CN113798813A - Multifunctional turbocharger assembling and disassembling system and method - Google Patents
Multifunctional turbocharger assembling and disassembling system and method Download PDFInfo
- Publication number
- CN113798813A CN113798813A CN202111188884.4A CN202111188884A CN113798813A CN 113798813 A CN113798813 A CN 113798813A CN 202111188884 A CN202111188884 A CN 202111188884A CN 113798813 A CN113798813 A CN 113798813A
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- assembly
- turbocharger
- hoisting
- mechanical arm
- assembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Mechanical Engineering (AREA)
- Supercharger (AREA)
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Abstract
The invention relates to the field of dismounting equipment, in particular to a multifunctional turbocharger mounting and dismounting system and a multifunctional turbocharger mounting and dismounting method, wherein a plurality of assembling platforms are arranged on an assembling platform, the output end of a rotator is connected with the assembling platform, the assembling platform is driven to rotate by the rotator, so that the assembling platform can be driven to move, the assembling platforms can be arranged in plurality according to different stations, and parts to be mounted are placed in a part box in order; a plurality of hoisting mechanisms are arranged on one side of the assembling platform, the folding mechanical arm is arranged on one side of the assembling platform, and after the combustion shell and the combustion exhaust shell are placed in place, the folding mechanical arm can be controlled to move to install parts. The assembly platform can be used for placing the burning shell on the assembly platform, then rotating to the next station to place the burning shell, then rotating to one side of the folding mechanical arm to assemble parts, and finally taking down the assembled parts.
Description
Technical Field
The invention relates to the field of assembling and disassembling equipment, in particular to a multifunctional turbocharger assembling and disassembling system and a multifunctional turbocharger assembling and disassembling method.
Background
The turbocharger is an important power output device for ensuring a diesel engine, mainly comprises main structures of parts such as an air inlet shell, a combustion exhaust shell, a compressor shell, a turbine shell, a compressor impeller, a turbine, a main shaft, a bearing, a piston ring and the like, and is connected with the parts by bolts, screws, nuts, gaskets and the like. Along with the continuous improvement of the industrial informatization level of China, the intelligent production level of the turbocharger is also steadily improved.
But turbo charger assembles and is given first place to manual assembly, and semi-automatization frock is assisted, and assembly efficiency is not high, also has higher requirement to an assembly level of ray personnel, and even during large-scale turbo charger product assembly, especially during casing assembly, all have higher requirement to site environment, equipment guarantee, assembly consciousness, and have great assembly safety risk.
Disclosure of Invention
The invention aims to provide a multifunctional turbocharger assembling and disassembling system and a multifunctional turbocharger assembling and disassembling method, and aims to improve assembling and disassembling efficiency of a turbocharger.
In order to achieve the above object, in a first aspect, the invention provides a multifunctional turbocharger assembly and disassembly system, which comprises an assembly component, a hoisting component and an operation component, wherein the assembly component comprises a plurality of assembly platforms, a rotator, an assembly platform and a part box, the plurality of assembly platforms are arranged on the assembly platform, the output end of the rotator is connected with the assembly platform, and the part box is fixed on one side of the rotator; the hoisting assembly comprises a plurality of hoisting mechanisms and a connecting wire, the hoisting mechanisms are arranged on one side of the assembling platform, the connecting wire is connected with the hoisting mechanisms, the operating assembly comprises a folding mechanical arm, an operating screen and a control console, the folding mechanical arm is arranged on one side of the assembling platform, and the operating screen and the control console are arranged on one side of the folding mechanical arm.
The part box is provided with a plurality of interlayer, and the interlayer is distributed in the part box.
The hoisting mechanism comprises a supporting rod, a sliding rail, a lifter and a hand grip, the sliding rail is fixedly arranged on one side of the supporting rod, the lifter is arranged on the sliding rail in a sliding mode, and the hand grip is arranged on the lifter.
The foldable mechanical arm comprises a mechanical arm body, a pushing mechanism, a rotating mechanism and a feeding clamp, wherein the pushing mechanism is arranged at the top end of the mechanical arm body, the rotating mechanism is arranged on one side of the pushing mechanism, and the feeding clamp is arranged on one side of the rotating mechanism in a sliding mode.
In a second aspect, the invention also provides a multifunctional turbocharger assembly method, which comprises the steps that a hoisting mechanism hoists and fixes a turbocharger combustion shell on an assembly table;
rotating the assembling table to the next station, and hoisting the combustion exhaust shell of the turbocharger by using another hoisting mechanism to be placed on one side of the combustion inlet shell of the turbocharger;
the first laser positioning recognition instrument recognizes the positions of bolt holes for installing the fuel inlet casing and the fuel exhaust casing, and starts a folding mechanical arm to lift the part and place the part into a specified position;
hoisting the installed combustion inlet shell and combustion exhaust shell of the turbocharger into a storage place;
all mechanisms return to the initial position and are powered off.
In a third aspect, the invention also provides a multifunctional turbocharger dismounting method, which comprises the steps of hoisting the turbocharger combustion shell and the combustion exhaust shell to an assembly table;
rotating the assembling table to the next station, and starting the folding mechanical arm to disassemble the part;
rotating the assembling table to the next station, and hoisting the combustion shell to the part area;
rotating the assembling table to the next station, and hoisting the fuel inlet shell to the part area;
all mechanisms return to the initial position and are powered off.
According to the multifunctional turbocharger assembly and disassembly system and the multifunctional turbocharger assembly and disassembly method, the multiple assembly platforms are arranged on the assembly platforms, the output end of the rotator is connected with the assembly platforms, the part box is fixed on one side of the rotator, the assembly platforms are used for placing and positioning the fuel inlet shell and the fuel outlet shell of the turbocharger, the assembly platforms can be driven to rotate through the rotator, so that the assembly platforms can be driven to move, the multiple assembly platforms can be arranged according to different stations, and parts to be installed are placed in the part boxes in order, so that the parts can be conveniently taken through a manipulator; the hoisting assembly comprises a plurality of hoisting mechanisms and a plurality of connecting wires, the hoisting mechanisms are arranged on one side of the assembling platform, the hoisting mechanisms are correspondingly arranged on one side of the assembling platform, the assembling platform can be put on or taken down to burn in the shell and burn out the shell, the connecting wires are connected with the hoisting mechanisms, and the connecting wires can be connected with the control console to facilitate the unified control. The operation assembly comprises a folding mechanical arm, an operation screen and a control console, the folding mechanical arm is arranged on one side of the assembly platform, after the combustion shell and the combustion shell are placed in place, the folding mechanical arm can be controlled to move to install parts, the operation screen and the control console are arranged on one side of the folding mechanical arm, and control instructions can be input and checked through the operation screen, so that the operation assembly is convenient to use. During assembly, the combustion shell can be placed on the assembly platform, then the combustion shell is placed on the next station, then the folding mechanical arm is rotated to one side to assemble parts, finally the assembled parts are taken down, and during disassembly, the assembly platform is reversed to operate, so that the parts can be conveniently disassembled, and disassembly and assembly can be more convenient and faster.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of a multi-function turbocharger mounting and dismounting system of the present invention;
FIG. 2 is a right side block diagram of a multi-function turbocharger assembly and disassembly system and method of the present invention;
FIG. 3 is a schematic cross-sectional view of FIG. 1;
FIG. 4 is a partial block diagram of the folding robotic arm of the present invention;
FIG. 5 is a flow chart of a multi-function turbocharger assembly method of the present invention;
fig. 6 is a flow chart of a multi-function turbocharger disassembly method of the present invention.
1-assembly component, 2-hoisting component, 3-operation component, 11-assembly table, 12-rotator, 13-assembly platform, 14-part box, 21-hoisting mechanism, 22-connecting line, 31-folding mechanical arm, 32-operation screen, 33-control table, 34-second laser positioning recognizer, 35-first laser positioning recognizer, 141-interlayer, 211-supporting rod, 212-sliding rail, 213-lifter, 214-gripper, 311-mechanical arm body, 312-pushing mechanism, 313-rotating mechanism, 314-feeding clamp, 3141-clamping plate and 3142-spring.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 4, in a first aspect, the present invention provides a multifunctional turbocharger mounting and dismounting system: the assembly component 1 comprises a plurality of assembly platforms 11, a rotator 12, an assembly platform 13 and a part box 14, the assembly platforms 11 are arranged on the assembly platform 13, the output end of the rotator 12 is connected with the assembly platform 13, and the part box 14 is fixed on one side of the rotator 12; the hoisting assembly 2 comprises a plurality of hoisting mechanisms 21 and connecting lines 22, the hoisting mechanisms 21 are arranged on one side of the assembling platform 13, the connecting lines 22 are connected with the hoisting mechanisms 21, the operating assembly 3 comprises a folding mechanical arm 31, an operating screen 32 and a control console 33, the folding mechanical arm 31 is arranged on one side of the assembling platform 13, and the operating screen 32 and the control console 33 are arranged on one side of the folding mechanical arm 31.
In this embodiment, a plurality of assembly tables 11 are arranged on the assembly platform 13, the output end of the rotator 12 is connected with the assembly platform 13, the part box 14 is fixed on one side of the rotator 12, the assembly tables 11 are used for placing and positioning a fuel inlet shell and a fuel outlet shell of a turbocharger, the rotator 12 can drive the assembly platform 13 to rotate, so that the assembly platform 13 can be driven to move, the assembly platforms 13 can be provided in plurality according to different stations, and parts to be mounted are placed in the part box 14 in order, so that the parts can be taken by a manipulator conveniently; hoist and mount subassembly 2 includes a plurality of hoisting machine structure 21 and connecting wire 22, and is a plurality of hoisting machine constructs 21 and sets up one side of mounting platform 13, hoisting machine constructs 21 and corresponds the setting and is in one side of mounting platform 13 can put on mounting platform 13 or take down to burn into the shell and burn and arrange the shell, connecting wire 22 and a plurality of hoisting machine constructs 21 and connects, through connecting wire 22 can with control cabinet 33 connects for conveniently carry out unified control. The operation assembly 3 comprises a folding mechanical arm 31, an operation screen 32 and a control console 33, the folding mechanical arm 31 is arranged on one side of the assembly platform 13, after the fuel-in shell and the fuel-exhaust shell are placed in place, the folding mechanical arm 31 can be controlled to move to install parts, the operation screen 32 and the control console 33 are arranged on one side of the folding mechanical arm 31, and control instructions can be input and checked through the operation screen 32, so that the operation assembly is convenient to use. During assembly, the combustion shell can be placed on the assembly platform 13, then the combustion shell is placed on the next station, then the folding mechanical arm 31 is rotated to one side to assemble the parts, finally the assembled parts are taken down, and during disassembly, the assembly table 11 is reversed to operate, so that the parts can be conveniently disassembled, and the disassembly and the assembly can be more convenient and faster.
Further, the parts box 14 has a plurality of partitions 141, and the partitions 141 are distributed in the parts box 14.
In this embodiment, the partition 141 may separate the parts box 14, so that various parts to be installed may be placed therein.
Further, the hoisting mechanism 21 comprises a support rod 211, a slide rail 212, a lifter 213 and a gripper 214, the slide rail 212 is fixedly arranged on one side of the support rod 211, the lifter 213 is slidably arranged on the slide rail 212, and the gripper 214 is arranged on the lifter 213.
In this embodiment, the supporting rod 211 is used to support the sliding rail 212, and then the lifter 213 can slide on the sliding rail 212, and the burning shell or the burning shell is picked up by the gripper 214, and the lifter 213 drives the lifting up and down, so as to conveniently place or take down components on the assembly table 11.
Further, the folding type mechanical arm 31 includes a mechanical arm body 311, a pushing mechanism 312, a rotating mechanism 313 and a loading clamp 314, the pushing mechanism 312 is disposed at the top end of the mechanical arm body 311, the rotating mechanism 313 is disposed at one side of the pushing mechanism 312, and the loading clamp 314 is slidably disposed at one side of the rotating mechanism 313.
In this embodiment, when assembling is required, the bolt or the nut is picked up by the feeding clamp 314, then the mechanical arm body 311 moves to a corresponding position, the pushing mechanism 312 is started to push the part, and the rotating mechanism 313 rotates to contact with the part to generate a torsion, so that the part can be installed.
Further, the feeding clamp 314 includes two clamping plates 3141 and a spring 3142, the two clamping plates 3141 are rotatably connected to the rotating mechanism 313 and located on one side of the rotating mechanism 313, and the spring 3142 is disposed between the two clamping plates 3141.
In this embodiment, the cross section of the clamping plate 3141 may be triangular, so that the part can be clamped by the action of the spring 3142, and the clamping plate 3141 can be pushed away when the pushing mechanism 312 pushes, thereby facilitating the use.
Further, the operating assembly 3 further comprises a first laser positioning identifier and a second laser positioning identifier 34, and the first laser positioning identifier 35 and the second laser positioning identifier 34 are disposed in the operating assembly.
In the present embodiment, the second laser positioning identifier 34 is used to detect whether the assembled component is mounted in place.
In a second aspect, referring to fig. 5, the present invention further provides a method for assembling a multifunctional turbocharger:
s101, hoisting the turbocharger combustion shell by using a hoisting mechanism 21 and fixing the turbocharger combustion shell on an assembly table 11;
s102, rotating the assembling table 11 to the next station, and hoisting the combustion exhaust shell of the turbocharger by using another hoisting mechanism 21 again to be placed on one side of the combustion inlet shell of the turbocharger;
s103, identifying the positions of bolt holes for installing the fuel inlet casing and the fuel exhaust casing by a first laser positioning identification instrument, starting a folding mechanical arm to lift the part and putting the part into an appointed position;
s104, hoisting the installed combustion inlet shell and combustion exhaust shell of the turbocharger into a storage place;
s105, all mechanisms return to the initial positions, and power is cut off.
In a third aspect, referring to fig. 6, the present invention further provides a method for disassembling a multifunctional turbocharger:
s201, hoisting a combustion inlet shell and a combustion exhaust shell of the turbocharger to an assembly table 11;
s202, rotating the assembly table 11 to the next station, and starting a folding mechanical arm to disassemble the part;
s203, rotating the assembly table 11 to the next station, and hoisting the burner shell to a part area;
s204, rotating the assembly table 11 to the next station, and hoisting the fuel inlet shell to a part area;
s205 all mechanisms return to the initial position and power is off.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A multifunctional turbocharger assembly and disassembly system is characterized in that,
the assembly component comprises a plurality of assembly platforms, a rotator, an assembly platform and a part box, wherein the assembly platforms are arranged on the assembly platform, the output end of the rotator is connected with the assembly platform, and the part box is fixed on one side of the rotator; the hoisting assembly comprises a plurality of hoisting mechanisms and a connecting wire, the hoisting mechanisms are arranged on one side of the assembling platform, the connecting wire is connected with the hoisting mechanisms, the operating assembly comprises a folding mechanical arm, an operating screen and a control console, the folding mechanical arm is arranged on one side of the assembling platform, and the operating screen and the control console are arranged on one side of the folding mechanical arm.
2. The multi-functional turbocharger mounting and dismounting system of claim 1,
the part box is provided with a plurality of interlayers which are distributed in the part box.
3. The multi-functional turbocharger mounting and dismounting system of claim 1,
the hoisting mechanism comprises a supporting rod, a sliding rail, a lifter and a hand grip, the sliding rail is fixedly arranged on one side of the supporting rod, the lifter is arranged on the sliding rail in a sliding mode, and the hand grip is arranged on the lifter.
4. The multi-functional turbocharger mounting and dismounting system of claim 1,
the foldable mechanical arm comprises a mechanical arm body, a pushing mechanism, a rotating mechanism and a feeding clamp, wherein the pushing mechanism is arranged at the top end of the mechanical arm body, the rotating mechanism is arranged on one side of the pushing mechanism, and the feeding clamp is arranged on one side of the rotating mechanism in a sliding mode.
5. A multifunctional turbocharger assembling method, which is assembled by adopting the multifunctional turbocharger assembling and disassembling system as claimed in any one of claims 1 to 4,
the hoisting mechanism hoists and fixes the combustion inlet shell of the turbocharger on the assembly table;
rotating the assembling table to the next station, and hoisting the combustion exhaust shell of the turbocharger by using another hoisting mechanism to be placed on one side of the combustion inlet shell of the turbocharger;
the first laser positioning recognition instrument recognizes the positions of bolt holes for installing the fuel inlet casing and the fuel exhaust casing, and starts a folding mechanical arm to lift the part and place the part into a specified position;
hoisting the installed combustion inlet shell and combustion exhaust shell of the turbocharger into a storage place;
all mechanisms return to the initial position and are powered off.
6. A multifunctional turbocharger dismounting method which adopts the multifunctional turbocharger mounting and dismounting system as claimed in any one of claims 1 to 4 for dismounting,
the method comprises the following steps: hoisting a combustion inlet shell and a combustion exhaust shell of the turbocharger to an assembly table;
rotating the assembling table to the next station, and starting the folding mechanical arm to disassemble the part;
rotating the assembling table to the next station, and hoisting the combustion shell to the part area;
rotating the assembling table to the next station, and hoisting the fuel inlet shell to the part area;
all mechanisms return to the initial position and are powered off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111188884.4A CN113798813A (en) | 2021-10-12 | 2021-10-12 | Multifunctional turbocharger assembling and disassembling system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111188884.4A CN113798813A (en) | 2021-10-12 | 2021-10-12 | Multifunctional turbocharger assembling and disassembling system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113798813A true CN113798813A (en) | 2021-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111188884.4A Pending CN113798813A (en) | 2021-10-12 | 2021-10-12 | Multifunctional turbocharger assembling and disassembling system and method |
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| CN (1) | CN113798813A (en) |
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| CN110842539A (en) * | 2019-10-28 | 2020-02-28 | 深圳市瑞飞科技有限公司 | Automatic assembling equipment for optical communication module |
| CN111055121A (en) * | 2020-03-13 | 2020-04-24 | 宁波均普智能制造股份有限公司 | Assembly equipment of gearbox oil pump |
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| CN210649421U (en) * | 2019-07-19 | 2020-06-02 | 深圳市智能机器人研究院 | Mechanical arm module and equipment for assembling transistor radiating fins |
| CN211053212U (en) * | 2019-07-03 | 2020-07-21 | 苏州速安世智能装备有限公司 | Feeding mechanism is transplanted to turbo charger casing |
| CN111761347A (en) * | 2020-06-18 | 2020-10-13 | 龙铁纵横（北京）轨道交通科技股份有限公司 | Intelligent assembly system and method using repair workshop robot |
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- 2021-10-12 CN CN202111188884.4A patent/CN113798813A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475773A (en) * | 2015-08-28 | 2017-03-08 | 泰科电子(上海)有限公司 | Automatic setup system and method |
| CN205270710U (en) * | 2015-12-28 | 2016-06-01 | 东莞市迅捷自动化设备有限公司 | Can install and remove screw dop |
| CN108127393A (en) * | 2017-12-31 | 2018-06-08 | 深圳市思榕科技有限公司 | Screw detent mechanism and the lock screw device with the screw detent mechanism |
| CN210588030U (en) * | 2019-05-22 | 2020-05-22 | 深圳市永达康精密科技有限公司 | Automatic lead screw machine lock and pay module |
| CN211053212U (en) * | 2019-07-03 | 2020-07-21 | 苏州速安世智能装备有限公司 | Feeding mechanism is transplanted to turbo charger casing |
| CN210649421U (en) * | 2019-07-19 | 2020-06-02 | 深圳市智能机器人研究院 | Mechanical arm module and equipment for assembling transistor radiating fins |
| CN110682071A (en) * | 2019-10-21 | 2020-01-14 | 贾涛 | C type card automatic assembly equipment |
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