CN113803239A - Belt air compressor with heat dissipation function - Google Patents

Belt air compressor with heat dissipation function Download PDF

Info

Publication number
CN113803239A
CN113803239A CN202111186606.5A CN202111186606A CN113803239A CN 113803239 A CN113803239 A CN 113803239A CN 202111186606 A CN202111186606 A CN 202111186606A CN 113803239 A CN113803239 A CN 113803239A
Authority
CN
China
Prior art keywords
heat dissipation
crankcase
air
mounting
oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111186606.5A
Other languages
Chinese (zh)
Inventor
冯卿华
唐慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nancheng Tuomashi Electromechanical Technology Co ltd
Original Assignee
Nancheng Tuomashi Electromechanical Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nancheng Tuomashi Electromechanical Technology Co ltd filed Critical Nancheng Tuomashi Electromechanical Technology Co ltd
Priority to CN202111186606.5A priority Critical patent/CN113803239A/en
Publication of CN113803239A publication Critical patent/CN113803239A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B41/00—Pumping installations or systems specially adapted for elastic fluids
    • F04B41/02—Pumping installations or systems specially adapted for elastic fluids having reservoirs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027—Pulsation and noise damping means
    • F04B39/0044—Pulsation and noise damping means with vibration damping supports
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02—Lubrication
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02—Lubrication
    • F04B39/0207—Lubrication with lubrication control systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02—Lubrication
    • F04B39/0284—Constructional details, e.g. reservoirs in the casing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06—Cooling; Heating; Prevention of freezing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06—Cooling; Heating; Prevention of freezing
    • F04B39/066—Cooling by ventilation
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121—Casings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10—Other safety measures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
    • F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Compressor (AREA)

Abstract

The invention relates to a belt air compressor, in particular to a belt air compressor with a heat dissipation function. The invention aims to provide a belt air compressor which can accurately cool working parts in the air compressor and has a good cooling effect and a heat dissipation function. The technical scheme is as follows: the utility model provides a belt air compressor machine with heat dissipation function, includes quick-witted case, driving motor, crankcase, mount table, gas holder etc. and the mount table has been placed at machine roof portion, is equipped with the gas holder in the mount table, and the upside right side middle part of mount table is equipped with control switch, and the right back side in mount table top is equipped with driving motor, and the mount table top left side front side is equipped with the crankcase. Under the heat dissipation function of fin, can carry out preliminary cooling to the heat that the crankcase during operation produced and handle, the fan can blow out, then can be further cool down to the crankcase, avoids the high temperature of crankcase to lead to damaging.

Description

Belt air compressor with heat dissipation function
Technical Field
The invention relates to a belt air compressor, in particular to a belt air compressor with a heat dissipation function.
Background
When equipment such as rock drill, pneumatic pick carries out the use, need use air compressor to provide air source power, air compressor can produce certain heat when using as a kind of equipment that is used for compressed gas, for avoiding the temperature to last too high and lead to equipment to damage, just need carry out the heat dissipation to air compressor and handle.
At present, in the use of belt air compressor machine, carry out the thermal treatment often and use the fan as radiator, make fan work blow off wind and dispel the heat to the air compressor machine, so reduce the temperature of air compressor machine, make air compressor machine normal operating, but the unable accurate working part to in the air compressor machine of wind that the fan blew off carries out cooling treatment to the cooling effect is limited.
Therefore, a belt air compressor with a heat dissipation function, which can accurately cool the working parts in the air compressor and has a good cooling effect, needs to be designed.
Disclosure of Invention
In order to overcome the defect that when a fan is used as a cooling device, air blown out by the fan cannot accurately cool working parts in an air compressor, so that the cooling effect is limited, the invention aims to provide the belt air compressor which can accurately cool the working parts in the air compressor and has a good cooling effect and a heat dissipation function.
The technical scheme is as follows: a belt air compressor with a heat dissipation function comprises a machine case, a control switch, a driving motor, a transmission belt, a crankcase, an air inlet guide pipe, an installation table, an air storage tank, an oil-water filter, an air outlet guide pipe, a support bracket, a foreign matter blocking mechanism and an air cooling heat dissipation mechanism, wherein the installation table is arranged at the top of the machine case, the air storage tank is arranged in the installation table, the control switch is arranged in the middle of the upper right side of the installation table, the driving motor is arranged on the rear right side of the top of the installation table, the crankcase is arranged on the front left side of the top of the installation table, the transmission belt is connected between the right side of the crankcase and the middle of an output shaft of the driving motor through a transmission wheel, the air inlet guide pipe is connected between the crankcase and the air storage tank, the air inlet guide pipe penetrates through the installation table, the support bracket is arranged on the front wall of the air storage tank, the oil-water filter is symmetrically arranged on the support bracket, the oil-water filter is communicated, the air outlet guide pipe is arranged on the outer side of the oil-water filter, the left side of the top of the case is provided with a foreign matter blocking mechanism which can block foreign matters to avoid impacting parts such as a driving motor, a crankcase and the like, and an air cooling heat dissipation mechanism which can further dissipate heat of the crankcase is connected between the foreign matter blocking mechanism and the crankcase.
As the improvement of the scheme, the foreign matter blocking mechanism comprises a mounting frame, an isolation net, a mounting plate and radiating fins, the mounting frame is arranged on the left side of the top of the case, the isolation net is arranged on the mounting frame, the mounting plates are symmetrically arranged on the front and back of the top of the mounting frame, and at least two radiating fins are uniformly arranged at the bottom of the mounting plate.
As the improvement of the scheme, the air-cooled heat dissipation mechanism comprises an installation cover, a fan and a temperature sensor, the installation cover is arranged in the middle of the top of the installation frame, the bottom of the installation cover is provided with the fan capable of blowing air to dissipate heat of the crankcase, and the temperature sensor is arranged on the left side of the crankcase.
As an improvement of the scheme, the lubricating oil adding device comprises a lubricating oil adding mechanism capable of automatically adding lubricating oil into a crankcase, the lubricating oil adding mechanism comprises a mounting bracket, a bevel gear, a bidirectional screw rod, an oil tank, a first sealing spiral cover, an oil inlet pipeline, a blocking column, a liquid level sensor and an indicator lamp, the left side of the middle of the top of the mounting platform is provided with the oil tank for storing the lubricating oil, the left rear side of the top of the mounting platform is provided with the mounting bracket, the right side of the upper part of the mounting bracket is rotatably provided with the bidirectional screw rod, the bevel gear is arranged on the rear side of the bidirectional screw rod and the left side of an output shaft of a driving motor and is mutually meshed, the right side of the oil tank is provided with the liquid level sensor, the right side of the top of the oil tank is provided with the first sealing spiral cover in a threaded connection mode, the middle part of the oil tank is provided with the oil inlet pipeline with a one-way valve, the left side of the upper part of the mounting bracket is slidably provided with the blocking column, the blocking column is in threaded connection with the bidirectional screw rod, the blocking column is in sliding connection with the oil inlet pipeline, and the oil inlet pipeline is communicated with the crankcase.
As the improvement of above-mentioned scheme, still including the gas leakage alarm mechanism who reports to the police when the left side air outlet conduit leaks gas, gas leakage alarm mechanism is including the installation piece, sealed frid, the valve loses heart, the ejector pad, pressure sensor and bee calling organ, the antetheca upper left side bilateral symmetry of gas holder is equipped with the installation piece, be connected with sealed frid between the installation piece, left side air outlet conduit passes sealed frid, sealed frid middle part is equipped with the valve that loses heart, the antetheca left side of gas holder is equipped with pressure sensor, slidingtype is equipped with the ejector pad in the middle of the sealed frid left side, the antetheca upside of gas holder is equipped with the bee calling organ that sends the alarm sound when the left side air outlet conduit leaks gas.
As the improvement of above-mentioned scheme, still including liquid circulation heat dissipation mechanism, liquid circulation heat dissipation mechanism is including the water tank, the sealed spiral cover of second, the mount pad, liquid circulating pump, drinking-water pipeline and heat dissipation case, mount pad top right front side is equipped with the water tank, the mode through threaded connection in the middle of the water tank top is equipped with the sealed spiral cover of second, be equipped with the mount pad in the middle of the mount pad top front side, the mount pad top is equipped with liquid circulating pump, liquid circulating pump is linked together with the water tank, mount pad top left side front side is equipped with the heat dissipation case, admission pipe passes the heat dissipation case, the liquid circulating pump left end is equipped with the drinking-water pipeline, drinking-water pipeline left side part is in the heat dissipation incasement, the other end of drinking-water pipeline is worn out the heat dissipation case and is communicated with each other with the water tank.
As the improvement of above-mentioned scheme, still including bradyseism mechanism, bradyseism mechanism is including the support frame, guide post and buffer spring, the machine roof portion left and right sides all is equipped with the support frame, the symmetry is equipped with the guide post around on the support frame, the guide post all links to each other with quick-witted case, the equal sliding type connection of mount table and guide post, all be connected with buffer spring between mount table and the guide post, also all be connected with buffer spring between the front and back both sides of mount table and support frame, buffer spring all winds on the guide post.
As an improvement of the above scheme, the power supply device further comprises a control box, the control box is arranged on the right side of the top of the case, a switching power supply, a control module and a power module are arranged in the control box, the switching power supply supplies power to the belt air compressor with the heat dissipation function, the output end of the switching power supply is electrically connected with the power module, the power module is connected with a power main switch through a circuit, the control module is electrically connected with the power module, and the control module is connected with a DS1302 clock circuit and a 24C02 circuit; pressure sensor, pilot lamp, level sensor and temperature sensor all pass through electric connection with control module, and driving motor, bee calling organ, liquid circulation pump and fan all pass through peripheral line with control module and are connected.
Has the advantages that: 1. the separation net can prevent foreign matters from hitting parts such as the crank case or the air storage tank, and the device can be prevented from being broken by the foreign matters.
2. Under the heat dissipation function of fin, can carry out preliminary cooling to the heat that the crankcase during operation produced and handle, the fan can blow out, then can be further cool down to the crankcase, avoids the high temperature of crankcase to lead to damaging.
3. The driving motor drives the bidirectional screw rod to rotate through the bevel gear during working, so that the oil inlet pipeline is not blocked by intermittent backward movement of the blocking column, and lubricating oil in the oil tank can enter the crankcase, thereby achieving the effect of automatically supplementing oil into the crankcase.
4. Under the buffering and damping effects of the buffer spring, the mounting table can be prevented from shaking too strongly and collapsing.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a schematic perspective view of the air leakage alarm mechanism of the present invention.
Fig. 5 is an enlarged schematic view of part a of the present invention.
Fig. 6 is a schematic sectional structure view of the air leakage alarm mechanism of the present invention.
Fig. 7 is a schematic perspective view of a first foreign object blocking mechanism according to the present invention.
Fig. 8 is a schematic perspective view of a second foreign object blocking mechanism according to the present invention.
Fig. 9 is a schematic perspective view of a first embodiment of the lubricating oil adding mechanism of the present invention.
Fig. 10 is a schematic perspective view of a second lubricating oil adding mechanism according to the present invention.
Fig. 11 is a schematic sectional structure view of the lubricating oil adding mechanism of the present invention.
Fig. 12 is a schematic perspective view of a first air-cooling heat dissipation mechanism according to the present invention.
Fig. 13 is a schematic perspective view of a second air-cooling heat dissipation mechanism according to the present invention.
Fig. 14 is a schematic perspective view of a first exemplary embodiment of a liquid circulation heat dissipation mechanism of the present invention.
Fig. 15 is a schematic perspective view of a second exemplary embodiment of a liquid circulation heat dissipation mechanism of the present invention.
FIG. 16 is a perspective view of the shock absorbing mechanism of the present invention.
Fig. 17 is a circuit block diagram of the present invention.
Fig. 18 is a schematic circuit diagram of the present invention.
Labeled as: 1-a chassis, 2-a control box, 3-a control switch, 4-a driving motor, 5-a transmission belt, 6-a crankcase, 7-an air inlet guide pipe, 8-a mounting table, 9-an air storage tank, 10-an oil-water filter, 101-an air outlet guide pipe, 102-a support bracket, 11-a foreign matter blocking mechanism, 111-a mounting frame, 112-an isolation net, 113-a mounting plate, 114-a heat radiating fin, 12-an air leakage alarming mechanism, 121-a mounting block, 122-a sealing groove plate, 123-an air leakage valve, 124-a push block, 125-a pressure sensor, 126-a buzzer, 13-a lubricating oil adding mechanism, 131-a mounting bracket, 132-a bevel gear, 133-a bidirectional screw rod, 134-an oil tank and 135-a first sealing rotary cover, 136-oil inlet pipeline, 137-blocking column, 138-liquid level sensor, 139-indicator light, 14-air cooling heat dissipation mechanism, 141-mounting cover, 142-fan, 143-temperature sensor, 15-liquid circulation heat dissipation mechanism, 151-water tank, 152-second sealing spiral cover, 153-mounting seat, 154-liquid circulation pump, 155-water pumping pipeline, 156-heat dissipation box, 16-shock absorption mechanism, 161-support frame, 162-guide column and 163-buffer spring.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which the invention is attached.
Example 1
A belt air compressor with a heat dissipation function is disclosed, as shown in figures 1-18, and comprises a case 1, a control switch 3, a driving motor 4, a driving belt 5, a crankcase 6, an air inlet conduit 7, an installation platform 8, an air storage tank 9, an oil-water filter 10, an air outlet conduit 101, a support bracket 102, a foreign matter blocking mechanism 11 and an air-cooled heat dissipation mechanism 14, wherein the installation platform 8 is placed at the top of the case 1, the air storage tank 9 is arranged in the installation platform 8, the control switch 3 is arranged in the middle of the upper right side of the installation platform 8, the driving motor 4 is fixedly connected to the rear right side of the top of the installation platform 8 through bolts, the crankcase 6 is arranged on the front left side of the top of the installation platform 8 through a screw installation mode, the driving belt 5 is connected between the right side of the crankcase 6 and the middle of an output shaft of the driving motor 4 through a driving wheel, the air inlet conduit 7 is connected between the crankcase 6 and the air storage tank 9, the air inlet conduit 7 passes through the installation platform 8, the front wall of the gas storage tank 9 is fixedly connected with a supporting bracket 102 through bolts, oil-water filters 10 are symmetrically arranged on the left side and the right side of the supporting bracket 102, the oil-water filters 10 are communicated, gas outlet guide pipes 101 are arranged on the outer sides of the oil-water filters 10, the left gas outlet guide pipes 101 are communicated with the gas storage tank 9, a foreign matter blocking mechanism 11 is arranged on the left side of the top of the case 1, the foreign matter blocking mechanism 11 can block foreign matters to avoid impacting parts such as a driving motor 4 and a crankcase 6, an air cooling heat dissipation mechanism 14 is connected between the foreign matter blocking mechanism 11 and the crankcase 6, and the air cooling heat dissipation mechanism 14 can further dissipate heat of the crankcase 6.
The foreign matter blocking mechanism 11 comprises a mounting frame 111, an isolation net 112, a mounting plate 113 and radiating fins 114, the mounting frame 111 is arranged on the left side of the top of the case 1 in a welding mode, the isolation net 112 is arranged on the mounting frame 111, the mounting plate 113 is symmetrically and fixedly connected to the front and back of the top of the mounting frame 111 through bolts, and nine radiating fins 114 capable of absorbing heat and achieving a radiating function are evenly arranged at the bottom of the mounting plate 113.
The air-cooled heat dissipation mechanism 14 includes an installation cover 141, a fan 142 and a temperature sensor 143, the installation cover 141 is fixedly connected to the middle of the top of the installation frame 111 through a bolt, the fan 142 for cooling the crankcase 6 by blowing air is arranged at the bottom of the installation cover 141, and the temperature sensor 143 is arranged on the left side of the crankcase 6.
When the air compressor is required to be used for compressing gas, the air compressor can be used, a worker can install the device around a wall body, then the worker can connect an external pipeline to the right gas outlet guide pipe 101, the other end of the external pipeline is connected to equipment which needs to use the compressed gas, the power main switch is pressed to enable the device to work, the control switch 3 is pressed to enable the control switch 3 to send out a signal, the control module receives the signal to control the driving motor 4 to work, the driving motor 4 works to drive the crank case 6 to work through the transmission belt 5, the crank case 6 can pump air in when working, then the air enters the air storage tank 9 through the gas inlet guide pipe 7, meanwhile, the crank case 6 can compress the pumped gas, heat can be generated in the working process of the crank case 6, hot gas can be upwards radiated, and heat can be radiated under the action of the radiating fins 114, the crankcase 6 can continuously produce compressed gas, under the action of the separation net 112, sundries and the like can be prevented from being thrown on the crankcase 6 or the gas storage tank 9, so that the device can be prevented from being damaged, the compressed gas enters the left oil-water filter 10 through the left gas outlet pipe 101, the air enters the right oil-water filter 10 and is discharged through the right gas outlet pipe 101, so that the compressed gas can be used by equipment, lubricating oil is attached to the gas due to the lubricating oil in the crankcase 6, the oil and the water on the gas can be separated out under the filtering action of the oil-water filter 10, the temperature sensor 143 sends a signal when detecting that the temperature of the crankcase 6 reaches a preset value, the control module receives the signal to control the fan 142 to work, the fan 142 can blow out the air so as to cool the crankcase 6, and thus the damage of the crankcase 6 caused by overhigh temperature can be avoided, if the device is not needed, the worker presses the control switch 3 again, the control switch 3 sends a signal, the control module receives the signal to control the driving motor 4 to stop working, so that the crank case 6 stops working, the control module receives the signal to control the fan 142 to stop working, and then the power main switch is pressed to cut off the power of the device.
The lubricating oil adding mechanism 13 can automatically add lubricating oil into the crankcase 6, the lubricating oil adding mechanism 13 comprises a mounting bracket 131, a bevel gear 132, a bidirectional screw rod 133, an oil tank 134, a first sealing spiral cover 135, an oil inlet pipeline 136, a blocking column 137, a liquid level sensor 138 and an indicator lamp 139, the oil tank 134 is arranged on the left side of the middle of the top of the mounting table 8 in a screw mounting mode, the mounting bracket 131 is fixedly connected to the left rear side of the top of the mounting table 8 through a bolt, the bidirectional screw rod 133 is rotatably arranged on the right side of the upper portion of the mounting bracket 131, the bevel gear 132 is arranged on the rear side of the bidirectional screw rod 133 and on the left side of the output shaft of the driving motor 4, the bevel gear 132 is mutually meshed, the liquid level sensor 138 is arranged on the right side of the oil tank 134, an indicator lamp 139 used for indicating that the lubricating oil in the oil tank 134 is insufficient is arranged on the right side of the top of the oil tank 134, the first sealing spiral cover 135 is arranged in a threaded connection mode on the middle of the top of the oil tank 134, an oil inlet pipeline 136 with a one-way valve is arranged in the middle of the oil tank 134, a blocking column 137 is slidably arranged on the left side of the upper portion of the mounting bracket 131, the blocking column 137 is in threaded connection with the two-way screw rod 133, the blocking column 137 is in slidable connection with the oil inlet pipeline 136, and the oil inlet pipeline 136 is communicated with the crankcase 6.
The working personnel rotates the first sealing rotary cover 135, take the first sealing rotary cover 135 off the oil tank 134, after adding lubricating oil into the oil tank 134, the first sealing rotary cover 135 can be rotated back to the oil tank 134, then the device can work, the output shaft of the driving motor 4 rotates to drive the two-way screw rod 133 to rotate through the bevel gear 132, the two-way screw rod 133 rotates to drive the blocking column 137 to move back and forth, the blocking column 137 moves backwards and no longer blocks the oil inlet pipeline 136, because the crankcase 6 works, a certain pressure difference exists between the inside of the crankcase 6 and the outside, so the lubricating oil in the oil tank 134 can be pumped into the crankcase 6 through the oil inlet pipeline 136, so the oil can be replenished for the crankcase 6, when the blocking column 137 moves forwards, the oil inlet pipeline 136 can be blocked again, under the action of the one-way valve, the lubricating oil can not flow back into the oil tank 134 through the oil inlet pipeline 136, when the lubricating oil in the oil tank 134 is gradually reduced, liquid level sensor 138 detects and sends signal after the liquid level in oil tank 134 reaches the default, and control module received signal control pilot lamp 139 lights, and the staff observes alright add lubricating oil in the oil tank 134 when pilot lamp 139 lights, and liquid level sensor 138 detects after the interpolation and sends signal after reaching the initial value in oil tank 134, and control module received signal control pilot lamp 139 extinguishes.
Still including gas leakage alarm mechanism 12, gas leakage alarm mechanism 12 is including installation piece 121, sealed frid 122, snuffle valve 123, ejector pad 124, pressure sensor 125 and bee calling organ 126, the antetheca upper left side bilateral symmetry of gas holder 9 passes through bolt rigid coupling installation piece 121, be connected with sealed frid 122 through the welded mode between the installation piece 121, left side gas outlet pipe 101 passes sealed frid 122, sealed frid 122 middle part is equipped with snuffle valve 123, the antetheca left side of gas holder 9 is equipped with pressure sensor 125, sealed frid 122 left side middle slidingtype is equipped with ejector pad 124, the antetheca upside of gas holder 9 is equipped with bee calling organ 126 that can send out the alarm sound when left side gas outlet pipe 101 leaks gas.
When the device is used, if the left air outlet guide pipe 101 is damaged to cause air leakage, leaked air can enter the sealing groove plate 122, along with the gradual increase of air in the sealing groove plate 122, the internal pressure of the sealing groove plate 122 is gradually increased, so that the push block 124 moves leftwards to abut against the pressure sensor 125, the pressure sensor 125 sends out a signal when detecting that the pressure reaches a preset value, the control module receives the signal to control the buzzer 126 to send out an alarm sound, a worker can immediately cut off the device after hearing the alarm sound, the buzzer 126 does not send out the alarm sound any more at the moment, the device is checked and overhauled in a fault mode, then the air leakage valve 123 is opened, the air in the sealing groove plate 122 can be discharged, the push block 124 is pushed to reset rightwards, and then the air leakage valve 123 is closed.
The air-intake duct heat dissipation device further comprises a liquid circulation heat dissipation mechanism 15, the liquid circulation heat dissipation mechanism 15 can cool the air-intake duct 7, the liquid circulation heat dissipation mechanism 15 comprises a water tank 151, a second sealing spiral cover 152 and a mounting seat 153, liquid circulation pump 154, the pipeline 155 and the heat dissipation case 156 draw water, the right front side in mount table 8 top is equipped with water tank 151 through the mode of screw installation, the mode through threaded connection is equipped with the sealed spiral cover 152 of second in the middle of the water tank 151 top, be equipped with mount pad 153 in the middle of the 8 top front sides of mount table, the mount pad 153 top is equipped with liquid circulation pump 154, liquid circulation pump 154 is linked together with water tank 151, the 8 top left side front of mount table is equipped with the heat dissipation case 156, inlet duct 7 passes the heat dissipation case 156, liquid circulation pump 154 left end is equipped with the pipeline 155 that draws water, the pipeline 155 left side part that draws water is in the heat dissipation case 156, the other end that draws water pipeline 155 wears out heat dissipation case 156 and communicates with each other with water tank 151.
The staff rotates the second sealing screw cap 152, take the second sealing screw cap 152 off the water tank 151, after the water tank 151 is full of water, the second sealing screw cap 152 is rotated back to the water tank 151, the temperature sensor 143 sends a signal when detecting that the temperature of the crankcase 6 reaches a preset value, the control module receives the signal and controls the liquid circulating pump 154 to work, the liquid circulating pump 154 can pump out the water in the water tank 151, so that the water flows through the water pumping pipeline 155, the water in the water pumping pipeline 155 can flow into the water tank 151 again, so as to form a water circulation, because the compressed gas has a certain heat, when entering the gas storage tank 9 through the gas inlet conduit 7, in order to avoid the gas storage tank 9 from thermal expansion, at this time, the gas inlet conduit 7 can be cooled under the action of the water, so as to cool the compressed gas, further avoid the gas storage tank 9 from thermal expansion, so that the safety of the device is better, when the control switch 3 is pressed again to stop the operation of the driving motor 4, the control module receives a signal to stop the operation of the liquid circulating pump 154.
Still including bradyseism mechanism 16, bradyseism mechanism 16 is including support frame 161, guide post 162 and buffer spring 163, the 1 top left and right sides of machine case all is equipped with support frame 161 through the welded mode, the symmetry is equipped with guide post 162 around on the support frame 161, guide post 162 all passes through the bolt with quick-witted case 1 and links to each other, mount table 8 and the equal sliding connection of guide post 162, all be connected with buffer spring 163 between mount table 8 and the guide post 162, also all be connected with buffer spring 163 between the front and back both sides of mount table 8 and support frame 161, buffer spring 163 all winds on guide post 162.
When the crankcase 6 works, certain vibration can be generated, so that the mounting table 8 can be rocked to a certain extent, the mounting table 8 can move back and forth on the guide post 162, the buffer spring 163 is deformed and then reset, the buffer spring 163 can play the function of buffering and damping at the moment, and the mounting table 8 is prevented from being rocked too strongly and collapsing.
The control cabinet is characterized by further comprising a control cabinet 2, the control cabinet 2 is arranged on the right side of the top of the case 1, a switching power supply, a control module and a power supply module are arranged in the control cabinet 2, the switching power supply supplies power to a belt air compressor with a heat dissipation function, the output end of the switching power supply is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, the control module is electrically connected with the power supply module, and the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the pressure sensor 125, the indicator light 139, the liquid level sensor 138 and the temperature sensor 143 are all electrically connected to the control module, and the driving motor 4, the buzzer 126, the liquid circulating pump 154 and the fan 142 are all connected to the control module through peripheral circuits.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (8)

1. A belt air compressor with a heat dissipation function comprises a case (1), a control switch (3), a driving motor (4), a transmission belt (5), a crankcase (6), an air inlet guide pipe (7), an installation platform (8), an air storage tank (9), an oil-water filter (10), an air outlet guide pipe (101) and a support bracket (102), wherein the installation platform (8) is arranged at the top of the case (1), the air storage tank (9) is arranged in the installation platform (8), the control switch (3) is arranged in the middle of the upper right side of the installation platform (8), the driving motor (4) is arranged on the rear right side of the top of the installation platform (8), the crankcase (6) is arranged on the front left side of the top of the installation platform (8), the transmission belt (5) is connected between the right side of the crankcase (6) and the middle of an output shaft of the driving motor (4) through a transmission wheel, the air inlet guide pipe (7) is connected between the crankcase (6) and the air storage tank (9), air inlet guide pipe (7) passes through mounting table (8), gas holder (9) antetheca is equipped with support holder (102), bilateral symmetry is equipped with oil water filter (10) on support holder (102), oil water filter (10) communicate with each other, oil water filter (10) outside all is equipped with air outlet guide pipe (101), characterized by, still including foreign matter blocking mechanism (11) and air-cooled heat dissipation mechanism (14), machine case (1) top left side is equipped with and blocks foreign matter and avoid striking foreign matter blocking mechanism (11) of parts such as driving motor (4) and crankcase (6), be connected with between foreign matter blocking mechanism (11) and crankcase (6) and further carry out radiating air-cooled heat dissipation mechanism (14) to crankcase (6).
2. The belt air compressor with the heat dissipation function as claimed in claim 1, wherein the foreign matter blocking mechanism (11) comprises a mounting frame (111), an isolation net (112), a mounting plate (113) and heat dissipation fins (114), the mounting frame (111) is arranged on the left side of the top of the machine case (1), the isolation net (112) is arranged on the mounting frame (111), the mounting plates (113) are symmetrically arranged on the front and back of the top of the mounting frame (111), and at least two heat dissipation fins (114) are uniformly arranged at the bottom of the mounting plate (113).
3. The belt air compressor with the heat dissipation function as claimed in claim 2, wherein the air-cooled heat dissipation mechanism (14) comprises a mounting cover (141), a fan (142) and a temperature sensor (143), the mounting cover (141) is disposed in the middle of the top of the mounting frame (111), the fan (142) capable of blowing air to dissipate heat of the crankcase (6) is disposed at the bottom of the mounting cover (141), and the temperature sensor (143) is disposed at the left side of the crankcase (6).
4. The belt air compressor with the heat dissipation function as claimed in claim 3, further comprising a lubricating oil adding mechanism (13) capable of automatically adding lubricating oil into the crankcase (6), wherein the lubricating oil adding mechanism (13) comprises a mounting bracket (131), a bevel gear (132), a bidirectional screw rod (133), an oil tank (134), a first sealing screw cap (135), an oil inlet pipeline (136), a blocking column (137), a liquid level sensor (138) and an indicator lamp (139), the left side of the middle of the top of the mounting table (8) is provided with the oil tank (134) for storing the lubricating oil, the left rear side of the top of the mounting table (8) is provided with the mounting bracket (131), the right side of the upper part of the mounting bracket (131) is rotatably provided with the bidirectional screw rod (133), the bevel gear (132) is arranged on the rear side of the bidirectional screw rod (133) and the left side of the output shaft of the driving motor (4), and the bevel gears (132) are engaged with each other, oil tank (134) right side is equipped with level sensor (138), oil tank (134) top right side is equipped with pilot lamp (139), be equipped with first sealed spiral cover (135) through threaded connection's mode in the middle of oil tank (134) top, oil tank (134) middle part is equipped with into oil pipe (136) of taking the check valve, installing support (131) upper portion left side slidingtype is equipped with blocks up post (137), block up post (137) and two-way lead screw (133) threaded connection, block up post (137) and advance oil pipe (136) sliding connection, advance oil pipe (136) and communicate with each other with crankcase (6).
5. The belt air compressor with heat dissipation function as claimed in claim 4, further comprising an air leakage alarm mechanism (12) for alarming when air leaks from the left air outlet duct (101), wherein the air leakage alarm mechanism (12) comprises a mounting block (121), a sealing groove plate (122), and an air leakage valve (123), ejector pad (124), pressure sensor (125) and bee calling organ (126), the antetheca upper left side bilateral symmetry of gas holder (9) is equipped with installation piece (121), be connected with sealed frid (122) between installation piece (121), sealed frid (122) are passed to left side air outlet pipe (101), sealed frid (122) middle part is equipped with snuffle valve (123), the antetheca left side of gas holder (9) is equipped with pressure sensor (125), slidingly be equipped with ejector pad (124) in the middle of sealed frid (122) left side, the antetheca upside of gas holder (9) is equipped with bee calling organ (126) that send out the police dispatch newspaper sound when left side air outlet pipe (101) leaks gas.
6. The belt air compressor with the heat dissipation function as claimed in claim 5, characterized by further comprising a liquid circulation heat dissipation mechanism (15), wherein the liquid circulation heat dissipation mechanism (15) comprises a water tank (151), a second sealing screw cap (152), a mounting seat (153), a liquid circulation pump (154), a water pumping pipeline (155) and a heat dissipation box (156), the water tank (151) is arranged on the right front side of the top of the mounting table (8), the second sealing screw cap (152) is arranged in the middle of the top of the water tank (151) in a threaded connection manner, the mounting seat (153) is arranged in the middle of the front side of the top of the mounting table (8), the liquid circulation pump (154) is arranged on the top of the mounting seat (153), the liquid circulation pump (154) is communicated with the water tank (151), the heat dissipation box (156) is arranged on the left front side of the top of the mounting table (8), the air inlet conduit (7) passes through the heat dissipation box (156), the water pumping pipeline (155) is arranged at the left end of the liquid circulation pump (154), the left side part of the water pumping pipeline (155) is positioned in the heat dissipation box (156), and the other end of the water pumping pipeline (155) penetrates out of the heat dissipation box (156) to be communicated with the water tank (151).
7. The belt air compressor with the heat dissipation function as claimed in claim 6, characterized by further comprising a cushioning mechanism (16), wherein the cushioning mechanism (16) comprises a support frame (161), guide columns (162) and buffer springs (163), the support frame (161) is arranged on each of the left side and the right side of the top of the machine case (1), the guide columns (162) are symmetrically arranged on the support frame (161) in the front-back direction, the guide columns (162) are connected with the machine case (1), the mounting table (8) is connected with the guide columns (162) in a sliding manner, the buffer springs (163) are connected between the mounting table (8) and the guide columns (162), the buffer springs (163) are connected between the mounting table (8) and the support frame (161) in the front-back direction, and the buffer springs (163) are wound on the guide columns (162).
8. The belt air compressor with the heat dissipation function as claimed in claim 7, further comprising a control box (2), wherein the control box (2) is arranged on the right side of the top of the casing (1), a switching power supply, a control module and a power module are arranged in the control box (2), the switching power supply supplies power to the belt air compressor with the heat dissipation function, an output end of the switching power supply is electrically connected with the power module, the power module is connected with a power main switch through a circuit, the control module is electrically connected with the power module, and the control module is connected with a DS1302 clock circuit and a 24C02 circuit; pressure sensor (125), pilot lamp (139), level sensor (138) and temperature sensor (143) all pass through electric connection with control module, and driving motor (4), bee calling organ (126), liquid circulation pump (154) and fan (142) all pass through peripheral line with control module and are connected.
CN202111186606.5A 2021-10-12 2021-10-12 Belt air compressor with heat dissipation function Withdrawn CN113803239A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111186606.5A CN113803239A (en) 2021-10-12 2021-10-12 Belt air compressor with heat dissipation function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111186606.5A CN113803239A (en) 2021-10-12 2021-10-12 Belt air compressor with heat dissipation function

Publications (1)

Publication Number Publication Date
CN113803239A true CN113803239A (en) 2021-12-17

Family

ID=78897569

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111186606.5A Withdrawn CN113803239A (en) 2021-10-12 2021-10-12 Belt air compressor with heat dissipation function

Country Status (1)

Country Link
CN (1) CN113803239A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114776564A (en) * 2022-03-18 2022-07-22 谢田宏 Oil-free air compressor with air cooling mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114776564A (en) * 2022-03-18 2022-07-22 谢田宏 Oil-free air compressor with air cooling mechanism
CN114776564B (en) * 2022-03-18 2025-01-10 谢田宏 Oil-free air compressor with air cooling mechanism

Similar Documents

Publication Publication Date Title
JP4003378B2 (en) Screw compressor
CN113803239A (en) Belt air compressor with heat dissipation function
JP2013240850A (en) Glove box having inert gas circulation refining apparatus
CN209354319U (en) Shock-absorbing and cooling device for a compressor
CN212135372U (en) Heat radiator for alarm host computer
CN113573532A (en) Protective screen shell of electrical appliance element for silicon product production and processing
JP2019529797A (en) Screw compressor system for commercial vehicles
CN108105335A (en) A kind of high efficiency and heat radiation gear reduction unit
JP2019529803A (en) Systems for commercial vehicles including screw compressors with common cooling devices and electric motors
CN222333976U (en) Compressor protective structure
CN208578682U (en) A kind of oil-free mute super-pressure inflator pump
CN221838543U (en) Oil cooling device of screw compressor
CN209622127U (en) An expansion valve with good splitting effect
CN114038710A (en) A kind of electrical automation relay protection device
CN221442834U (en) Gas compressor assembly
CN216544253U (en) Steamer vulcanizer that protecting effect is good
CN221299475U (en) Heat abstractor for hydraulic gear pump
CN217682265U (en) Water-cooled screw machine
JP7253164B2 (en) cooling system
CN217029231U (en) Air compressor
CN219124623U (en) Heat abstractor of finance data processor
CN221633537U (en) Water-cooled motor with anti-leakage structure
CN214534416U (en) Stone crusher gearbox and last consent of ventilating thereof keeps off oily structure
CN211601177U (en) Efficient refrigeration plant
CN213778272U (en) Ice maker with heat dissipation function

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20211217