Bearing spinning assembly device
Technical Field
The invention relates to a spinning device, in particular to a bearing spinning assembly device.
Background
The semi-rigid bearing for the automobile steering system is provided with one or two elastic pieces used for bearing internal pre-tightening, the bearing rigidity is controlled under the pre-tightening force required by the operation of a rolling body in the bearing, and the pre-tightening force of the rolling body in the bearing depends on the compression amount of the elastic body; the uniformity of the pretightening force of each rolling body in the bearing depends on the uniformity of the edge rolling.
Generally, the edge rolling adopts a mode of twice or repeated spinning, repeated positioning is carried out, the chamfer angle after edge rolling has large size and large end surface parallelism difference, the compression amount of an elastic part in a bearing is not uniform, the pre-tightening force consistency of a rolling body in a product is poor, the excircle radial rigidity of a single product is not uniform, and the product is unqualified. By means of necking and flattening of the die, the interior of the bearing is easy to be injured and difficult to control, and the product yield is low.
Disclosure of Invention
The invention aims to overcome the defects of the existing edge rolling and closing technology, and provides a bearing spinning assembly device which is simple in structure, simple to manufacture and use, convenient to adjust and good in tool universality, and universal tools for various types of products can be realized by replacing rollers; the consistency of the produced workpieces is good, and the stability of the product can be improved; high production efficiency, is beneficial to reducing the product cost and is beneficial to large-scale production.
In order to solve the technical problem, the technical scheme of the invention is realized as follows: the utility model provides a bearing spinning assembly quality, includes a rotation center location axle, gyro wheel R frock position sleeve, a gyro wheel positioning seat, a dabber, two gyro wheels, an anchor clamps, through two roller train two gyro wheel symmetry spinning mechanisms of dabber and bearing installation in the gyro wheel positioning seat, gyro wheel positioning seat upper end is connected with rotation center location axle through gyro wheel R frock position sleeve, place below the two gyro wheel symmetry spinning mechanisms and be used for the anchor clamps of the tight work piece of location clamp.
Furthermore, the two rollers are symmetrically arranged on the mandrel through a bearing respectively, the middle of each roller is separated by two bearings, an adjusting gasket is arranged between the two bearings, and an adjusting gasket is arranged between the end face of the bearing in each roller and the inner side face of the roller positioning seat.
Further, an inner circular arc for chamfering the edge rolling end face of the workpiece housing is arranged on the inner side of the roller.
Further, the radius of the inner circular arc of the roller is consistent with the radius of the chamfer of the edge rolling end face of the workpiece housing after edge rolling.
Further, the mandrel is axially locked and fixed by a nut and a washer after being installed.
Further, a clamp backer is arranged on one side of the clamp, and a clamp clamping push plate is arranged on the other side of the clamp.
Further, a top plate is arranged below the workpiece in the clamp, and the lower end of the top plate penetrates through the clamp to be connected with the pushing mechanism.
Further, the roller R positioning sleeve is connected with a motor, driven by the motor, transmitted to the roller positioning seat and then transmitted to the mandrel to drive the roller to rotate around the rotating center.
Furthermore, the double-roller symmetrical spinning mechanism is connected with the roller up-and-down moving mechanism and used for driving the rollers to move downwards to spin the workpiece.
Further, the bearing spinning assembly device is also connected with a feeding device and used for realizing automatic production.
The invention has the beneficial effects that:
the bearing spinning assembly device adopts double rollers to carry out symmetrical spinning, the opening surface of the housing is symmetrically contracted and symmetrically compressed in the edge rolling process, and the edge rolling is carried out until the finished product state is reached. The inner circular arc R of the roller determines that chamfers R of the edge rolling end surfaces of the workpiece housing after edge rolling are consistent in size, the housing is symmetrically deformed in the symmetrical edge rolling process, and product chamfers are consistent in size; the parallel difference fluctuation is small, the consistency is good, and the pretightening force variation range is small. The rigidity of the product is within an allowable range, and the consistency of the batch product is good. The problem that the compression amount of an elastic part in the bearing is uniform and the consistency of the internal pretightening force of the bearing of a batch product is good is effectively solved.
Drawings
FIG. 1 is a schematic illustration of a workpiece prior to spinning;
FIG. 2 is a schematic view of a workpiece after spinning;
fig. 3 is a schematic structural diagram of the bearing spinning assembly device of the invention.
Detailed Description
The invention is described in further detail below with reference to the following figures and examples:
as shown in fig. 3, the bearing spinning assembly device of the present invention includes a rotation center positioning shaft 1, a roller R fixture positioning sleeve 2, a roller positioning seat 3, a mandrel 4, two rollers 5, four bearings 6, three spacers 8, a nut 7, a washer 9, a clamp 10, a top plate 11, a clamp backer 12, and a clamp clamping push plate 13. The upper end of the roller positioning seat 3 is connected with the rotation center positioning shaft 1 through a roller R tool positioning sleeve 2, two rollers 5 are installed in the roller positioning seat 3 through a mandrel 4 and a bearing 6 to form a double-roller symmetrical spinning mechanism, wherein the two rollers 5 are respectively installed on the mandrel 4 through the bearing 6 symmetrically, the middle of the two rollers are separated by the two bearings 6, an adjusting gasket 8 is arranged in the middle of the two bearings 6, and an adjusting gasket 8 is arranged between the end face of the bearing 4 in the roller 5 and the inner side face of the roller positioning seat 3. After being installed, the mandrel 4 is axially locked and fixed by a nut 7 and a washer 9.
A clamp 10 for positioning and clamping a workpiece is arranged below the double-roller symmetrical spinning mechanism. A top plate 11 is arranged below a workpiece 14 in the clamp 10, one side of the clamp 10 is provided with a clamp backer 12, and the other side of the clamp 10 is provided with a clamp clamping push plate 13. The lower end of the top plate 11 passes through the clamp 10 and is connected with the pushing mechanism. An inner circular arc R for chamfering the edge rolling end face of the workpiece housing is arranged on the inner side of the roller 5. The radius of the inner circular arc R of the roller is consistent with the radius of the chamfer of the edge-rolled end face of the workpiece housing after edge rolling.
The workpiece 14 is placed in the clamp 10, and the workpiece 14 is clamped by the clamp clamping push plate 13; the roller 5 rotates and presses downwards, the roller 5 is contacted with the end face of the housing of the workpiece 14 to form spinning edge rolling, and spinning is finished.
During the working process, the bearing to be rolled (shown in figure 1) is sent into a clamp, the clamp is pushed tightly by a clamp clamping push plate, and a reaction force is generated by a clamp backer to clamp a workpiece. The roller R positioning sleeve is driven by a motor on the edge rolling equipment, is transmitted to the roller positioning shaft and then is transmitted to the mandrel to drive the roller to rotate around the center. And the roller moves downwards to contact the workpiece to generate spinning, and the spinning continues to be performed downwards until the spinning reaches the required height size of the workpiece, and the spinning is finished. The roller is withdrawn, the clamp is released, the top plate fixes the bearing out of the clamp and then discharges, the bearing after spinning (shown in figure 2) is moved out of the clamp, and a binding cycle is finished.
The invention ensures that the pre-tightening force increasing process of each part in the bearing is stable and uniform by symmetrically edging, gradually and uniformly deforming and closing up and stably and uniformly compressing the end surface in the spinning process, and the end surface of the bearing after edging is flat, has good parallelism and good product rigidity consistency. Because the bearing edge rolling end face chamfer has consistency with the inner circular arc R of the roller, the chamfer consistency is good, the chamfer is smoothly connected with the outer circle, a good assembly guide is provided for a customer to install the bearing, the assembly performance is good, and the production efficiency is high. If increase material feeding unit outside this structure, realize automated production easily, improve product quality's stability, improve production efficiency.