceramic piece is guaranteed. The washed hot rail is normally processed after being arranged on a machine, and the produced product has stable quality.
Specifically, the invention relates to a method for cleaning a hot rail of a high-speed elasticizer, which comprises the following steps:
the method comprises the following steps: adding alkali liquor washing liquid consisting of water and metal washing powder into a layered ultrasonic cleaning machine, placing long and short hot rails drawn from a T-shaped elasticizer on an ultrasonic hot rail frame, and placing the long and short hot rails according to requirements. Heating the alkali liquor washing liquid to 90-100 ℃, then carrying out ultrasonic cleaning for not less than 2 hours, taking out the hot rail after 1-2 hours, and washing and pouring the alkali liquor in the ultrasonic cleaning machine. In this step, about 100 liters of water and about 1-2 kilograms of metal washing powder are added to prepare about 1% -2% of alkali liquor washing liquid.
Step two: and adding water and an oil agent into the ultrasonic cleaning machine, heating the water containing the oil agent to 90 ℃, carrying out ultrasonic cleaning for 2 hours, taking out the hot rail after 1-2 hours, taking out the hot rail, and pouring out the water containing the regulator. The used oil is elasticizing oil, and in the step, the content of the oil is 3-5%.
Step three: and then adding clear water into the ultrasonic cleaning machine for ultrasonic cleaning for 2 hours, and taking out the hot rail after 1-2 hours.
Step four: blowing clean by adopting compressed air. Can be used on the machine
The hot rail cleaned by the method is clean without changing the roughness of the hot rail porcelain, the strand silk cannot shake in the hot rail after the hot rail is arranged on the machine, the elasticizing process does not need to be adjusted, the produced product has no stripe silk in dyeing, the dyeing reduction is less, the dyeing is as stable as that before the hot rail is cleaned, and the product quality is ensured.
The invention relates to a hot rail cleaning process: ultrasonic alkali washing → ultrasonic oil washing → ultrasonic clean water washing → compressed air drying.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (5)
1. A method for cleaning a hot rail of a high-speed elasticizer is characterized by comprising the following steps:
the method comprises the following steps: adding an alkali liquor washing solution consisting of water and metal washing powder into an ultrasonic cleaning machine, placing the hot rail into the ultrasonic cleaning machine, performing ultrasonic cleaning, taking out the hot rail, and washing and pouring out the alkali liquor in the ultrasonic cleaning machine;
step two: adding water and an oil agent into an ultrasonic cleaning machine, carrying out ultrasonic cleaning, taking out the hot rail, and pouring out the water containing the oil agent;
step three: then adding clear water into the ultrasonic cleaning machine for ultrasonic cleaning, and taking out the hot rail;
step four: blowing clean by adopting compressed air.
2. The method for cleaning the hot rail of the high-speed elasticizer according to claim 1, wherein the content of metal washing powder in the alkali liquor washing liquid is 1-2%.
3. The method for cleaning the hot rail of the high-speed elasticizer according to claim 1, wherein in the first step, the hot rail is taken out after the temperature of alkali liquor cleaning solution is raised to 90-100 ℃ and ultrasonic cleaning is carried out for not less than 2 hours and 1-2 hours.
4. The method for cleaning the hot rail of the high-speed elasticizer according to claim 1, wherein in the second step, the temperature is increased to 90 ℃ for ultrasonic cleaning for 2 hours, and the hot rail is taken out after 1-2 hours.
5. The method for cleaning the hot rail of the high-speed elasticizer according to claim 1, wherein in the third step, the hot rail is taken out after ultrasonic cleaning for 2 hours after adding clear water and 1-2 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110818207.XA CN113814216A (en) | 2021-07-20 | 2021-07-20 | Cleaning method for hot rail of high-speed elasticizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110818207.XA CN113814216A (en) | 2021-07-20 | 2021-07-20 | Cleaning method for hot rail of high-speed elasticizer |
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| Publication Number | Publication Date |
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| CN113814216A true CN113814216A (en) | 2021-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110818207.XA Pending CN113814216A (en) | 2021-07-20 | 2021-07-20 | Cleaning method for hot rail of high-speed elasticizer |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101037774A (en) * | 2007-03-06 | 2007-09-19 | 上海明兴开城超音波科技有限公司 | Method for removing releasing agent and greasy dirt of aluminum alloy forging piece |
| CN208245275U (en) * | 2018-04-11 | 2018-12-18 | 桐乡市振逸化纤有限公司 | Hot box of texturing machine with cleaning device |
| CN209006246U (en) * | 2018-10-19 | 2019-06-21 | 新凤鸣集团湖州中石科技有限公司 | A kind of elasticizer heat rail cleaning mold |
| CN112676239A (en) * | 2020-12-15 | 2021-04-20 | 桐昆集团股份有限公司 | Small alkaline washing tank and alkaline washing process for hot rail in elasticizer |
-
2021
- 2021-07-20 CN CN202110818207.XA patent/CN113814216A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101037774A (en) * | 2007-03-06 | 2007-09-19 | 上海明兴开城超音波科技有限公司 | Method for removing releasing agent and greasy dirt of aluminum alloy forging piece |
| CN208245275U (en) * | 2018-04-11 | 2018-12-18 | 桐乡市振逸化纤有限公司 | Hot box of texturing machine with cleaning device |
| CN209006246U (en) * | 2018-10-19 | 2019-06-21 | 新凤鸣集团湖州中石科技有限公司 | A kind of elasticizer heat rail cleaning mold |
| CN112676239A (en) * | 2020-12-15 | 2021-04-20 | 桐昆集团股份有限公司 | Small alkaline washing tank and alkaline washing process for hot rail in elasticizer |
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Application publication date: 20211221 |
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| RJ01 | Rejection of invention patent application after publication |